Surface polishing equipment for ceramic handicraft production
Through the design of adaptive polishing components and lifting components, the problem that existing ceramic polishing equipment cannot synchronize internal and external polishing is solved, and the efficient and damage-free polishing effect of porcelain is achieved.
Patent Information
- Application Number
- CN202421920946.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Existing ceramic polishing equipment cannot achieve internal and external polishing of porcelain simultaneously, and the rigid contact between polishing cotton and porcelain is likely to cause damage.
Adaptive polishing and lifting assemblies, including inner and outer calipers, clamp the porcelain surface by polishing balls, combined with a spring to provide preload adjustment and motor drive, enabling synchronous polishing inside and outside, and adjusting the polishing depth through the cylinder.
Achieve synchronous polishing of the inner and outer positions of porcelain to avoid rigid contact damage and improve polishing efficiency and quality.
Smart Images
Figure CN223114880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic polishing, in particular to a surface polishing device for the production of ceramic handicrafts. Background Art
[0002] Ceramic polishing equipment refers to mechanical equipment used for the surface finishing treatment of ceramic products to achieve high gloss and smoothness. Such equipment removes the microscopic unevenness on the ceramic surface through physical or chemical methods, making it present a mirror-like smooth effect. Ceramic polishing equipment is widely used in the fields of building ceramics, daily-use ceramics, art ceramics, electronic ceramics, etc., and is a key equipment to improve the quality and commercial value of ceramic products. The following are some basic components and working principles of ceramic polishing equipment: Main components 1. Polishing disc / grinding head: Install a polishing pad or polishing wheel, which directly acts on the ceramic surface for friction polishing. 2. Driving system: Includes a motor or a hydraulic system, which provides power for the polishing disc and controls its rotation speed. 3. Control system: Modern polishing equipment is often equipped with an intelligent control system, which can accurately adjust polishing parameters such as rotation speed, pressure, and polishing path. 4. Support structure: Supports ceramic products to ensure stability during the polishing process. Some equipment is also designed with an automatic feeding system. 5. Cooling / lubrication system: Provides coolant or lubricant during the polishing process to reduce heat generation, protect the ceramic surface, and at the same time carry away the waste generated by polishing. 6. Waste treatment system: Collects the dust and wastewater generated during the polishing process to keep the working environment clean and safe. Working principle 1. Physical polishing: Through the high-speed friction between the abrasive on the polishing disc (such as diamond abrasive, cerium oxide, etc.) and the ceramic surface, gradually remove the microscopic protrusions on the surface to achieve a smooth effect. 2. Chemical polishing: Utilize chemical reagents to react with the ceramic surface, soften or dissolve the microscopic protrusions on the surface, and combine with slight physical effects to achieve the polishing purpose. 3. Electrolytic polishing: Remove surface materials through electrolysis, which is suitable for the finishing of some special ceramic materials. 4. Composite polishing: Combine physical and chemical methods, or use special polishing fluids to improve the polishing quality and accuracy while ensuring the polishing efficiency. With the progress of technology, modern ceramic polishing equipment pays more attention to automation, intelligence, environmental protection and energy saving to meet the needs of large-scale production and continuously improving product quality standards.
[0003] In the polishing process of the existing ceramic polishing equipment, the polishing cotton is mainly rotated continuously on the surface of the ceramic to achieve the polishing effect. However, this polishing method has the following technical defects: 1. It cannot synchronously achieve the polishing effects of the inside and outside of the porcelain, resulting in a significant reduction in polishing efficiency; 2. During the polishing process, the pre-tightening force of the polishing cotton cannot be adjusted, making the polishing cotton prone to rigid contact with the porcelain, and thus leading to the problem of porcelain damage. Summary of the Utility Model
[0004] The utility model aims to solve the shortcomings in the prior art and provides a surface polishing device for producing ceramic handicrafts.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A surface polishing device for producing ceramic handicrafts, comprising ceramics, and also comprising:
[0007] The adaptive polishing assembly includes an inner caliper and an outer caliper symmetrically distributed on both sides of the ceramic. A rotating shaft is provided at the ends of the inner caliper and the outer caliper. A polishing ball is installed on the outer side of the rotating shaft. A tension spring is installed between the inner caliper and the outer caliper. A rotating rod is provided at the ends of the inner caliper and the outer caliper. A base is installed on the outer side of the rotating rod. The rotating rod is rotatably installed inside the base. A bracket is fixed on one side of the base. A motor is installed on one side of the bracket.
[0008] The lifting assembly includes a lifting and lowering plate fixed on one side of the motor, a guide rail is slidably installed inside the lifting and lowering plate, a base plate is installed on one side of the guide rail, a cylinder is installed on one side of the base plate, and an output end of the cylinder is connected to one side of the lifting and lowering plate.
[0009] According to a further technical solution, the bracket is an "L"-shaped structure, and a rib plate is installed on the inner side of the bracket.
[0010] According to a further technical solution, the rotation radius of the bracket is consistent with the inner diameter of the ceramic.
[0011] According to a further technical solution, a clamp is provided on one side of the ceramic.
[0012] According to a further technical solution, the inner caliper and the outer caliper are concave structures.
[0013] Compared with the prior art, the utility model provides a surface polishing device for producing ceramic handicrafts, which has the following beneficial effects:
[0014] The adaptive polishing assembly can not only achieve the effect of polishing the inside and outside of the porcelain at the same time, but also keep the polishing ball on the surface of the porcelain by the traction of the tension spring during the polishing process, avoiding the problem of porcelain damage caused by the rigid contact between the polishing ball and the porcelain. At the same time, the height adjustment effect of the polishing assembly is achieved through the lifting assembly, so that the porcelain can be polished at different depths. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a surface polishing device for producing ceramic handicrafts proposed by the utility model;
[0016] Figure 2Schematic diagram of the structure of an adaptive polishing component of a surface polishing device for the production of ceramic handicrafts proposed by the present utility model;
[0017] Figure 3 Schematic diagram of the structure of a lifting component of a surface polishing device for the production of ceramic handicrafts proposed by the present utility model;
[0018] Figure 4 Schematic diagram of the longitudinal section structure of a surface polishing device for the production of ceramic handicrafts proposed by the present utility model.
[0019] In the figure:
[0020] 1, ceramic; 2, adaptive polishing component; 3, lifting component; 4, outer caliper; 5, inner caliper; 6, rotating shaft; 7, polishing ball; 8, tension spring; 9, rotating rod; 10, base; 11, bracket; 12, rib plate; 13, motor; 14, lifting plate; 15, guide rail; 16, cylinder; 17, bottom plate; 18, fixture. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0022] Embodiment 1: Refer to Figure 1 - Figure 4 , a surface polishing device for the production of ceramic handicrafts, including ceramic 1, and further including:
[0023] The adaptive polishing component 2 can not only synchronously polish the internal and external structures of the ceramic 1, but also avoid the collision damage problem caused by rigid grinding. The adaptive polishing component 2 includes an inner caliper 5 and an outer caliper 4 symmetrically distributed on the inner and outer sides of the ceramic 1. The ends of the inner caliper 5 and the outer caliper 4 are provided with a rotating shaft 6. The rotating rod 9 is installed on the base 10 to control the rotation effect of the inner caliper 5 and the outer caliper 4. A polishing ball 7 is installed on the outside of the rotating shaft 6. The function of the polishing ball 7 is to enhance the polishing effect of the ceramic 1. A tension spring 8 is connected and installed between the inner caliper 5 and the outer caliper 4. The tension spring 8 is used to pull the two grinding components close to the surface of the ceramic to achieve clamping and grinding. The ends of the inner caliper 5 and the outer caliper 4 are provided with a rotating rod 9. The outside of the rotating rod 9 is installed with a base 10. The rotating rod 9 is rotatably installed inside the base 10. One side of the base 10 is fixed with a bracket 11. The motor 13 drives the bracket 11 to rotate, thereby achieving the grinding effect. A motor 13 is drivingly installed on one side of the bracket 11;
[0024] Lifting assembly 3, which is used to control the grinding at different height positions. The lifting assembly 3 includes a lifting plate 14 fixed on one side of the motor 13. The lifting plate 14 is a control component of the motor 13. A guide rail 15 is slidably installed inside the lifting plate 14. The guide rail 15 is a moving part of the lifting plate 14. A bottom plate 17 is installed on one side of the guide rail 15, and a cylinder 16 is installed on one side of the bottom plate 17. The cylinder 16 controls the movement of the lifting plate 14. The output end of the cylinder 16 is connected to one side of the lifting plate 14.
[0025] A surface polishing device for producing ceramic handicrafts, the bracket 11 is of an "L" - shaped structure, and a rib plate 12 is installed inside the bracket 11. The rib plate 12 is used to increase the structural strength of the bracket 11.
[0026] A surface polishing device for producing ceramic handicrafts, the rotation radius of the bracket 11 is consistent with the inner diameter of the ceramic 1 to ensure a certain rotation range.
[0027] A surface polishing device for producing ceramic handicrafts, a fixture 18 is arranged on one side of the ceramic 1. The fixture 18 is a fixing structure for the ceramic 1.
[0028] A surface polishing device for producing ceramic handicrafts, the inner caliper 5 and the outer caliper 4 are concave structures for adapting to the clamping effect of the ceramic 1.
[0029] Working principle:
[0030] In the actual shooting range process of the present utility model, in order to solve the following defects existing in the prior art: "In the process of polishing ceramic by the prior - art ceramic polishing equipment, mainly a polishing cotton rotates continuously on the surface of the ceramic to achieve the polishing effect. However, this polishing method has the following technical defects: 1. It cannot synchronously achieve the internal and external polishing effects of the porcelain, resulting in a significant reduction in polishing efficiency; 2. During the polishing process, the pre - tightening force of the polishing cotton cannot be adjusted, making the polishing cotton prone to rigid contact with the porcelain, thus leading to the problem of porcelain damage." A self - adaptive lifting assembly 2 is specifically proposed.
[0031] During use, the polishing balls 7 at the ends of the outer caliper 4 and the inner caliper 5 are clamped on the inner and outer sides of the ceramic 1 to achieve pre-positioning for polishing. The rotating rods 9 at the ends of the inner caliper 4 and the outer caliper 5 are rotatably installed inside the base 10 to achieve the flipping effect of the inner and outer calipers. The tension spring connected between the inner caliper 4 and the outer caliper 5 provides an adaptive pre-tightening force for the polishing balls 7 on both sides, thereby achieving the clamping and polishing effect on the polished part of the ceramic 1. When rotating to the corner part, the pre-tightening force of the polishing ball 7 is adjusted through the tension spring 8 to avoid the problem of damage to the ceramic 1 caused by excessive pre-tightening force. In addition, the inner caliper 4 and the outer caliper 5 adjust their own flipping angles through the rotating rods 9, thereby achieving the adjustment of the grinding position. Since the ceramic 1 itself is a rotary body, we adopt the method of driving the bracket 11 to rotate in a circle by the motor 13 to achieve the effect of the end grinding assembly rotating and grinding along the inner and outer walls of the ceramic 1. In order to achieve the grinding effect at different depths, we adopt the method of pulling the lifting plate 14 up and down by the cylinder 16 to achieve the lifting of the grinding structure, thereby achieving the grinding effect at different height positions.
[0032] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A surface polishing device for the production of ceramic handicrafts, including ceramics (1), characterized in that, Further comprising: An adaptive polishing assembly (2), the adaptive polishing assembly (2) includes inner calipers (5) and outer calipers (4) symmetrically distributed on the inner and outer sides of the ceramic (1). The ends of the inner calipers (5) and outer calipers (4) are provided with rotating shafts (6), and polishing balls (7) are installed on the outer sides of the rotating shafts (6). A tension spring (8) is connected and installed between the inner calipers (5) and outer calipers (4). The ends of the inner calipers (5) and outer calipers (4) are provided with rotating rods (9), and bases (10) are installed on the outer sides of the rotating rods (9). The rotating rods (9) are rotatably installed inside the bases (10). One side of the base (10) is fixed with a bracket (11), and a motor (13) is drivingly installed on one side of the bracket (11); A lifting assembly (3), the lifting assembly (3) includes a lifting plate (14) fixed on one side of the motor (13). A guide rail (15) is slidably installed inside the lifting plate (14). One side of the guide rail (15) is provided with a bottom plate (17), and a cylinder (16) is installed on one side of the bottom plate (17). The output end of the cylinder (16) is connected to one side of the lifting plate (14).
2. The surface polishing equipment for producing ceramic handicrafts according to claim 1, wherein, The bracket (11) is of an "L" - shaped structure, and a rib plate (12) is installed inside the bracket (11).
3. A surface polishing device for the production of ceramic handicrafts according to claim 2, wherein, The rotation radius of the bracket (11) is consistent with the inner diameter of the ceramic (1).
4. A surface polishing device for the production of ceramic handicrafts according to claim 1, characterized in that, A fixture (18) is provided on one side of the ceramic (1).
5. A surface polishing device for the production of ceramic handicrafts according to claim 1, characterized in that, The inner calipers (5) and outer calipers (4) are of a concave structure.