Grinding and straightening integrated mechanical equipment

Abstract

The utility model discloses polishing and straightening integrated mechanical equipment which comprises a support and a conveying unit, and the conveying unit is arranged at the feeding end of the support and used for conveying a board to be processed. The straightening unit comprises a first driving assembly and a straightening assembly, and the straightening assembly is driven by the first driving assembly to straighten a plate face to be treated; and the grinding unit comprises a second driving assembly and a grinding assembly, and the grinding assembly is driven by the second driving assembly to grind the to-be-treated plate face. The equipment can replace manual work to treat waste board surface dirt, so that the working efficiency is greatly improved, and the waste board surface treatment cost is reduced; and meanwhile, the equipment replaces manpower to straighten the plate surface, so that the labor intensity of workers can be reduced, the plate surface straightening efficiency is improved, and the labor cost is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, and particularly relates to a mechanical equipment integrating grinding and straightening. Background Art

[0002] At present, for the treatment of attachments on the board surface, the manual treatment method is generally adopted. Workers use angle grinders to treat the attachments on the board surface. The treatment efficiency is low, the cost is high, and the environmental pollution is large. At the same time, for the straightening of metal board surfaces with a certain thickness, due to the lack of corresponding equipment, manual straightening with a hammer is also required, which will cause uneven stress on all sides of the board surface, easily resulting in excessive local stress on the straightened beam, pits on the surface of the beam, and problems such as low efficiency and high cost in manual straightening. Content of the Utility Model

[0003] In view of the above problems in the background art, the utility model provides a mechanical equipment integrating grinding and straightening. Through this equipment, manual treatment of waste board surface dirt can be replaced, greatly improving the work efficiency and reducing the waste board surface treatment cost; at the same time, by using this equipment to replace manual straightening of the board surface, the labor intensity of workers can be reduced, the board surface straightening efficiency can be improved, and the labor cost can be saved.

[0004] The technical solution provided by the utility model is as follows:

[0005] A mechanical equipment integrating grinding and straightening, including a bracket, and further including:

[0006] A conveying unit, which is arranged at the feeding end of the bracket and is used for conveying the board surface to be treated;

[0007] A straightening unit, which includes a first driving component and a straightening component. The straightening component straightens the board surface to be treated under the drive of the first driving component;

[0008] A grinding unit, which includes a second driving component and a grinding component. The grinding component grinds the board surface to be treated under the drive of the second driving component.

[0009] Further, the straightening unit includes a first straightening unit and a second straightening unit. The first straightening unit and the second straightening unit are arranged on the bracket at intervals. The first straightening unit is located at the end of the conveying unit, and the second straightening unit is located at the discharging end of the bracket;

[0010] The grinding unit is located between the two straightening units.

[0011] Further, the first straightening unit includes a first straightening component, and the second straightening unit includes a first driving component and a second straightening component;

[0012] The first straightening assembly includes a first roller and a first driven roller, and the first roller and the first driven roller are movably arranged from top to bottom on a first square column of the bracket;

[0013] The second straightening assembly includes a second roller and a second driven roller, and the second roller and the second driven roller are movably arranged from top to bottom on a third square column of the bracket. The first driving assembly includes a second motor, the second roller is driven by the second motor, and the first roller is driven to rotate synchronously by the second roller.

[0014] Further, the second driving assembly includes a first motor, the grinding assembly includes a brush roller and a driven brush roller, a second square column is arranged between the first square column and the third square column, the brush roller and the driven brush roller are movably arranged from top to bottom on the second square column, and the brush roller is driven by the first motor.

[0015] Further, the conveying unit includes a first mounting seat and conveying wheels, the conveying wheels are arranged at equal intervals on the first mounting seat, the plate to be processed placed on the conveying wheels enters between the first roller and the first driven roller, and the tops of the first driven roller, the second driven roller and the driven brush roller are in the same plane.

[0016] Further, a first roller shaft is arranged at the axis of the first roller, first roller bearings are arranged on both sides of the first roller shaft, a first bearing seat with vertical displacement is arranged at the position corresponding to the first roller bearings in the first square column, the first roller bearings are installed in the first bearing seat, a spring gland is arranged at the top of the first square column, a spring is installed in the spring gland, the spring is adjusted by an adjusting bolt, and the bottom of the spring abuts against the first bearing seat;

[0017] A second roller shaft is arranged at the axis of the second roller, the second roller shaft is installed on the third square column in the same setting manner as the first roller, a first driven wheel and a second driven wheel are arranged at one end of one side of the second roller shaft, and a third driven wheel is arranged at the position corresponding to the second driven wheel of the first roller;

[0018] A second driving wheel is arranged at the output end of the second motor, the second driving wheel is connected to the first driven wheel by a second belt, and the second driven wheel and the third driven wheel are connected by a third belt.

[0019] Further, a brush roller shaft is arranged at the axis center of the brush roller. Second roller bearings are arranged on both sides of the brush roller shaft. Second bearing seats are arranged at positions corresponding to the second roller bearings in the second square columns. The second roller bearings are installed in the second bearing seats. A second bearing seat gland is arranged above the second bearing seats. The second bearing seat gland is fixed to the second square column by bolts.

[0020] One end of the brush roller shaft is provided with a fourth driven wheel. The output end of the first motor is provided with a first driving wheel. The first driving wheel and the fourth driven wheel are connected by a first belt.

[0021] Further, a dust suction device is arranged above the grinding unit.

[0022] Further, the first motor and the second motor are respectively arranged on both sides of the bottom of the bracket;

[0023] Reducers are connected to the output ends of the first motor and the second motor.

[0024] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0025] (1) The mechanical equipment integrating grinding and straightening provided by the present utility model can simultaneously meet the cleaning of attachments on the surface of waste anode conductive beams and the straightening of bent surfaces.

[0026] (2) The mechanical equipment integrating grinding and straightening provided by the present utility model improves the treatment efficiency and effect of waste conductive beams, effectively saves labor costs, is convenient to use, and has a low failure rate.

[0027] (3) The mechanical equipment integrating grinding and straightening provided by the present utility model reduces the labor intensity of workers. The equipment is provided with a dust suction device, has a good working condition, and reduces the environmental pollution caused by the treatment of the plate surface by a previous angle grinder.

[0028] (4) The brush roller can be manually adjusted according to its wear condition by the second bearing seat gland on its outer side, so as to maximize the utilization rate of the brush roller and effectively maintain the cost. Description of the Drawings

[0029] Figure 1 is a schematic structural view of the mechanical equipment integrating grinding and straightening in the embodiment of the present utility model Figure 1 ;

[0030] Figure 2 is a schematic structural view of the mechanical equipment integrating grinding and straightening in the embodiment of the present utility model Figure 2 ;

[0031] Figure 3 is a schematic structural view of the mechanical equipment integrating grinding and straightening in the embodiment of the present utility modelFigure 3 ;

[0032] Figure 4 This is a schematic diagram of the installation structure of the first roller and the first driven roller in the embodiment of the present utility model;

[0033] Figure 5 This is a schematic diagram of the specific structure of the first roller in the embodiment of the present utility model;

[0034] Figure 6 This is a schematic diagram of the installation structure of the brush roller and the driven brush roller in the embodiment of the present utility model;

[0035] Figure 7 This is a schematic diagram of the specific structure of the brush roller in the embodiment of the present utility model.

[0036] The reference numerals are as follows:

[0037] 1 - Bracket, 2 - First motor, 3 - Second motor, 4 - First mounting seat, 5 - Conveyor wheel, 601 - First square column, 602 - Second square column, 603 - Third square column, 7 - First roller, 8 - First driven roller, 9 - Second roller, 10 - Second driven roller, 11 - Brush roller, 12 - First belt, 13 - Second belt, 14 - First driving wheel, 15 - First driven wheel, 16 - Second driven wheel, 17 - Third driven wheel, 18 - Second driving wheel, 19 - Fourth driven wheel, 20 - Dust collection device, 21 - First roller shaft, 22 - Brush roller shaft, 23 - Second roller shaft, 24 - Spring gland, 25 - Adjusting bolt, 26 - Spring, 27 - First bearing seat, 28 - First bearing seat gland, 29 - First roller bearing, 30 - Bearing block, 31 - Second bearing seat gland, 32 - Second bearing seat, 33 - Second roller bearing, 34 - Driven brush roller. Detailed implementation manners

[0038] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the embodiments described below are some, but not all, of the embodiments of the present application. Usually, the components of the embodiments of the present application described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0039] Therefore, the detailed description of the embodiments of the present application provided below with reference to the accompanying drawings is only intended to represent the selected embodiments of the present application, and does not limit the scope of the present application claimed. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts fall within the scope of protection of the present application.

[0040] It should be understood that in the description of the embodiments of the present invention, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the embodiments of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the embodiments of the present invention, "a plurality" means two or more, unless otherwise specifically defined.

[0041] In the description of the embodiments of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection or can communicate with each other; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific situations.

[0042] Refer to Figures 1-3 , the present invention provides a mechanical device integrating grinding and straightening, including a bracket 1. The bracket 1 serves as the main frame of the entire device, and both grinding and straightening are carried out on the bracket 1.

[0043] A conveying unit is arranged at the feeding end of the bracket 1 and is used to convey the plate surface to be processed to the subsequent straightening unit and grinding unit. Here, the feeding end is Figure 1 the left side in

[0044] The straightening unit includes a first driving component and a straightening component. The straightening component straightens the plate surface to be processed under the drive of the first driving component.

[0045] The grinding unit includes a second driving component and a grinding component. The grinding component grinds the plate surface to be processed under the drive of the second driving component. In this embodiment, the waste anode conductive beam is used as the plate surface to be processed for detailed description.

[0046] Optionally, the straightening unit includes a first straightening unit and a second straightening unit. The first straightening unit and the second straightening unit are arranged at intervals on the bracket 1. The first straightening unit is located at the end of the conveying unit, and the second straightening unit is located at the discharging end on the bracket 1. Here, the discharging end is Figure 1 the right side in

[0047] The grinding unit is located between the two straightening units. As Figure 1 shown, during the working process, the waste anode conductive beam first passes through the straightening of the first straightening unit, then is ground by the grinding unit, and then passes through the straightening of the second straightening unit to complete the whole process. Through this equipment, the plate surface can be automatically straightened and ground, replacing manual treatment of the dirt on the waste plate surface, greatly improving the work efficiency and reducing the treatment cost of the waste plate surface; at the same time, replacing manual straightening of the plate surface by this equipment can reduce the labor intensity of workers, improve the straightening efficiency of the plate surface, and save labor costs.

[0048] Optionally, the first straightening unit includes a first straightening component, and the second straightening unit includes a first driving component and a second straightening component. The first straightening component includes a first roller 7 and a first driven roller 8. The first roller 7 and the first driven roller 8 are movably arranged from top to bottom on the first square column 601 located on the bracket 1.

[0049] The second straightening component includes a second roller 9 and a second driven roller 10. The second roller 9 and the second driven roller 10 are movably arranged from top to bottom on the third square column 603 located on the bracket 1. The first driving component includes a second motor 3. The second roller 9 is driven by the second motor 3, and the first roller 7 is driven to rotate synchronously by the second roller 9.

[0050] Specifically, as Figures 1-3As shown in the figure, a first square column 601 and a third square column 603 are oppositely arranged on both sides of the middle part of the bracket 1. The first square column 601 is used to install the first roller 7 and the first driven roller 8. In order to achieve a straightening effect, the first roller 7 and the first driven roller 8 are arranged at intervals on the upper and lower sides of the first square column 601, and there is a gap for straightening in the middle. The waste anode conductive beam passes through the gap between the first roller 7 and the first driven roller 8, and the first straightening is completed under the action of the first roller 7 and the first driven roller 8. Similarly, the second roller 9 and the second driven roller 10 are arranged at intervals on the upper and lower sides of the third square column 603. The waste anode conductive beam after the first straightening passes through the gap between the second roller 9 and the second driven roller 10, and the second straightening is completed under the action of the second roller 9 and the second driven roller 10. The second roller 9 is powered by a second motor 3 located below the bracket 1. The first roller 7 is driven by the second roller 9, that is, the second motor 3 directly or indirectly drives the first roller 7 and the second roller 9 to rotate together. The second driven roller 10 and the first driven roller 8 only drive the waste anode conductive beam to rotate together under the action of friction when the waste anode conductive beam passes by, and no other device provides power for the second driven roller 10 and the first driven roller 8. In other embodiments, the first roller 7 and the second roller 9 can also be driven by different motors according to needs. The advantage of this is that different motors are used for separate straightening, with higher efficiency and stronger driving force.

[0051] Optionally, the second driving assembly includes a first motor 2, the grinding assembly includes a brush roller 11 and a driven brush roller 34. A second square column 602 is arranged between the first square column 601 and the third square column 603. The brush roller 11 and the driven brush roller 34 are movably arranged on the second square column 602 from top to bottom, and the brush roller 11 is driven by the first motor 2.

[0052] Specifically, as Figure 1 shown, the second square column 602 is arranged between the first square column 601 and the third square column 603. The first square column 601, the third square column 603 and the second square column 602 can be welded together or kept independent of each other according to needs. The brush roller 11 and the driven brush roller 34 are respectively arranged on the upper and lower sides of the second square column 602. The brush roller 11 is driven by a first motor 2 arranged below it, and the driven brush roller 34 has no driving force. The outer surfaces of the brush roller 11 and the driven brush roller 34 are steel wires or steel brushes with a grinding effect. The brush roller 11 grinds off the attachments on the surface of the waste anode conductive beam under the drive of the first motor 2. The positions of the brush roller 11 and the driven brush roller 34 need to be set according to the actual situation so that the waste anode conductive beam after the first straightening can smoothly pass between the brush roller 11 and the driven brush roller 34 to achieve grinding.

[0053] Optionally, the conveying unit includes a first mounting base 4 and conveying wheels 5. The conveying wheels 5 are arranged on the first mounting base 4 at equal intervals. The plate surface to be processed placed on the conveying wheels 5 enters between the first roller 7 and the first driven roller 8, and the tops of the first driven roller 8, the second driven roller 10, and the driven brush 34 are in the same plane.

[0054] Specifically, as Figure 1 shown, the conveying wheels 5 are arranged on the top of the first mounting base 4. During use, the waste anode conductive beam can be gently pushed between the first roller 7 and the first driven roller 8. The presence of the conveying wheels 5 is to save effort when pushing. In other embodiments, a conveying unit with an automatic conveying effect, such as a conveyor belt, can also be used. It only needs to place the waste anode conductive beam on the conveyor belt to automatically convey it.

[0055] Optionally, a first roller shaft 21 is provided at the axis of the first roller 7. First roller bearings 29 are arranged on both sides of the first roller shaft 21. First bearing seats 27 with vertical displacement are provided at the positions corresponding to the first roller bearings 29 in the first square column 601. The first roller bearings 29 are installed in the first bearing seats 27. A spring gland 24 is provided at the top of the first square column 601. A spring 26 is installed in the spring gland 24. The spring 26 is adjusted by an adjusting bolt 25. The bottom of the spring 26 abuts against the first bearing seat 27.

[0056] Specifically, the first roller 7 and the first driven roller 8 are installed on the first square column 601 through bearings and bearing seats. The installation method of the second roller 9 and the second driven roller 10 is the same as that of the first roller 7 and the first driven roller 8. Figure 4 、 Figure 5 is a schematic diagram of the installation structure of the first roller 7 and the first driven roller 8. First roller bearings 29 are arranged on the first roller shafts 21 on both sides of the first roller 7. A strip-shaped installation groove is provided in the first square column 601. The first bearing seat 27 is clamped in the installation groove. A first bearing seat gland 28 is provided on the first bearing seat 27. The fixing method of the first driven roller 8 is similar to that of the first roller 7, and the bearing seat of the first driven roller 8 is also fixed in the installation groove. The first bearing seat 27 can move up and down under force in the installation groove. The functions of the spring gland 24, the spring 26, and the adjusting bolt 25 are to adjust the distance between the first roller 7 and the first driven roller 8. When the adjusting bolt 25 is adjusted downward, the spring 26 presses the first bearing seat 27 to move downward in the installation groove, and the distance between the first roller 7 and the first driven roller 8 becomes smaller, and vice versa. In other embodiments, the distance between the first roller 7 and the first driven roller 8 can be set to be non-adjustable according to the thickness of the plate surface to be straightened, so that the device can straighten the plate surface of the same thickness.

[0057] The axis of the second roller 9 is provided with a second roller shaft 23. The second roller shaft 23 is installed on the third square column 603 in the same installation manner as the first roller 7. One end of the second roller shaft 23 is provided with a first driven pulley 15 and a second driven pulley 16. A third driven pulley 17 is provided at the position of the first roller 7 corresponding to the second driven pulley 16, as Figure 3 shown.

[0058] The output end of the second motor 3 is provided with a second driving pulley 18. The second driving pulley 18 and the first driven pulley 15 are connected by a second belt 13. The second driven pulley 18 and the third driven pulley 17 are connected by a third belt.

[0059] As Figure 6 、 Figure 7 shown, the axis of the brush roller 11 is provided with a brush roller shaft 22. Both sides of the brush roller shaft 22 are provided with second roller bearings 33. Second bearing seats 32 are provided at the positions of the second square column 602 corresponding to the second roller bearings 33. The second roller bearings 33 are installed in the second bearing seats 32. A second bearing seat gland 31 is provided above the second bearing seats 32. The second bearing seat gland 31 is fixed to the second square column 602 by bolts and bearing blocks 30.

[0060] One end of the brush roller shaft 22 is provided with a fourth driven pulley 19. The output end of the first motor 2 is provided with a first driving pulley 14. The first driving pulley 14 and the fourth driven pulley 19 are connected by a first belt 12.

[0061] Optionally, a dust collection device 20 is provided above the grinding unit. The dust collection device 20 can be a common dust hood on the market. In this embodiment, a funnel-shaped dust hood is adopted. The rear end of the dust hood is connected to a vacuum cleaner through a dust collection pipe. The dust hood is a common dust collection device, and its principle and structure will not be elaborated here.

[0062] Optionally, the first motor 2 and the second motor 3 are respectively arranged on both sides of the bottom of the bracket 1. The output ends of the first motor 2 and the second motor 3 are both connected with speed reducers. In this embodiment, the speed reducer can adopt an XWD6 - 35 - 5.5KW speed reducer, and the first motor 2 and the second motor 3 can adopt Y160M1 - 8 - 4KW motors.

[0063] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present application should be covered by the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A mechanical device integrating grinding and straightening, including a bracket, characterized in that, It further includes: A conveying unit, which is arranged at the feeding end of the bracket and is used for conveying the plate surface to be processed; A straightening unit, which includes a first driving component and a straightening component, and the straightening component straightens the plate surface to be processed under the drive of the first driving component; A grinding unit, which includes a second driving component and a grinding component, and the grinding component grinds the plate surface to be processed under the drive of the second driving component.

2. The integrated mechanical equipment for grinding and straightening according to claim 1, wherein: The straightening unit includes a first straightening unit and a second straightening unit. The first straightening unit and the second straightening unit are arranged on the bracket at intervals. The first straightening unit is located at the end of the conveying unit, and the second straightening unit is located at the discharging end of the bracket; The grinding unit is located between the two straightening units.

3. The integrated mechanical equipment for grinding and straightening according to claim 2, wherein: The first straightening unit includes a first straightening component, and the second straightening unit includes a first driving component and a second straightening component; The first straightening component includes a first roller and a first driven roller. The first roller and the first driven roller are movably arranged on the first square column of the bracket from top to bottom; The second straightening component includes a second roller and a second driven roller. The second roller and the second driven roller are movably arranged on the third square column of the bracket from top to bottom. The first driving component includes a second motor, the second roller is driven by the second motor, and the first roller is driven to rotate synchronously by the second roller.

4. The integrated mechanical equipment for grinding and straightening according to claim 3, wherein: The second driving component includes a first motor. The grinding component includes a brush roller and a driven brush roller. A second square column is arranged between the first square column and the third square column. The brush roller and the driven brush roller are movably arranged on the second square column from top to bottom, and the brush roller is driven by the first motor.

5. The integrated mechanical equipment for grinding and straightening according to claim 4, wherein: The conveying unit includes a first mounting seat and conveying wheels. The conveying wheels are arranged on the first mounting seat at equal intervals. The plate surface to be processed placed on the conveying wheels enters between the first roller and the first driven roller, and the tops of the first driven roller, the second driven roller and the driven brush roller are in the same plane.

6. The integrated mechanical equipment for grinding and straightening according to any one of claims 3-5, wherein: A first roller shaft is arranged at the axis of the first roller. First roller bearings are arranged on both sides of the first roller shaft. A first bearing seat with vertical displacement is arranged at the position corresponding to the first roller bearings in the first square column. The first roller bearings are installed in the first bearing seat. A spring gland is arranged at the top of the first square column. A spring is installed in the spring gland. The spring is adjusted by an adjusting bolt, and the bottom of the spring abuts against the first bearing seat; A second drum shaft is provided at the axis of the second drum. The second drum shaft is installed on the third square column in the same way as the first drum. At one end of the second drum shaft, a first driven pulley and a second driven pulley are provided. At the position corresponding to the second driven pulley of the first drum, a third driven pulley is provided. A second driving pulley is provided at the output end of the second motor. The second driving pulley is connected to the first driven pulley by a second belt, and the second driven pulley and the third driven pulley are connected by a third belt.

7. The integrated mechanical equipment for grinding and straightening according to claim 4 or 5, characterized in that: A brush roll shaft is provided at the axis of the brush roll. Second roller bearings are provided on both sides of the brush roll shaft. Second bearing seats are provided at the positions corresponding to the second roller bearings in the second square column. The second roller bearings are installed in the second bearing seats. A second bearing seat gland is provided above the second bearing seats. The second bearing seat gland is fixed to the second square column by bolts. At one end of the brush roll shaft, a fourth driven pulley is provided. A first driving pulley is provided at the output end of the first motor. The first driving pulley is connected to the fourth driven pulley by a first belt.

8. The integrated mechanical equipment for grinding and straightening according to any one of claims 1-5, characterized in that: A dust suction device is provided above the grinding unit.

9. The integrated mechanical equipment for grinding and straightening according to claim 7, characterized in that: The first motor and the second motor are respectively provided on both sides of the bottom of the bracket; Reducers are connected to the output ends of the first motor and the second motor.

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