Plastic raw material melting equipment
Through the plastic raw material melting equipment with internal and external heating and stirring, the heat fault and cavity problems in traditional equipment are solved, and uniform melting and efficient discharge are achieved.
Patent Information
- Application Number
- CN202422248472.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The heating method of traditional plastic raw material melting equipment is from the outside to the inside, resulting in heat failure, causing uneven melting degrees of internal and external, and forming cavity in the raw material voids, affecting the melting efficiency.
The three-layer heating method from the inside out is adopted, and the magnetic metal rod, inverted cone cylinder and stirring vortex rod are used for heating and stirring to ensure that the plastic raw materials are melted evenly, and the melted raw materials are discharged through the pressure-controlled air pump.
The uniform melting of plastic raw materials is achieved, removing internal cavity, and improving the melting efficiency and convenience of the device.
Smart Images

Figure CN223115608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic raw material processing, and particularly relates to a plastic raw material melting device. Background Art
[0002] Plastic, often referred to as plastics, is a widely used synthetic material mainly composed of organic or inorganic elements such as carbon, oxygen, hydrogen, and nitrogen. The finished products of this material are in a molten liquid state during the manufacturing process, can be heated and melted, pressurized and flowed, and solidify into various shapes after cooling. Plastics have good electrical insulation, arc resistance, and characteristics of heat preservation, sound insulation, sound absorption, and vibration absorption. The application fields of plastics include household appliances, automobiles, mobile phones, medical devices, etc. With its plasticity and cost advantages, it is gradually replacing multiple traditional metal parts. When plastic raw materials are processed, they need to be melted, but the traditional heating method is usually from the outside to the inside, so the heat fault that appears will cause uneven melting degrees inside and outside, resulting in a reduction in melting efficiency, and the voids between raw materials are easily wrapped during the melting process to form cavities. Therefore, this application provides a plastic raw material melting device. Summary of the Utility Model
[0003] To solve the above technical problems, the utility model proposes a plastic raw material melting device that can perform three-layer heating from the inside to the outside and can form a circulating stirring of raw materials to remove cavities.
[0004] The technical solution of the utility model is realized as follows:
[0005] A plastic raw material melting device includes a heating sleeve, a melting chamber, an inverted conical cylinder, and a stirring worm. Among them, the melting chamber is movably connected inside the heating sleeve, the inverted conical cylinder is fixedly connected inside the melting chamber, the stirring worm is movably connected inside the inverted conical cylinder, a bottom layer chamber is opened at the bottom of the heating sleeve, a stirring motor is fixedly connected inside the bottom layer chamber, an electromagnetic heating coil is fixedly connected inside the heating sleeve, a magnetic metal rod is fixedly connected inside the melting chamber, a pressure control air pump is fixedly connected outside the melting chamber, an extrusion pipe is fixedly connected to the outside of the melting chamber on the opposite side of the pressure control air pump, a convex surface disc is fixedly connected to the top of the stirring worm, and a lifting sealing cover is threadedly connected to the top of the melting chamber.
[0006] Further, a stabilizing disc is fixedly connected to the bottom of the bottom layer chamber, and a fixed gear disc is fixedly connected to the end of the transmission shaft of the stirring motor.
[0007] Further, a collecting hopper is fixedly connected to the top of the melting chamber, there are multiple groups of magnetic metal rods evenly distributed inside the melting chamber, one end of the extrusion pipe is located outside the melting chamber, and the other end is located at the bottom of the melting chamber. The height of the air outlet of the pressure control air pump is higher than the top of the convex surface disc, and the lifting sealing cover is movably connected to the collecting hopper.
[0008] Furthermore, a feed chute is provided on the outside of the inverted conical cylinder, and there are multiple groups of the feed chutes which are evenly distributed on the outside of the inverted conical cylinder.
[0009] Furthermore, a connecting gear disk is fixedly connected to the bottom of the stirring worm, the convex disk is higher than the inverted conical cylinder, and inclined surfaces are arranged on both the top and bottom sides of the convex disk.
[0010] Furthermore, the fixed gear disk is meshed with the connecting gear disk.
[0011] Furthermore, the magnetic metal rod, the inverted conical cylinder and the stirring worm are all made of ferromagnetic heat-resistant alloy.
[0012] Furthermore, the melting chamber is made of non-magnetic metal.
[0013] The utility model has the following beneficial effects:
[0014] 1. By arranging the heating sleeve, the melting chamber, the magnetic metal rod and the electromagnetic heating coil, the device can heat the magnetic metal rod, the inverted conical cylinder and the stirring worm through magnetic induction, so that the plastic raw material can be heated and melted integrally from the inside to the outside, avoiding the heating blind area and uneven heating, and greatly improving the melting efficiency of the device.
[0015] 2. By arranging the inverted conical cylinder, the stirring worm and the convex disk, during the heating and melting process of the plastic raw material, the semi-molten raw material at the bottom of the melting chamber is transferred to the top through the inverted conical cylinder by the stirring worm to form a cycle, providing sufficient stirring for the melting process, ensuring that the melting degree of the plastic raw material inside the melting chamber is consistent, removing the internal cavity of the raw material, and at the same time, the melted raw material can be discharged by the pressurization of the pressure control air pump, greatly improving the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of the utility model;
[0017] Figure 2 is the utility model Figure 1 partial structural schematic diagram;
[0018] Figure 3 is the utility model Figure 1 partial structural schematic diagram;
[0019] Figure 4 is the utility model Figure 2 internal structural schematic diagram;
[0020] Figure 5 is the utility model Figure 3 internal structural schematic diagram;
[0021] Figure 6 is a partial structural schematic diagram of the present utility model Figure 2 ;
[0022] Figure 7 is a partial structural schematic diagram of the present utility model Figure 2 ;
[0023] Figure 8 is a partial structural schematic diagram of the present utility model Figure 2 ;
[0024] Wherein: 1. Heating sleeve; 2. Bottom bin; 3. Stabilizing plate; 4. Melting bin; 5. Aggregate hopper; 6. Pressure control air pump; 7. Extrusion pipe; 8. Magnetic metal rod; 9. Lifting cover; 10. Inverted cone; 11. Feeding trough; 12. Stirring worm; 13. Convex disk; 14. Connecting gear disk; 15. Stirring motor; 16. Fixed gear disk; 17. Electromagnetic heating coil. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1 to 8 as shown, a plastic raw material melting device provided by the present utility model includes a heating sleeve 1, a melting bin 4, an inverted cone 10 and a stirring worm 12. Among them, the melting bin 4 is movably connected inside the heating sleeve 1, the inverted cone 10 is fixedly connected inside the melting bin 4, the stirring worm 12 is movably connected inside the inverted cone 10. A bottom bin 2 is opened at the bottom of the heating sleeve 1, a stirring motor 15 is fixedly connected inside the bottom bin 2, an electromagnetic heating coil 17 is fixedly connected inside the heating sleeve 1, a magnetic metal rod 8 is fixedly connected inside the melting bin 4, a pressure control air pump 6 is fixedly connected outside the melting bin 4, an extrusion pipe 7 is fixedly connected outside the pressure control air pump 6 on the opposite side of the melting bin 4, a convex disk 13 is fixedly connected to the top of the stirring worm 12, and a lifting cover 9 is threadedly connected to the top of the melting bin 4;
[0027] The fixed gear disk 16 is meshed and connected with the connecting gear disk 14. The materials of the magnetic metal rod 8, the inverted cone 10 and the stirring worm 12 are all ferromagnetic heat-resistant alloys, and the material of the melting bin 4 is non-magnetic metal.
[0028] Specifically, when performing the melting operation, first rotate and remove the lifting cover 9, and pour the plastic raw material into the interior of the melting chamber 4 through the aggregate hopper 5. After pouring most of the interior of the melting chamber 4, close the lifting cover 9 again. Finally, hold the lifting cover 9 and place the melting chamber 4 into the heating sleeve 1. Under the action of gravity, the connecting gear disc 14 and the fixed gear disc 16 mesh with each other. Start the stirring motor 15 to drive the stirring worm 12 to rotate, roll up the raw material at the bottom of the melting chamber 4 to a high place and form a cycle. Start the electromagnetic heating coil 17 to heat the magnetic metal rod 8, the inverted cone 10 and the stirring worm 12, and then melt the plastic raw material. Through the three-layer melting of the magnetic metal rod 8, the inverted cone 10 and the stirring worm 12, the melting effect of the device is ensured.
[0029] Furthermore, a stabilizing disc 3 is fixedly connected to the bottom of the bottom layer bin 2. The end of the transmission shaft of the stirring motor 15 is fixedly connected to a fixed gear disc 16. The top of the melting chamber 4 is fixedly connected to an aggregate hopper 5. There are multiple groups of magnetic metal rods 8 and they are evenly distributed inside the melting chamber 4. One end of the extrusion pipe 7 is located outside the melting chamber 4 and the other end is located at the bottom of the melting chamber 4. The height of the air outlet of the pressure control air pump 6 is higher than the top of the convex disc 13. The lifting cover 9 is movably connected to the aggregate hopper 5. The outside of the inverted cone 10 is provided with a feed slot 11. There are multiple groups of feed slots 11 and they are evenly distributed outside the inverted cone 10. The bottom of the stirring worm 12 is fixedly connected to a connecting gear disc 14. The convex disc 13 is higher than the inverted cone 10. Both the top and bottom sides of the convex disc 13 are provided with inclined surfaces.
[0030] By making the above settings, after the plastic raw material in the device is melted, inject air into the melting chamber 4 through the pressure control air pump 6 to increase the air pressure inside the melting chamber 4, and press the melted liquid plastic raw material inside the melting chamber 4 into the extrusion pipe 7, which facilitates the rapid discharge of the liquid plastic raw material and greatly increases the convenience of the device.
[0031] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A plastic raw material melting device, characterized in that, It includes a heating sleeve (1), a melting chamber (4), an inverted cone (10), and a stirring screw (12). Among them, the melting chamber (4) is movably connected inside the heating sleeve (1), the inverted cone (10) is fixedly connected inside the melting chamber (4), the stirring screw (12) is movably connected inside the inverted cone (10), a bottom layer chamber (2) is provided at the bottom of the heating sleeve (1), a stirring motor (15) is fixedly connected inside the bottom layer chamber (2), an electromagnetic heating coil (17) is fixedly connected inside the heating sleeve (1), a magnetic metal rod (8) is fixedly connected inside the melting chamber (4), a pressure control air pump (6) is fixedly connected outside the melting chamber (4), an extrusion pipe (7) is fixedly connected outside the melting chamber (4) on the opposite side of the melting chamber (4), a convex disk (13) is fixedly connected to the top of the stirring screw (12), and a lifting cover (9) is threadedly connected to the top of the melting chamber (4).
2. The plastic raw material melting equipment according to claim 1, characterized in that, A stabilizing disk (3) is fixedly connected to the bottom of the bottom layer chamber (2), and a fixed gear disk (16) is fixedly connected to the end of the transmission shaft of the stirring motor (15).
3. A plastic raw material melting device according to claim 1, characterized in that, An aggregate hopper (5) is fixedly connected to the top of the melting chamber (4), the magnetic metal rods (8) are multiple in number and are evenly distributed inside the melting chamber (4), one end of the extrusion pipe (7) is outside the melting chamber (4), and the other end is at the bottom of the melting chamber (4), the height of the air outlet of the pressure control air pump (6) is higher than the top of the convex disk (13), and the lifting cover (9) is movably connected to the aggregate hopper (5).
4. A plastic raw material melting device according to claim 3, characterized in that, Feeding grooves (11) are provided on the outside of the inverted cone (10), and the feeding grooves (11) are multiple in number and are evenly distributed on the outside of the inverted cone (10).
5. A plastic raw material melting device according to claim 1, characterized in that, A connecting gear disk (14) is fixedly connected to the bottom of the stirring screw (12), the convex disk (13) is higher than the inverted cone (10), and inclined surfaces are provided on both the top and bottom sides of the convex disk (13).
6. The plastic raw material melting equipment according to claim 2, characterized in that, The fixed gear disk (16) is meshed with the connecting gear disk (14).
7. A plastic raw material melting device according to claim 5, characterized in that, The magnetic metal rod (8), the inverted cone (10), and the stirring screw (12) are all made of ferromagnetic heat-resistant alloy.
8. A plastic raw material melting device according to claim 7, characterized in that, The melting chamber (4) is made of non-magnetic metal.