Cutting device for photovoltaic welding strip
By introducing a tightening mechanism into the photovoltaic welding tape cutting device, the problem of offsetting the welding tape roll during the loading process is solved, and the stable cutting of the welding tape is achieved, and the cutting accuracy and effect are improved.
Patent Information
- Application Number
- CN202421921027.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing photovoltaic welding tape cutting device can easily cause the welding tape roll to rotate too many turns or angles during loading, causing the welding tape to shift or bend when moving the loading, affecting the cutting effect and accuracy.
A photovoltaic welding belt cutting device is designed, including a tightening mechanism, including a lifting plate, a limit rod, a lifting slider, a spring, a tightening roller, a first guide roller and a second guide roller. By clamping the fixed welding belt coil and controlling the movement of the tightening roller with a spring, it prevents excessive discharge of the welding belt coil from causing the loading to be offset.
Effectively prevent loading offset caused by excessive discharge of welding tape, ensure that the welding tape remains stable during the cutting process, and improve cutting accuracy and effect.
Smart Images

Figure CN223114261U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic solder tapes, in particular to a cutting device for photovoltaic solder tapes. Background Art
[0002] Photovoltaic solder tapes, also known as tin-plated copper tapes or tin-coated copper tapes, are divided into bus bars and interconnecting bars, which are connection materials between the battery cells of photovoltaic modules and play an important role in conducting and collecting electricity. The cutting of photovoltaic solder tapes is an important link in the manufacturing process of photovoltaic modules, which involves cutting the photovoltaic solder tapes according to specific lengths or shapes to ensure that the size and shape of the solder tapes meet the design requirements of the photovoltaic modules.
[0003] The above device does not have a structure for preventing loosening of the solder tape during loading when in use. When cutting existing photovoltaic solder tapes, an automatic cutting can be achieved only by using a cutting machine. However, since the solder tape loading on the cutting machine is a traction type loading, the solder tape roll is extremely likely to rotate too many circles or angles, resulting in excessive material discharge. As a result, the relatively loose solder tape will shift or bend during the moving loading process, affecting the cutting effect or accuracy. Based on the existing technical deficiencies, the utility model designs a quick-drying device for photovoltaic solder tapes. Summary of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a cutting device for photovoltaic solder tapes, which has the advantage of preventing loosening of the solder tape during loading.
[0005] The utility model provides the following technical solution: A cutting device for photovoltaic solder tapes, including a cutting machine main body, a support arm is arranged on one side of the cutting machine main body, and a tensioning mechanism for tightening the photovoltaic solder tape is arranged on the support arm;
[0006] The tensioning mechanism includes a lifting plate, a lifting groove, a limiting rod, a lifting slider, a spring, a tensioning roller, a first guiding roller and a second guiding roller. The lifting plate is fixedly connected to the inner side of the support arm, the lifting groove is opened on one side of the lifting plate, the limiting rod is fixedly connected to the inside of the lifting groove, the lifting slider is slidably connected to the inside of the lifting groove, the spring is fixedly connected to the upper surface of the lifting slider, the tensioning roller is rotatably connected to the lifting slider, the first guiding roller is fixedly connected to the upper surface of the cutting machine main body, and the second guiding roller is fixedly connected to the upper surface of the cutting machine main body.
[0007] As a preferred technical solution of the utility model, a control panel is fixedly installed on the front surface of the cutting machine main body, a start-stop button is arranged on the front surface of the cutting machine main body, a front guiding component is arranged on the upper surface of the cutting machine main body, a rear guiding component is arranged on the upper surface of the cutting machine main body, a feeding roller group is arranged on the upper surface of the cutting machine main body, a cutting knife group is arranged on the upper surface of the cutting machine main body, and a discharging cover is fixedly connected to one side of the cutting machine main body.
[0008] As a preferred technical solution of the present utility model, a rotating shaft is rotatably inserted at the outer end of the support arm, a first clamping piece is sleeved on the rotating shaft, a second clamping piece is sleeved on the rotating shaft, a fixing ring is fixedly connected to the first clamping piece, and a fixing bolt is threadedly connected to the fixing ring.
[0009] As a preferred technical solution of the present utility model, the front guiding assembly is arranged in front of the cutting machine main body, and the discharging cover is arranged behind the cutting knife group.
[0010] As a preferred technical solution of the present utility model, the inner end of the fixing bolt is in contact with the rotating shaft.
[0011] As a preferred technical solution of the present utility model, the fixing ring is also fixedly connected to one side of the second clamping piece.
[0012] As a preferred technical solution of the present utility model, the lifting slider is slidably connected to the limiting rod, and the top end of the spring is in contact with the top of the inner cavity of the lifting groove.
[0013] As a preferred technical solution of the present utility model, the second guiding roller is arranged behind the first guiding roller.
[0014] Compared with the prior art, the present utility model has the following beneficial effects:
[0015] For the cutting device of a kind of photovoltaic solder tape, by sleeving the solder tape roll on the rotating shaft and clamping and fixing it by using the first clamping piece and the second clamping piece, then passing one end of the solder tape roll under the tensioning roller, then bypassing over the first guiding roller and sending it under the second guiding roller and into the channels of the front guiding assembly and the rear guiding assembly to contact with the feeding roller group to realize automatic feeding and using the cutting knife group for automatic cutting. If the solder tape roll discharges too much due to the traction inertia of the feeding roller group, the spring will push the lifting slider to quickly move downwards under the limitation of the limiting rod, so that the lifting slider drives the tensioning roller to move downwards accordingly to apply pressure to the solder tape and re-tighten it. This device is convenient for preventing the feeding deviation caused by excessive discharging of the solder tape roll. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a schematic diagram of the structure of the cutting machine main body of the present utility model;
[0018] Figure 3 is a schematic diagram of the connection structure between the clamping piece and the support arm of the present utility model;
[0019] Figure 4 is a schematic diagram of the structure of the tensioning mechanism of the present utility model.
[0020] In the figure: 1. Cutting machine main body; 101. Control panel; 102. Start / stop button; 103. Front guiding component; 104. Rear guiding component; 105. Feeding roller group; 106. Cutting knife group; 107. Discharge cover; 2. Support arm; 201. Rotating shaft; 202. First clamping piece; 203. Second clamping piece; 204. Fixed ring; 205. Fixed bolt; 3. Tightening mechanism; 301. Lifting plate; 302. Lifting groove; 303. Limit rod; 304. Lifting slider; 305. Spring; 306. Tightening roller; 307. First guiding roller; 308. Second guiding roller. Specific implementation manner
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1-4 , a cutting device for photovoltaic solder tapes, comprising a cutting machine main body 1, a support arm 2 is arranged on one side of the cutting machine main body 1, a tightening mechanism 3 for tightening the photovoltaic solder tapes is arranged on the support arm 2, a control panel 101 is fixedly installed on the front surface of the cutting machine main body 1, a start / stop button 102 is arranged on the front surface of the cutting machine main body 1, a front guiding component 103 is arranged on the upper surface of the cutting machine main body 1, a rear guiding component 104 is arranged on the upper surface of the cutting machine main body 1, a feeding roller group 105 is arranged on the upper surface of the cutting machine main body 1, a cutting knife group 106 is arranged on the upper surface of the cutting machine main body 1, a discharge cover 107 is fixedly connected to one side of the cutting machine main body 1, the front guiding component 103 is arranged in front of the cutting machine main body 1, and the discharge cover 107 is arranged behind the cutting knife group 106.
[0023] Please refer to Figure 2 and Figure 4, the tensioning mechanism 3, the tensioning mechanism 3 includes a lifting plate 301, a lifting groove 302, a limiting rod 303, a lifting slider 304, a spring 305, a tensioning roller 306, a first guiding roller 307 and a second guiding roller 308. The lifting plate 301 is fixedly connected to the inner side of the support arm 2. The lifting groove 302 is opened on one side of the lifting plate 301. The limiting rod 303 is fixedly connected to the inside of the lifting groove 302. The lifting slider 304 is slidably connected to the inside of the lifting groove 302. The spring 305 is fixedly connected to the upper surface of the lifting slider 304. The tensioning roller 306 is rotatably connected to the lifting slider 304. The first guiding roller 307 is fixedly connected to the upper surface of the cutting machine main body 1. The second guiding roller 308 is fixedly connected to the upper surface of the cutting machine main body 1. The lifting slider 304 is slidably connected to the limiting rod 303. The top end of the spring 305 is in contact with the top of the inner cavity of the lifting groove 302. The second guiding roller 308 is arranged behind the first guiding roller 307.
[0024] By providing the tensioning roller 306, the first guiding roller 307 and the second guiding roller 308, it is convenient to guide the welding tape, so that the welding tape can move horizontally on 1 and be cut. By providing the lifting plate 301, the lifting groove 302, the limiting rod 303, the lifting slider 304 and the spring 305, it is convenient to control the moving direction of the tensioning roller 306 and prevent the feeding and cutting from being offset due to the welding tape being too tight or too loose when discharging.
[0025] Please refer to Figure 3 , the outer end of the support arm 2 is rotatably inserted with a rotating shaft 201. A first clamping piece 202 is sleeved on the rotating shaft 201. A second clamping piece 203 is sleeved on the rotating shaft 201. A fixing ring 204 is fixedly connected to the first clamping piece 202. A fixing bolt 205 is threadedly connected to the fixing ring 204. The inner end of the fixing bolt 205 is in contact with the rotating shaft 201. The fixing ring 204 is also fixedly connected to one side of the second clamping piece 203.
[0026] By providing the first clamping piece 202 and the second clamping piece 203, it is convenient to clamp and fix welding tape rolls of different sizes. By providing the fixing ring 204 and the fixing bolt 205, it is convenient to fix the first clamping piece 202 and the second clamping piece 203 and prevent the displacement of the first clamping piece 202 and the second clamping piece 203 caused by the offset of the welding tape roll from affecting the fixing effect.
[0027] Working principle: When a cutting device for photovoltaic solder tapes is in use, in the initial state, first, the control panel 101 and the start-stop button 102 are set on the front of the cutting machine body 1. At the top of the cutting machine body 1, there are also a front guiding component 103, a rear guiding component 104, a feeding roller group 105, and a cutting knife group 106 to facilitate the cutting of photovoltaic solder tapes. On the rotating shaft 201 connected to the outer end of the support arm 2, a first clamping piece 202 and a second clamping piece 203 are installed, and fixing rings 204 and fixing bolts 205 are installed on both the first clamping piece 202 and the second clamping piece 203 to facilitate the adjustment of the distance between the first clamping piece 202 and the second clamping piece 203 and thus install and fix solder tape reels of different widths. At the same time, a lifting slider 304 and a tensioning roller 306 controlled by a spring 305 are slidably connected between two lifting plates 301 arranged on the inner sides of the two support arms 2, and a first guiding roller 307 and a second guiding roller 308 are also arranged on the cutting machine body 1 to facilitate the tensioning of the photovoltaic solder tape;
[0028] When it is necessary to prevent excessive discharging of the solder tape reel from causing feeding deviation, first, the solder tape reel is sleeved on the rotating shaft 201 and clamped and fixed by the first clamping piece 202 and the second clamping piece 203. Then, one end of the solder tape reel passes under the tensioning roller 306, then bypasses above the first guiding roller 307 and is sent under the second guiding roller 308 and enters the channels of the front guiding component 103 and the rear guiding component 104 to contact the feeding roller group 105 to achieve automatic feeding and is automatically cut by the cutting knife group 106. If the solder tape reel discharges too much due to the traction inertia of the feeding roller group 105, the spring 305 will push the lifting slider 304 to quickly move downward under the limitation of the limiting rod 303, so that the lifting slider 304 drives the tensioning roller 306 to move downward accordingly to apply pressure to the solder tape and re-tighten it. This device is convenient for preventing excessive discharging of the solder tape reel from causing feeding deviation.
[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for a photovoltaic solder strip, comprising a cutting machine main body (1), characterized in that: On one side of the cutting machine main body (1), there is a support arm (2), and a tensioning mechanism (3) for facilitating the tensioning of the photovoltaic solder tape is arranged on the support arm (2); Tensioning mechanism (3), the tensioning mechanism (3) includes a lifting plate (301), a lifting groove (302), a limiting rod (303), a lifting slider (304), a spring (305), a tensioning roller (306), a first guiding roller (307) and a second guiding roller (308). The lifting plate (301) is fixedly connected to the inner side of the support arm (2). The lifting groove (302) is opened on one side of the lifting plate (301). The limiting rod (303) is fixedly connected to the inside of the lifting groove (302). The lifting slider (304) is slidably connected to the inside of the lifting groove (302). The spring (305) is fixedly connected to the upper surface of the lifting slider (304). The tensioning roller (306) is rotatably connected to the lifting slider (304). The first guiding roller (307) is fixedly connected to the upper surface of the cutting machine main body (1). The second guiding roller (308) is fixedly connected to the upper surface of the cutting machine main body (1).
2. The cutting device for a photovoltaic solder strip according to claim 1, wherein: A control panel (101) is fixedly installed on the front of the cutting machine main body (1). A start-stop button (102) is arranged on the front of the cutting machine main body (1). A front guiding component (103) is arranged on the upper surface of the cutting machine main body (1). A rear guiding component (104) is arranged on the upper surface of the cutting machine main body (1). A feeding roller group (105) is arranged on the upper surface of the cutting machine main body (1). A cutting knife group (106) is arranged on the upper surface of the cutting machine main body (1). A discharge cover (107) is fixedly connected to one side of the cutting machine main body (1).
3. The cutting device for a photovoltaic solder strip according to claim 1, characterized in that: The outer end of the support arm (2) is rotatably inserted with a rotating shaft (201). A first clamping piece (202) is sleeved on the rotating shaft (201). A second clamping piece (203) is sleeved on the rotating shaft (201). A fixing ring (204) is fixedly connected to the first clamping piece (202). A fixing bolt (205) is threadedly connected to the fixing ring (204).
4. The cutting device for a photovoltaic solder strip according to claim 2, characterized in that: The front guiding component (103) is arranged in front of the cutting machine main body (1), and the discharge cover (107) is arranged behind the cutting knife group (106).
5. The cutting device for a photovoltaic solder strip according to claim 3, characterized in that: The inner end of the fixing bolt (205) is in contact with the rotating shaft (201).
6. The cutting device for a photovoltaic solder strip according to claim 3, characterized in that: The fixing ring (204) is also fixedly connected to one side of the second clamping piece (203).
7. A cutting device for a photovoltaic solder strip according to claim 1, characterized in that: The lifting slider (304) is slidably connected to the limiting rod (303), and the top of the spring (305) is in contact with the inner cavity top of the lifting groove (302).
8. The cutting device for a photovoltaic solder strip according to claim 1, characterized in that: The second guiding roller (308) is arranged behind the first guiding roller (307).