Cleaning device of separator drain valve
By designing the cleaning device of the separator trap, the coordinated work of the recycling component, the rotating component and the foot-pedal component is used to solve the problem of the separator trap cleaning dead corners, achieving the effect of comprehensive cleaning and debris collection.
Patent Information
- Application Number
- CN202422182847.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-06
AI Technical Summary
In the prior art, there are blind spots for cleaning the separator traps, and debris and debris splash everywhere, affecting the cleaning effect.
A cleaning device for separator trap is designed. Through the coordinated work of the recycling component, the rotating component, the foot pedal component and the transmission component, the multi-angle cleaning of the separation valve housing is realized. The cleaning component is used to contact and rotate the inner wall of the separation valve housing, and combined with the inclined collection plate and the spiral brush structure, the effective cleaning and collection of debris is achieved.
The separation valve housing is fully cleaned, avoiding the cleaning of dead corners and effective collection of debris and debris, and improving cleaning efficiency and safety.
Smart Images

Figure CN223113650U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to a cleaning device for a separator drain valve. Background Art
[0002] With the continuous development of technology, the consumption of energy is gradually increasing, which will increase the exploitation and processing of energy. After some oil and gas fields are exploited, they need to be transported through pipelines. The pipelines used for transportation have different uses. Whether it is a pipeline for direct extraction or a long-distance transportation pipeline, a valve structure will be installed. In some special positions, since there is still a part of gas in the transported oil and gas liquid, a separator will be installed to discharge the gas in the pipeline to achieve a better transportation effect.
[0003] After the separator of the pipeline valve has been used for a long time, some sundries will remain inside and need to be cleaned to avoid the problem that the separator gets stuck and cannot be triggered. However, when cleaning the inside of the cylinder block, most of the existing methods are to manually clean it after disassembly. General cleaning tools are directly driven by an electric drill, resulting in cleaning dead corners inside the cylinder block, and debris and sundries will fly everywhere, affecting the cleaning process. Summary of the Utility Model
[0004] The embodiment of the present disclosure relates to a cleaning device for a separator drain valve. After the device is started, the separation valve housing is directly buckled on the cleaning component, so that the separation valve housing contacts the cleaning component and at the same time the rotating component descends. The bottom of the cleaning component contacts and drives the auxiliary component to realize the cleaning of the separation valve housing. When cleaning a corner of the separation valve housing, directly step on the foot pedal component to drive the transmission component, so that the transmission shaft of the auxiliary component rises, realizing the transmission of the auxiliary component to the cleaning component, and achieving the cleaning of the separation valve housing by the cleaning component.
[0005] In the first aspect of the present disclosure, a cleaning device for a separator drain valve is provided, which specifically includes: a recycling component; a rotating component is sleeved and installed at the upper end position of the recycling component, a cleaning component is rotatably installed at the upper end position of the rotating component, a foot pedal component is installed at the bottom position of the recycling component, an auxiliary component is arranged at the lower end inside the recycling component, a transmission component is installed at the bottom of the auxiliary component, and the outer end of the transmission component is connected to the foot pedal component.
[0006] In at least some embodiments, a collecting plate is arranged at the top position of the main frame of the recycling component. The collecting plate is arranged in an inclined structure. A discharge port is arranged at the outer side of the bottom of the collecting plate. A guiding cylinder is arranged at the middle position of the collecting plate. A chamfer is arranged between the guiding cylinder and the collecting plate.
[0007] In at least some embodiments, the footrest of the foot pedal assembly is slidably mounted at the bottom of the recycling assembly. The footrest is arranged in a circumferential array structure. A foot pedal is provided on the outer end face of the footrest, an inner plate frame is provided on the inner end face of the footrest, and a spring is additionally installed at the bottom of the footrest.
[0008] In at least some embodiments, the support rod of the transmission assembly is connected to the bottom of the auxiliary assembly. The support rod corresponds to the position of each group of foot pedal assemblies. A transmission rod is connected and installed at the bottom of the support rod. The middle of each group of transmission rods in the recycling assembly is connected to a connecting ring.
[0009] In at least some embodiments, the bottom frame of the auxiliary assembly is connected to the bottom of the collection plate of the recycling assembly. Springs are additionally installed in the bottom frame. The springs in the bottom frame are in contact with the rotating assembly. An auxiliary frame is fixed at the bottom of the bottom frame. Springs are installed inside the auxiliary frame. A transmission shaft is sleeved in the middle of the bottom frame. The transmission shaft is in contact with the springs in the auxiliary frame. The top of the auxiliary frame is in contact with the cleaning assembly, and the bottom of the auxiliary frame is in contact with the transmission assembly.
[0010] In at least some embodiments, the socket barrel of the rotating assembly is sleeved in the guide barrel of the recycling assembly. A driving wheel is rotatably installed at the middle position of the inner end of the socket barrel. A driven wheel is rotatably installed at the outer end position of the driving wheel. The driven wheels are arranged in a circumferential array outside the driving wheel. Each group of driven wheels is in contact with the driving wheel.
[0011] In at least some embodiments, the driving rod of the cleaning assembly is fixed on the driving wheel of the rotating assembly. A cleaning frame is provided at the top of the driving rod. A falling brush head is provided on the cleaning frame. The cleaning roller of the cleaning assembly is fixed on the driven wheel of the rotating assembly. The cleaning roller is provided with a concave-convex brush head.
[0012] The present utility model provides a cleaning device for a separator steam trap, which has the following beneficial effects:
[0013] After the device of the present utility model is started, the bottom of the transmission shaft of the auxiliary component is driven by an external motor, and the separation valve housing is directly inverted on the cleaning component, so that the cleaning component contacts the inner wall of the separation valve housing. The downward pressing cleaning component will drive the rotating component to descend at the same time. At this time, the bottom of the cleaning component contacts the transmission shaft of the auxiliary component, achieving the transmission of the transmission shaft to the cleaning component, forming the rotation of the cleaning component to clean the inner wall of the separation valve housing. When cleaning other positions of some separation valve housings and it is inconvenient to press down the cleaning component, directly step on the foot pedal component, so that the foot pedal component drives the transmission component. The transmission component contacts the bottom of the transmission shaft, realizing the rising of the transmission shaft of the auxiliary component, and also achieving the transmission of the transmission shaft to the cleaning component, thereby realizing the rotation of the cleaning component and being able to conveniently clean multiple positions of the separation valve housing. The debris and sundries after cleaning will directly fall on the collection plate of the recycling component. The collection plate is set to be inclined, which is more convenient for cleaning and collecting the debris.
[0014] In addition, a collection plate is set at the top position of the main frame. The collection plate is set to be in an inclined state, so that the fallen debris can be discharged along the inclined surface of the collection plate. The discharge port of the collection plate is convenient for receiving. The guide cylinder in the middle position of the collection plate can facilitate the installation and use of the rotating component. A chamfer is provided between the guide cylinder and the collection plate to avoid the problem of debris accumulation.
[0015] In addition, first, a support rod corresponding to the foot pedal component is set at the bottom of the auxiliary component, and a transmission rod is connected and installed at the bottom of the support rod. The inner ends of each group of transmission rods are connected to the connecting ring, realizing the control function of each group of transmission rods on the connecting ring. The outer ends of each group of transmission rods contact the inner plate frame of the foot pedal component, realizing the control of the foot pedal component on the transmission rod. The bottom frame is set at the bottom position of the collection plate, and a rotating component is installed at the position of the guide cylinder of the collection plate. Springs are installed on the bottom frame to realize the reset function of the rotating component again through the springs of the bottom frame after the rotating component is pressed down. When the transmission component drives the transmission shaft, the transmission shaft will rise so that the top of the transmission shaft contacts the cleaning component, realizing the transmission of the transmission shaft to the cleaning component. The spring between the transmission shaft and the auxiliary frame can reset the transmission shaft.
[0016] In addition, the socket barrel is set to be sleeved at the inner end of the guide cylinder, realizing the up and down sliding function of the socket barrel on the guide cylinder. An active wheel and a driven wheel are installed inside the socket barrel. The driven wheels are arranged in a circumferential array at the outer end of the active wheel, forming a planetary gear structure between the active wheel and the driven wheels, realizing the transmission of the active wheel to multiple groups of driven wheels at the same time. The cleaning frame is set on the active wheel, and the cleaning roller is set on the driven wheel, realizing the rotation of the cleaning roller and the cleaning frame driven by the rotating component, and realizing the cleaning of the inner wall of the separation valve housing by the cleaning component. The cleaning frame set as a spiral brush structure and the cleaning roller in an uneven state have better cleaning effect on sundries. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings of the embodiments will be briefly introduced below.
[0018] The accompanying drawings in the following description only relate to some embodiments of the present utility model and do not limit the present utility model.
[0019] In the accompanying drawings:
[0020] Figure 1 The overall structural schematic diagram of the present application is shown;
[0021] Figure 2 The schematic diagram of the recycling component structure of the present application is shown;
[0022] Figure 3 The schematic diagram of the transmission component structure of the present application is shown;
[0023] Figure 4 The schematic diagram of the auxiliary component structure of the present application is shown;
[0024] Figure 5 The schematic diagram of the rotating component structure of the present application is shown;
[0025] Figure 6 The schematic diagram of the cleaning component structure of the present application is shown;
[0026] LIST OF REFERENCE NUMERALS
[0027] 1. Recycling component; 101. Main frame; 102. Collection plate; 103. Guide cylinder;
[0028] 2. Foot pedal component; 201. Foot pedal frame; 202. Inner plate frame; 203. Foot pedal;
[0029] 3. Transmission component; 301. Connecting ring; 302. Support rod; 303. Transmission rod;
[0030] 4. Auxiliary component; 401. Bottom frame; 402. Transmission shaft; 403. Auxiliary frame;
[0031] 5. Rotating component; 501. Socket barrel; 502. Driving wheel; 503. Driven wheel;
[0032] 6. Cleaning component; 601. Driving rod; 602. Cleaning roller; 603. Cleaning frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the described embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model.
[0034] Embodiment 1: Please refer to Figures 1 to 6 :
[0035] The present utility model provides a cleaning device for a separator steam trap, including: a recovery component 1; a rotating component 5 is sleeved and installed at the upper end of the recovery component 1, a cleaning component 6 is rotatably installed at the upper end of the rotating component 5, a foot-operated component 2 is installed at the bottom of the recovery component 1, an auxiliary component 4 is arranged at the lower end inside the recovery component 1, a transmission component 3 is installed at the bottom of the auxiliary component 4, and the outer end of the transmission component 3 is connected to the foot-operated component 2.
[0036] In the embodiments of the present disclosure, as Figure 2 shown, a collection plate 102 is arranged at the top of the main frame 101 of the recovery component 1. The collection plate 102 is arranged in an inclined structure. A discharge port is arranged outside the bottom of the collection plate 102, and a guide cylinder 103 is arranged at the middle position of the collection plate 102. A chamfer is arranged between the guide cylinder 103 and the collection plate 102. By arranging the collection plate 102 at the top of the main frame 101 and making the collection plate 102 in an inclined state, the fallen debris can be discharged along the inclined surface of the collection plate 102. The discharge port of the collection plate 102 is convenient for receiving. The guide cylinder 103 at the middle position of the collection plate 102 can facilitate the installation and use of the rotating component 5. The chamfer arranged between the guide cylinder 103 and the collection plate 102 avoids the problem of debris accumulation.
[0037] In the embodiments of the present disclosure, as Figure 2 shown, the foot-operated frame 201 of the foot-operated component 2 is slidably installed at the bottom of the recovery component 1. The foot-operated frame 201 is arranged in a structure of circumferential array. A foot pedal 203 is arranged on the outer end face of the foot-operated frame 201, and an inner plate frame 202 is arranged on the inner end face of the foot-operated frame 201. A spring is additionally installed at the bottom of the foot-operated frame 201. By arranging the foot-operated frame 201 to be slidably installed at the bottom of the recovery component 1, the spring arranged at the bottom of the foot-operated frame 201 enables the foot-operated frame 201 to rebound again through the spring after being stepped on by the foot pedal 203, and the inner plate frame 202 of the foot-operated frame 201 can contact the transmission component 3 to realize the transmission of the foot-operated component 2 to the transmission component 3.
[0038] In the embodiments of the present disclosure, as Figure 3As shown in the figure, the support rod 302 of the transmission assembly 3 is connected to the bottom of the auxiliary assembly 4. The support rod 302 corresponds to the position of each pedal assembly 2. At the bottom of the support rod 302, a transmission rod 303 is connected and installed. Each transmission rod 303 is located in the middle of the recovery assembly 1 and is connected to the connecting ring 301. First, the bottom of the auxiliary assembly 4 is provided with a support rod 302 corresponding to the pedal assembly 2, and a transmission rod 303 is connected and installed at the bottom of the support rod 302. The inner ends of each transmission rod 303 are connected to the connecting ring 301, realizing the control function of each transmission rod 303 on the connecting ring 301. The outer ends of each transmission rod 303 are in contact with the inner plate frame 202 of the pedal assembly 2, realizing the control of the pedal assembly 2 on the transmission rod 303.
[0039] In the embodiment of the present disclosure, as Figure 4 shown, the bottom frame 401 of the auxiliary assembly 4 is set to be connected to the bottom of the collection plate 102 of the recovery assembly 1. Springs are installed in the bottom frame 401. The springs of the bottom frame 401 are in contact with the rotating assembly 5. The bottom frame 401 is set at the bottom of the collection plate 102, and a rotating assembly 5 is installed at the guiding cylinder 103 position of the collection plate 102. Springs are installed on the bottom frame 401 to realize that after the rotating assembly 5 is pressed down, through the springs of the bottom frame 401, the reset function of the rotating assembly 5 is realized again. An auxiliary frame 403 is fixed at the bottom of the bottom frame 401. Springs are installed inside the auxiliary frame 403. A transmission shaft 402 is sleeved and installed in the middle of the bottom frame 401. The transmission shaft 402 is in contact with the springs of the auxiliary frame 403. The top of the auxiliary frame 403 is in contact with the cleaning assembly 6, and the bottom of the auxiliary frame 403 is in contact with the transmission assembly 3. When the transmission assembly 3 drives the transmission shaft 402, it will cause the transmission shaft 402 to rise so that the top of the transmission shaft 402 is in contact with the cleaning assembly 6, realizing the transmission of the transmission shaft 402 to the cleaning assembly 6. The spring between the transmission shaft 402 and the auxiliary frame 403 can make the transmission shaft 402 reset.
[0040] In the embodiment of the present disclosure, as Figure 5 shown, the socket barrel 501 of the rotating assembly 5 is sleeved in the guiding cylinder 103 of the recovery assembly 1. A driving wheel 502 is rotatably installed at the middle position of the inner end of the socket barrel 501. A driven wheel 503 is rotatably installed at the outer end position of the driving wheel 502. The driven wheels 503 are arranged in a circumferential array at the outer end of the driving wheel 502. Each driven wheel 503 is in contact with the driving wheel 502. The socket barrel 501 is set to be sleeved at the inner end of the guiding cylinder 103, realizing the up and down sliding function of the socket barrel 501 on the guiding cylinder 103. Inside the socket barrel 501, a driving wheel 502 and a driven wheel 503 are installed. The driven wheels 503 are arranged in a circumferential array at the outer end of the driving wheel 502, forming a planetary gear structure between the driving wheel 502 and the driven wheels 503, realizing the transmission of the driving wheel 502 to multiple driven wheels 503 at the same time.
[0041] In the embodiments of the present disclosure, as Figure 6 shown, the driving rod 601 of the cleaning component 6 is fixed on the driving wheel 502 of the rotating component 5. A cleaning frame 603 is provided at the top of the driving rod 601. A falling brush head is provided on the cleaning frame 603. The cleaning roller 602 of the cleaning component 6 is fixed on the driven wheel 503 of the rotating component 5. The cleaning roller 602 is provided with a concave-convex brush head. The cleaning frame 603 is arranged on the driving wheel 502, while the cleaning roller 602 is arranged on the driven wheel 503, so as to realize the rotation of the cleaning roller 602 and the cleaning frame 603 driven by the rotating component 5, and realize the cleaning of the inner wall of the separation valve housing by the cleaning component 6. The cleaning frame 603 arranged in a spiral brush structure and the cleaning roller 602 in a concave-convex state have better cleaning effect on sundries.
[0042] The working principle of this embodiment: When cleaning the inside of the separation valve housing, the inner wall of the disassembled separation valve housing is directly buckled upside down according to the position of the cleaning component 6. The cleaning component 6 will drive the rotating component 5 to descend, so that the bottom of the cleaning component 6 directly contacts the top of the transmission shaft 402 of the auxiliary component 4. At this time, the bottom of the transmission shaft 402 has been driven by the motor, so that the transmission shaft 402 realizes the contact transmission with the cleaning component 6, and the rotating cleaning component 6 cleans the inner wall of the separation valve housing;
[0043] When cleaning any position of the separation valve housing, only need to directly step on the foot pedal component 2, so that the foot pedal component 2 descends to drive the transmission component 3. The end of the transmission component 3 contacts the transmission shaft 402, so as to realize the direct lifting of the transmission shaft 402. The lifted transmission shaft 402 contacts and drives the bottom of the cleaning component 6, realizing the rotation of the cleaning component 6, so as to facilitate the cleaning of any position of the separation valve housing. The fallen debris will directly fall onto the collecting plate 102, and the inclined collecting plate 102 is convenient for the collection and treatment of the debris.
[0044] In this article, the following points need to be noted:
[0045] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0046] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0047] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should be covered by the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A cleaning device for a separator steam trap, comprising: Recovery component (1); a rotating component (5) is sleeved and installed at the upper end position of the recovery component (1). It is characterized in that a cleaning component (6) is rotatably installed at the upper end position of the rotating component (5), a foot-operated component (2) is installed at the bottom position of the recovery component (1), an auxiliary component (4) is arranged at the lower end inside the recovery component (1), a transmission component (3) is installed at the bottom of the auxiliary component (4), and the outer end of the transmission component (3) is connected to the foot-operated component (2).
2. The cleaning device for a separator steam trap according to claim 1, wherein A collection plate (102) is arranged at the top position of the main frame (101) of the recovery component (1). The collection plate (102) is arranged in an inclined structure. A discharge port is arranged at the outer side of the bottom of the collection plate (102). A guide cylinder (103) is arranged at the middle position of the collection plate (102). A chamfer is arranged between the guide cylinder (103) and the collection plate (102).
3. The cleaning device for a separator steam trap according to claim 1, wherein The foot-operated frame (201) of the foot-operated component (2) is slidably installed at the bottom of the recovery component (1). The foot-operated frame (201) is arranged in a structure of circumferential array. A foot pedal (203) is arranged at the outer end face of the foot-operated frame (201). An inner plate frame (202) is arranged at the inner end face of the foot-operated frame (201). Springs are additionally installed at the bottom of the foot-operated frame (201).
4. The cleaning device for a separator steam trap according to claim 1, wherein The support rod (302) of the transmission component (3) is connected to the bottom position of the auxiliary component (4). The support rod (302) corresponds to the position of each group of foot-operated components (2). A transmission rod (303) is connected and installed at the bottom position of the support rod (302). Each group of transmission rods (303) is connected to a connection ring (301) at the middle of the recovery component (1).
5. The cleaning device for a separator steam trap according to claim 1, wherein The bottom frame (401) of the auxiliary component (4) is arranged to be connected to the bottom position of the collection plate (102) of the recovery component (1). Springs are additionally installed inside the bottom frame (401). The springs of the bottom frame (401) are in contact with the rotating component (5). An auxiliary frame (403) is fixed at the bottom of the bottom frame (401). Springs are installed inside the auxiliary frame (403). A transmission shaft (402) is sleeved and installed at the middle of the bottom frame (401). The transmission shaft (402) is in contact with the springs of the auxiliary frame (403). The top of the auxiliary frame (403) is in contact with the cleaning component (6). The bottom of the auxiliary frame (403) is in contact with the transmission component (3).
6. The cleaning device for a separator steam trap according to claim 1, wherein The socket barrel (501) of the rotating assembly (5) is sleeved in the guiding barrel (103) of the recycling assembly (1). An active wheel (502) is rotatably installed at the middle position of the inner end of the socket barrel (501). A driven wheel (503) is rotatably installed at the outer end position of the active wheel (502). The driven wheels (503) are arranged in a circumferential array at the outer end of the active wheel (502), and each group of driven wheels (503) is in contact with the active wheel (502).
7. The cleaning device for a separator steam trap according to claim 1, wherein The active rod (601) of the cleaning assembly (6) is fixed on the active wheel (502) of the rotating assembly (5). A cleaning frame (603) is arranged at the top of the active rod (601). A falling brush head is arranged on the cleaning frame (603). The cleaning roller (602) of the cleaning assembly (6) is fixed on the driven wheel (503) of the rotating assembly (5). The cleaning roller (602) is arranged as a concave-convex brush head.