Integrated bulb dimming mechanism

By designing an integrated ball head dimming mechanism, automatic loading and unloading and filtration and regeneration of coolant is achieved, which solves the problems of low polishing efficiency and inaccurate size, and improves the efficiency of ball head polishing and the cooling effect of coolant.

CN223114875UActive Publication Date: 2025-07-18CHONGQING GUINUO PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422065000.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-18
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

When used in the existing polishing mechanism, the polishing efficiency of the ball head is poor and the size after polishing is not accurate enough, and the debris in the coolant affects the cooling effect, resulting in the size of the ball head after polishing is not accurate enough.

Method used

An integrated ball head dimming mechanism is designed, including a calendering mechanism, a feeding mechanism, a guide shell, a filter net and a circulation mechanism to realize automatic loading and unloading, and the ball head and coolant are separated through the guide shell and a filter net, and the debris in the coolant are separated by the filter plate, and the circulation mechanism realizes the regeneration of the coolant.

Benefits of technology

It improves the efficiency and dimensional accuracy of ball head polishing, reduces the waste of coolant, improves the cooling effect of coolant, and simplifies the operation process of ball head.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223114875U_ABST
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Abstract

The utility model relates to the technical field of integrated ball head processing, and discloses an integrated ball head dimming mechanism which comprises a working table and a mounting shell fixed at the top of the working table, and further comprises a press polish mechanism mounted in the mounting shell, a supporting plate is mounted in the working table, the surface of the supporting plate is fixedly connected with a fixed shell, and the surface of the fixed shell is fixedly connected with the press polish mechanism. A discharging mechanism is mounted on the surface of the fixing shell, and a guide shell is fixedly connected to an inner cavity of the mounting shell. Through cooperation of the fixing shell and the discharging mechanism, automatic feeding and discharging of the ball heads can be achieved, convenience is achieved, the polishing efficiency of the mechanism on the ball heads is effectively improved, meanwhile, cooling liquid can be filtered under cooperation of a filtering plate, the cooling effect of the cooling liquid is improved, and the service life of the cooling liquid is prolonged. And the accuracy of the size of the polished ball head is improved, and the problems that when an existing polishing mechanism is used, the polishing efficiency is poor, and the size of the polished ball head is not accurate enough are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated ball head processing, in particular to an integrated ball head dimming mechanism. Background Technique

[0002] The ball head is also called a ball pin. The ball pin assembly is connected to two parts, namely a control arm and a steering knuckle, and needs to transmit force and torque to ensure the normal operation of the vehicle. Therefore, it is required that all connection parts must be rigid connections without slipping, deformation or damage.

[0003] There are mainly five existing connection methods with the control arm, namely riveting type, bolt connection type, press-in type, welding type and integrated type. Among them, the integrated type integrates the ball pin and the control arm, which has better strength and smaller space, but higher cost, and is generally used in medium and high-grade suspensions. The other 4 types are common methods, each with its own advantages and disadvantages. Factors such as design space, process and cost should be comprehensively considered to determine the suitable connection form.

[0004] In the production process of the existing integrated ball head, most of them use a polishing mechanism to process the surface finish of the ball head, so as to adjust the surface finish of the ball head to different brightness levels. When the existing polishing mechanism is used, most of the time, the staff manually clamps the ball head and then manually takes out the polished ball head. This method is not convenient enough and will also affect the polishing efficiency of the mechanism for the ball head.

[0005] At the same time, when the existing polishing mechanism is used, it is necessary to cooperate with a coolant to cool the ball head during the polishing process to ensure the size and surface finish of the ball head. And when the existing coolant is mostly recycled, debris in the polishing process will be mixed in the coolant. The debris will not only affect the cooling effect of the coolant, but also cause the size of the ball head after polishing to be inaccurate. Content of the Utility Model

[0006] The purpose of the utility model is to provide an integrated ball head dimming mechanism to solve the problems put forward in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solution: an integrated ball head dimming mechanism, including a workbench and a mounting shell fixed on its top, and further including:

[0008] A burnishing mechanism installed inside the mounting shell, a support plate is installed inside the workbench, a fixed shell is fixedly connected to the surface of the support plate, a discharging mechanism is installed on the surface of the fixed shell, a guiding shell is fixedly connected to the inner cavity of the mounting shell, and a collecting box is fixedly connected to the top of the workbench;

[0009] A filter screen fixed to the top of the collection box. One side of the inner cavity of the collection box is slidably connected with a mounting rack. A filter plate is fixedly connected to the inner cavity of the mounting rack. A circulation mechanism is installed on one side of the collection box. Positioning racks are fixedly connected to both sides of the inner cavity of the collection box.

[0010] Preferably, the discharging mechanism includes a servo motor bolted to one side of the fixed shell and a disk fixed to its output shaft. A discharging groove is formed on the surface of the disk.

[0011] Preferably, the circulation mechanism includes a water pump bolted to one side of the collection box and a connecting pipe communicated with its water outlet. A spray head is communicated with the surface of the connecting pipe.

[0012] Preferably, a positioning plate is rotatably connected to the top of the collection box. The bottom of the positioning plate is slidably connected to the top of the mounting rack.

[0013] Preferably, the cross-sectional shape of the guiding shell is designed as a U-shaped structure, and the guiding shell is designed as an inclined structure.

[0014] Preferably, the positioning rack is designed as an L-shaped structure, and the positioning rack is slidably connected with the mounting rack.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] Through the cooperation of the fixed shell and the discharging mechanism, the present utility model can realize automatic feeding and discharging of the ball head, which is not only more convenient, but also effectively improves the polishing efficiency of the mechanism for the ball head. And with the cooperation of the guiding shell and the filter screen, it is also convenient for the ball head to be separated from the coolant. At the same time, with the cooperation of the filter plate, the coolant can be filtered, and it is also convenient for the staff to take out the filter plate for replacement or cleaning, which not only improves the cooling effect of the coolant, but also improves the dimensional accuracy of the ball head after polishing, solving the problems that the existing polishing mechanism has poor polishing efficiency and inaccurate dimensions after polishing when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the three-dimensional structure schematic diagram of the present utility model;

[0018] Figure 2 is the partial three-dimensional sectional structure schematic diagram of the present utility model;

[0019] Figure 3 is the partial three-dimensional sectional structure schematic diagram of the present utility model;

[0020] Figure 4 is the partial three-dimensional sectional structure schematic diagram of the present utility model from another perspective.

[0021] In the figure: 1, workbench; 2, mounting shell; 3, calendering mechanism; 4, support plate; 5, fixed shell; 6, discharging mechanism; 61, servo motor; 62, disc; 63, discharging chute; 7, guiding shell; 8, collecting box; 9, filter screen; 10, mounting frame; 11, filter plate; 12, circulating mechanism; 121, water pump; 122, connecting pipe; 123, spray head; 13, positioning frame; 14, positioning plate. Detailed implementation manners

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-4As shown, the integrated ball head dimming mechanism includes a workbench 1, a mounting shell 2 is fixedly connected to the top of the workbench 1, a calendering mechanism 3 is installed inside the mounting shell 2, the calendering mechanism 3 is composed of a stepping motor and a calendering roller and other structures, under the action of which the ball head can be polished by two calendering rollers, a support plate 4 is installed inside the workbench 1, the number of the support plates 4 is two, a fixed shell 5 is fixedly connected to the surface of the support plate 4, the fixed shell 5 is used to store the ball head that needs to be polished, so as to facilitate the polishing of the ball head, a discharging mechanism 6 is installed on the surface of the fixed shell 5, the discharging mechanism 6 can block the ball head inside the fixed shell 5, so as to facilitate the calendering mechanism 3 to polish the ball head, and after polishing, the ball can also be polished under the action of the discharging mechanism 6. The ball head can be discharged, so that the staff does not need to manually take out the ball head, which is not only more convenient, but also effectively improves the polishing efficiency of the mechanism. The inner cavity of the mounting shell 2 is fixedly connected with a guide shell 7. The cross-sectional shape of the guide shell 7 is a U-shaped structure design, and the guide shell 7 is an inclined structure design. Under this function, after the discharge mechanism 6 discharges the polished ball head inside the fixed shell 5, the shape and position of the guide shell 7 can facilitate the subsequent removal of the ball head. The top of the workbench 1 is fixedly connected with a collecting box 8, and the top of the collecting box 8 is fixedly connected with a filter screen 9. The filter screen 9 can receive the polished ball head, so as to facilitate the subsequent collection of the ball head, and under the action of the filter screen 9, the coolant in the grinding process can also be separated, which can not only In order to reduce the waste of coolant and facilitate the subsequent handling of the ball head by the staff, the bottom of the inner cavity of the collection box 8 is lower than the bottom of the inner cavity of the mounting shell 2, and one side of the collection box 8 is connected to the mounting shell 2. Under this function, the coolant entering the mounting shell 2 during the polishing process can flow to the inside of the collection box 8, which is convenient for subsequent use. One side of the inner cavity of the collection box 8 is slidably connected with a mounting frame 10, and the inner cavity of the mounting frame 10 is fixedly connected with a filter plate 11. A circulation mechanism 12 is installed on one side of the collection box 8. The circulation mechanism 12 can discharge the coolant in the collection box 8 to the surface of the calendering mechanism 3 again, so as to recycle the coolant, and with the cooperation of the filter plate 11, the debris inside the coolant can also be separated, so that the coolant can be To make it cleaner, both sides of the inner cavity of the collecting box 8 are fixedly connected with a positioning frame 13, and the positioning frame 13 is designed as an L-shaped structure. The positioning frame 13 is slidably connected to the mounting frame 10, and under this action, the mounting frame 10 can be limited by the cooperation of the positioning frame 13, so that when the circulation mechanism 12 extracts the coolant, the filter plate 11 can always block the coolant to avoid the filter plate 11 from moving randomly and affecting the filtering effect of the coolant, and the top of the collecting box 8 is rotatably connected with a positioning plate 14, and the bottom of the positioning plate 14 is slidably connected to the top of the mounting frame 10, and under this action, the mounting frame 10 can be limited so that it will not move randomly, thereby making it more convenient for the staff to clean or replace the filter plate 11 when needed.

[0024] The discharging mechanism 6 includes a servo motor 61 bolted to one side of the fixed shell 5, and the output shaft of the servo motor 61 is fixedly connected to a wheel disc 62, and a discharging groove 63 is provided on the surface of the wheel disc 62. Under this action, when the ball head is polished, the ball head can be blocked by the wheel disc 62 so that it will not fall out of the fixed shell 5. When the polished ball head needs to be taken out, the servo motor 61 rotates the discharging groove 63 to a position corresponding to the opening of the fixed shell 5, and the ball head falls into the guide shell 7 under the action of its own weight, and then the wheel disc 62 is continued to be rotated to block the ball head, so that the polished ball head can be easily taken out, thereby improving the polishing efficiency of the mechanism when in use.

[0025] The circulation mechanism 12 includes a water pump 121 bolted to one side of the collecting box 8, the water inlet of the water pump 121 is connected to the collecting box 8, the water outlet of the water pump 121 is connected to a connecting pipe 122, and the surface of the connecting pipe 122 is connected to a nozzle 123. Under this action, the water pump 121 can discharge the coolant filtered by the filter plate 11 in the collecting box 8 from the nozzle 123 through the connecting pipe 122, so that the coolant is poured on the surface of the calendering mechanism 3, thereby reducing the temperature of the calendering mechanism 3 when polishing the ball head.

[0026] It is worth noting that the technical features such as the workbench 1 and the calendering mechanism 3 proposed in this technical solution should be regarded as prior art. The specific structure, working principle, and possible control method and spatial layout method of these technical features can be selected according to conventional methods in the field, and this technical solution will not be further elaborated.

[0027] Working principle: First, the staff puts the ball heads to be polished into the fixed shell 5 in turn, and then starts the calendering mechanism 3 to polish the ball heads. At the same time, the water pump 121 is turned on to discharge the coolant in the collection box 8 from the nozzle 123 through the cooperation of the connecting pipe 122 to cool the calendering mechanism 3. After the grinding of the ball head at the bottom is completed, the staff turns on the servo motor 61 to rotate the wheel 62 one hundred and eighty degrees. When the discharge trough 63 corresponds to the bottom of the fixed shell 5, the ball head will fall into the inside of the guide shell 7, and then move to the surface of the filter screen 9. When the wheel 62 corresponds to the fixed shell 5, the next ball head can be blocked, so as to facilitate the polishing of the calendering mechanism 3. It is not only more convenient, but also saves the time of loading and unloading, and effectively improves the polishing efficiency of the mechanism. At the same time, when the water pump 121 extracts the coolant, the debris in the coolant can be separated under the action of the filter plate 11, so that the coolant is cleaner at this time.

[0028] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0029] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. One-piece ball head dimming mechanism, comprising a workbench (1) and a mounting shell (2) fixed to the top thereof, characterized in that, It further includes: A calendering mechanism (3) installed inside the installation shell (2). A support plate (4) is installed inside the workbench (1). A fixed shell (5) is fixedly connected to the surface of the support plate (4). A discharging mechanism (6) is installed on the surface of the fixed shell (5). A guiding shell (7) is fixedly connected to the inner cavity of the installation shell (2). A collection box (8) is fixedly connected to the top of the workbench (1). A filter screen (9) fixed to the top of the collection box (8). A mounting frame (10) is slidably connected to one side of the inner cavity of the collection box (8). A filter plate (11) is fixedly connected to the inner cavity of the mounting frame (10). A circulation mechanism (12) is installed on one side of the collection box (8). Positioning frames (13) are fixedly connected to both sides of the inner cavity of the collection box (8).

2. The integrated ball head dimming mechanism according to claim 1, wherein: The discharging mechanism (6) includes a servo motor (61) bolted to one side of the fixed shell (5) and a disk (62) fixed to its output shaft. A discharging groove (63) is formed on the surface of the disk (62).

3. The integrated ball head dimming mechanism according to claim 1, characterized in that: The circulation mechanism (12) includes a water pump (121) bolted to one side of the collection box (8) and a connecting pipe (122) connected to its water outlet. A spray head (123) is communicated with the surface of the connecting pipe (122).

4. The integrated ball head dimming mechanism according to claim 1, characterized in that: A positioning plate (14) is rotatably connected to the top of the collection box (8). The bottom of the positioning plate (14) is slidably connected to the top of the mounting frame (10).

5. The integrated ball head dimming mechanism according to claim 1, wherein: The cross-sectional shape of the guiding shell (7) is designed as a U-shaped structure, and the guiding shell (7) is designed as an inclined structure.

6. The integrated ball head dimming mechanism according to claim 1, characterized in that: The positioning frame (13) is designed as an L-shaped structure, and the positioning frame (13) is slidably connected to the mounting frame (10).