Special-shaped metal plate sanding machine for curtain wall

By designing an electromagnetic suction cup to fix the special-shaped metal plate and using a fan to collect dust, the problem that existing sanders cannot fix the special-shaped plate and dust drift is solved, achieving high practicality and environmental protection.

CN223114881UActive Publication Date: 2025-07-18MINGJIANG ALUMINUM (SHANDONG) CO LTD
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Patent Information

Application Number
CN202421950371.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-07-18
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Existing sanders cannot fix the special-shaped metal sheets, which are low in practicality, and dust drifts away during the polishing process, making them poor in environmental protection.

Method used

A special-shaped metal sheet sander for curtain walls including adjustment mechanism, ejection assembly, installation mechanism, grinding assembly and collection assembly is designed. The special-shaped sheet is fixed by electromagnetic suction cups, and dust is collected using a fan and a collection cover.

Benefits of technology

The special-shaped metal sheet is fixed, which is easy to unload, improves practicality, and effectively collects and accumulates dust to prevent it from drifting, improving environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special-shaped metal plate sanding machine for a curtain wall, relates to the technical field of sanding machines, and provides the following scheme aiming at the problems that a special-shaped plate cannot be fixed, the practicability is low, dust generated during polishing is not collected, the dust drifts in the outside air, and the environmental protection property is poor in the background technology. A mounting groove is formed in the outer wall of the top of the operation table, and an adjusting mechanism is arranged in the mounting groove; the adjusting mechanism comprises an adjusting motor connected to the outer wall of one side of the operation table through a bolt, a screw rod connected to the outer wall of one end of an output shaft of the adjusting motor through a coupler, a threaded seat screwed to the outer wall of one end of the screw rod, a movable table and an electromagnetic chuck. Special-shaped metal plates of different specifications can be fixed, meanwhile, blanking of the metal plates is facilitated, practicability is improved, dust generated during grinding can be collected and prevented from drifting in external air, and environmental friendliness is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sanding machines, in particular to a special-shaped metal plate sanding machine for curtain walls. Background Art

[0002] A sanding machine generally refers to a grinding wheel machine. The grinding wheel machine is a commonly used device for grinding various tools and cutters, and is also used for grinding, deburring and cleaning of ordinary small parts. There will be metal parts in the components of the curtain wall. During the production process of the curtain wall, it is necessary to grind the special-shaped metal plates of the curtain wall.

[0003] After retrieval, the Chinese patent (application number "202223134639.8") discloses "a metal flat sanding machine". The above sanding machine includes side support plates. A first conveyor belt and a guide rail are installed inside the side support plates. A threaded rod is rotatably connected inside the guide rail. A motor is installed at the top end of the side surface of the side support plate. A connecting frame is arranged on the upper surface of the guide rail. A fastener is installed at the rear end of the connecting frame. An end plate is installed at the front end of the connecting frame. A single-axis cylinder is installed on the lower surface of the end plate. The output end of the single-axis cylinder is equipped with a driving seat. The output end of the driving seat is equipped with a grinding wheel. However, during the use of the above sanding machine, the following problems exist:

[0004] 1. When performing surface treatment on metal plates, it can only process metal plates with regular shapes and cannot fix special-shaped plates, resulting in low practicability;

[0005] 2. When processing metal plates, the dust generated during grinding is not collected, causing the dust to disperse in the external air, resulting in poor environmental protection. Content of the Utility Model

[0006] The utility model provides a special-shaped metal plate sanding machine for curtain walls, which solves the problems that the comparative document cannot fix special-shaped plates, has low practicability, does not collect the dust generated during grinding, causes the dust to disperse in the external air, and has poor environmental protection.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A special-shaped metal sheet sander for curtain walls, comprising an operating table with an installation groove on its outer wall at the top. An adjustment mechanism is provided in the installation groove. The adjustment mechanism includes an adjustment motor bolted to the outer wall of one side of the operating table, a screw rod connected to the outer wall of one end of the output shaft of the adjustment motor through a coupling, a threaded seat screwed onto the outer wall of one end of the screw rod, a moving table bolted to the outer wall of the top of the threaded seat, and an electromagnetic chuck bolted to the outer wall of the top of the moving table. A top-out component is provided in the moving table. The top-out component includes a top-out cylinder bolted to the inner wall of the bottom of the moving table and a top-out block fixed to the outer wall of the top end of the piston rod of the top-out cylinder. An installation mechanism is provided on the operating table. The installation mechanism includes an installation block with a slideway on its outer wall at the top. A grinding component is provided on the installation block. The grinding component includes a sliding frame slidably installed in the slideway, a lifting cylinder bolted to the inside of the sliding frame, a grinding motor, and a grinding wheel. A displacement component is provided on the top of the installation block. The displacement component includes a displacement cylinder and a connecting plate. A collection component is provided in the moving table. The collection component includes a collection box slidably sleeved in the moving table, a box cover bolted to the outer wall of the top of the collection box, a collection hood bolted to the outer wall of the top of the moving table, an "L"-shaped filter fixed to the inner wall of the collection box, and several blowers bolted to the outer wall of the top of the box cover.

[0009] Preferably, one end of the screw rod is connected to the inner wall of one side of the operating table through a bearing. Both ends of the bottom of the moving table are respectively abutted against the inside of the installation groove, and two sliders are bolted to the outer wall of the bottom of the moving table. Two guide rails are bolted to the inner wall of one side of the operating table, and the two sliders are respectively slidably installed on the outer walls of the two guide rails.

[0010] Preferably, mounting holes are provided on the outer wall of the top of the electromagnetic chuck, and the top-out block is slidably sleeved in the mounting holes.

[0011] Through the above solution, the special-shaped metal sheets that make up the curtain wall are adsorbed and fixed by the electromagnetic chuck. After grinding is completed, the electromagnetic chuck is powered off, and then the piston rod of the top-out cylinder rises to drive the top-out block to rise, thereby ejecting the metal sheet.

[0012] Preferably, the installation block is bolted to the outer wall of one side of the operating table, and two support rods are fixed to the inner wall of the top of the installation block. The two support rods are respectively fixed to the outer wall of the top of the operating table.

[0013] Preferably, a "T"-shaped connecting seat is fixed to the outer wall of the bottom end of the piston rod of the lifting cylinder, and the grinding motor is bolted to the outer wall of one side of the connecting seat. A connecting shaft is connected to the outer wall of one end of the output shaft of the grinding motor through a coupling, and the grinding wheel is bolted to the outer wall of one end of the connecting shaft.

[0014] Preferably, the displacement cylinder is connected to the outer wall of the top of the mounting block by bolts, and the connecting plate is fixed to the outer wall of one end of the piston rod of the displacement cylinder, and the connecting plate is fixed to the outer wall of one side of the sliding frame.

[0015] Through the above solution, the longitudinal position of the grinding wheel is adjusted by the displacement cylinder, the height of the grinding wheel is adjusted by the lifting cylinder, and the output shaft of the grinding motor rotates to drive the grinding wheel to rotate, so as to comprehensively grind the upper surface of the metal plate.

[0016] Preferably, a partition is fixed to the inner wall of the bottom of the moving table, and the collection box abuts against the outer wall of one side of the partition. A plurality of connecting pipes are fixed to the outer wall of the bottom of the box cover, and one ends of the plurality of connecting pipes are respectively fixed to the inner wall of one side of the collection hood.

[0017] Through the above solution, the dust generated when the grinding wheel grinds the metal plate is blocked by the collection hood. Then, the dust in the collection hood is attracted by multiple groups of fans and enters the collection box along the connecting pipes. Under the blocking action of the filter element, the dust accumulates in the collection box.

[0018] The beneficial effects of the present utility model are as follows:

[0019] 1. An adjusting mechanism and an ejecting assembly are provided. The special-shaped metal plates forming the curtain wall are adsorbed and fixed by the electromagnetic chuck. After grinding is completed, the electromagnetic chuck is powered off, and then the piston rod of the ejecting cylinder rises to drive the ejecting block to rise, thereby ejecting the metal plate. It can fix special-shaped metal plates of different specifications, and at the same time facilitate the blanking of the metal plate, improving the practicability.

[0020] 2. A collection assembly is provided. The dust generated when the grinding wheel grinds the metal plate is blocked by the collection hood. Then, the dust in the collection hood is attracted by multiple groups of fans and enters the collection box along the connecting pipes. Under the blocking action of the filter element, the dust accumulates in the collection box, which can collect the dust generated during grinding, prevent the dust from spreading in the external air, and improve the environmental protection performance.

[0021] In summary, the present utility model can fix special-shaped metal plates of different specifications, facilitate the blanking of the metal plate, improve the practicability, collect the dust generated during grinding, prevent the dust from spreading in the external air, and improve the environmental protection performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view three-dimensional structural schematic diagram of a special-shaped metal plate sander for curtain walls proposed by the present utility model.

[0023] Figure 2 It is a front view sectional structural schematic diagram of a special-shaped metal plate sander for curtain walls proposed by the present utility model.

[0024] Figure 3 The front view structural schematic diagram of the adjusting mechanism of a special-shaped metal sheet sanding machine for curtain walls proposed by the present utility model.

[0025] Figure 4 The bottom view structural schematic diagram of the adjusting mechanism of a special-shaped metal sheet sanding machine for curtain walls proposed by the present utility model.

[0026] Figure 5 The front view sectional structural schematic diagram of the ejecting component of a special-shaped metal sheet sanding machine for curtain walls proposed by the present utility model.

[0027] Figure 6 The structural schematic diagram of the installation mechanism of a special-shaped metal sheet sanding machine for curtain walls proposed by the present utility model.

[0028] Figure 7 The structural schematic diagram of the grinding component of a special-shaped metal sheet sanding machine for curtain walls proposed by the present utility model.

[0029] Figure 8 The structural schematic diagram of the displacement component of a special-shaped metal sheet sanding machine for curtain walls proposed by the present utility model.

[0030] Figure 9 The front view sectional structural schematic diagram of the collection component of a special-shaped metal sheet sanding machine for curtain walls proposed by the present utility model.

[0031] In the figure: 1, operating table; 2, adjusting mechanism; 201, adjusting motor; 202, screw rod; 203, threaded seat; 204, moving table; 205, electromagnetic chuck; 206, slider; 207, guide rail; 3, ejecting component; 301, ejecting cylinder; 302, ejecting block; 4, installation mechanism; 401, installation block; 402, support rod; 5, grinding component; 501, sliding frame; 502, lifting cylinder; 503, connecting seat; 504, grinding motor; 505, connecting shaft; 506, grinding wheel; 6, displacement component; 601, displacement cylinder; 602, connecting plate; 7, partition board; 8, collection component; 801, collection box; 802, box cover; 803, connecting pipe; 804, collection hood; 805, filter element; 806, fan. Specific embodiments

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0033] Example 1, refer to Figures 1-5, A special-shaped metal sheet sander for curtain walls, comprising an operating table 1 with an installation groove on its top outer wall. An adjustment mechanism 2 is provided in the installation groove. The adjustment mechanism 2 includes an adjustment motor 201 bolted to the outer wall of one side of the operating table 1, a screw rod 202 connected to the outer wall of one end of the output shaft of the adjustment motor 201 through a coupling, a threaded seat 203 screwed onto the outer wall of one end of the screw rod 202, a moving table 204 bolted to the top outer wall of the threaded seat 203, and an electromagnetic chuck 205 bolted to the top outer wall of the moving table 204. One end of the screw rod 202 is connected to the inner wall of one side of the operating table 1 through a bearing. The two ends of the bottom of the moving table 204 are respectively abutted against the inside of the installation groove. Two sliders 206 are bolted to the bottom outer wall of the moving table 204. Two guide rails 207 are bolted to the inner wall of one side of the operating table 1. The two sliders 206 are respectively slidably installed on the outer walls of the two guide rails 207. An ejection assembly 3 is provided in the moving table 204. The ejection assembly 3 includes an ejection cylinder 301 bolted to the bottom inner wall of the moving table 204 and an ejection block 302 fixed to the top outer wall of the piston rod of the ejection cylinder 301. An installation hole is opened on the top outer wall of the electromagnetic chuck 205. The ejection block 302 is slidably sleeved in the installation hole.

[0034] Example 2, referring to Figures 1-2 and Figures 6-8 , A special-shaped metal sheet sander for curtain walls further includes an installation mechanism 4. The installation mechanism 4 includes an installation block 401 with a slideway on its top outer wall. The installation block 401 is bolted to the outer wall of one side of the operating table 1. Two support rods 402 are fixed to the top inner wall of the installation block 401. The two support rods 402 are respectively fixed to the top outer wall of the operating table 1. A grinding assembly 5 is provided on the installation block 401. The grinding assembly 5 includes a sliding frame 501 slidably installed in the slideway, a lifting cylinder 502 bolted in the sliding frame 501, a grinding motor 504, and a grinding wheel 506. A "T"-shaped connecting seat 503 is fixed to the bottom outer wall of the piston rod of the lifting cylinder 502. The grinding motor 504 is bolted to the outer wall of one side of the connecting seat 503. One end of the output shaft of the grinding motor 504 is connected to a connecting shaft 505 through a coupling. The grinding wheel 506 is bolted to the outer wall of one end of the connecting shaft 505. A displacement assembly 6 is provided on the top of the installation block 401. The displacement assembly 6 includes a displacement cylinder 601 and a connecting plate 602. The displacement cylinder 601 is bolted to the top outer wall of the installation block 401. The connecting plate 602 is fixed to the outer wall of one end of the piston rod of the displacement cylinder 601. The connecting plate 602 is fixed to the outer wall of one side of the sliding frame 501.

[0035] Example 3, referring to Figures 1-2 and Figure 9, a special-shaped metal sheet sanding machine for curtain walls, further includes a collection assembly 8. The collection assembly 8 includes a collection box 801 slidably sleeved in the moving table 204, a box cover 802 bolted to the outer wall of the top of the collection box 801, a collection hood 804 bolted to the outer wall of the top of the moving table 204, an "L"-shaped filter element 805 fixed to the inner wall of the collection box 801, and several fans 806 bolted to the outer wall of the top of the box cover 802. A partition 7 is fixed to the inner wall of the bottom of the moving table 204. The collection box 801 abuts against one side outer wall of the partition 7. Several connecting pipes 803 are fixed to the outer wall of the bottom of the box cover 802. One ends of the several connecting pipes 803 are respectively fixed to one side inner wall of the collection hood 804. The connecting pipes 803 are made of rubber. A handle (not shown in the figure) is provided in the collection box 801.

[0036] Working principle: The electromagnetic chuck 205 adsorbs and fixes the special-shaped metal sheets that make up the curtain wall. After the grinding is completed, the electromagnetic chuck 205 is powered off. Subsequently, the piston rod of the ejecting cylinder 301 rises to drive the ejecting block 302 to rise, thereby ejecting the metal sheet. The displacement cylinder 601 adjusts the longitudinal position of the grinding wheel 506, and the lifting cylinder 502 adjusts the height of the grinding wheel 506. The output shaft of the grinding motor 504 rotates to drive the grinding wheel 506 to rotate, thereby performing a comprehensive grinding treatment on the upper surface of the metal sheet. The dust generated when the grinding wheel 506 grinds the metal sheet is blocked by the collection hood 804. Subsequently, the dust in the collection hood 804 is attracted by multiple groups of fans 806 and enters the collection box 801 along the connecting pipes 803. Under the blocking action of the filter element 805, the dust accumulates in the collection box 801.

[0037] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A special-shaped metal sheet sanding machine for curtain walls, including an operating table (1) with an installation groove opened on the outer wall of the top, characterized in that, An adjustment mechanism (2) is provided in the installation groove. The adjustment mechanism (2) includes an adjustment motor (201) bolted to the outer wall of one side of the operating table (1), a screw rod (202) connected to the outer wall of one end of the output shaft of the adjustment motor (201) through a coupling, a threaded seat (203) screwed to the outer wall of one end of the screw rod (202), a moving table (204) bolted to the top outer wall of the threaded seat (203), and an electromagnetic chuck (205) bolted to the top outer wall of the moving table (204). An ejection assembly (3) is provided in the moving table (204). The ejection assembly (3) includes an ejection cylinder (301) bolted to the inner wall of the bottom of the moving table (204) and an ejection block (302) fixed to the outer wall of the top end of the piston rod of the ejection cylinder (301). An installation mechanism (4) is provided on the operating table (1). The installation mechanism (4) includes an installation block (401) with a slideway opened on the top outer wall. A grinding assembly (5) is provided on the installation block (401). The grinding assembly (5) includes a sliding frame (501) slidably installed in the slideway, a lifting cylinder (502) bolted to the inside of the sliding frame (501), a grinding motor (504), and a grinding wheel (506). A displacement assembly (6) is provided on the top of the installation block (401). The displacement assembly (6) includes a displacement cylinder (601) and a connecting plate (602). A collection assembly (8) is provided in the moving table (204). The collection assembly (8) includes a collection box (801) slidably sleeved in the moving table (204), a box cover (802) bolted to the top outer wall of the collection box (801), a collection hood (804) bolted to the top outer wall of the moving table (204), an "L"-shaped filter element (805) fixed to the inner wall of the collection box (801), and a plurality of blowers (806) bolted to the top outer wall of the box cover (802).

2. The sanding machine for special-shaped metal plates used in curtain walls according to claim 1, characterized in that, One end of the screw rod (202) is connected to the inner wall of one side of the operating table (1) through a bearing. The two ends of the bottom of the moving table (204) are respectively abutted against the inside of the installation groove. Two sliders (206) are bolted to the bottom outer wall of the moving table (204). Two guide rails (207) are bolted to the inner wall of one side of the operating table (1). The two sliders (206) are respectively slidably installed on the outer walls of the two guide rails (207).

3. The sanding machine for special-shaped metal plates used in curtain walls according to claim 1, characterized in that, Mounting holes are opened on the top outer wall of the electromagnetic chuck (205), and the ejection block (302) is slidably sleeved in the mounting holes.

4. The profiling metal sheet sander for curtain wall according to claim 1, characterized in that, The installation block (401) is bolted to the outer wall of one side of the operating table (1). Two support rods (402) are fixed to the inner wall of the top of the installation block (401). The two support rods (402) are respectively fixed to the top outer wall of the operating table (1).

5. The sanding machine for special-shaped metal plates used in curtain walls according to claim 1, wherein, A connecting seat (503) with a "T" - shaped structure is fixedly arranged on the outer wall of the bottom end of the piston rod of the lifting cylinder (502), and the grinding motor (504) is connected to one outer wall of the connecting seat (503) by bolts. One end of the output shaft of the grinding motor (504) is connected with a connecting shaft (505) through a coupling, and a grinding wheel (506) is connected to one outer wall of one end of the connecting shaft (505) by bolts.

6. The sanding machine for special-shaped metal plates used in curtain walls according to claim 1, characterized in that, The displacement cylinder (601) is connected to the top outer wall of the mounting block (401) by bolts, and a connecting plate (602) is fixedly arranged on one outer wall of the piston rod of the displacement cylinder (601). The connecting plate (602) is fixedly arranged on one outer wall of the sliding frame (501).

7. The special-shaped metal sheet sanding machine for curtain walls according to claim 1, characterized in that A partition plate (7) is fixedly arranged on the inner wall of the bottom of the moving table (204), and a collection box (801) abuts against one outer wall of the partition plate (7). A plurality of connecting pipes (803) are fixedly arranged on the bottom outer wall of the box cover (802), and one ends of the plurality of connecting pipes (803) are respectively fixedly arranged on one inner wall of the collection hood (804).

Citation Information

Patent Citations

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    CN218533833U