Plate vulcanizing machine

By using atomizing spray heads to spray coolant and strong fan in the flat vulcanizer, the problem of poor cooling effect is solved, processing efficiency is improved and safety is enhanced.

CN223115650UActive Publication Date: 2025-07-18QINGDAO GLOBAL CONVEYOR BELT CO LTD
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Patent Information

Application Number
CN202421701600.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-18
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The cooling effect of existing flat vulcanizers is not ideal enough, resulting in a decrease in product processing efficiency.

Method used

The coolant in the water tank is extracted by a water pump and sent into the water spray plate through the water pipe, and the atomized coolant is sprayed through the atomized spray head. After the coolant evaporates and absorbs heat, it is further cooled with a strong fan to improve the cooling efficiency.

Benefits of technology

It realizes rapid cooling, improves the processing efficiency of the product, and improves the safety and operation convenience of the device through the cylinder and slider structure.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223115650U_ABST
    Figure CN223115650U_ABST
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Abstract

The utility model relates to the technical field of press vulcanizers, and discloses a press vulcanizer which comprises a bottom plate, positioning columns are fixedly arranged at four corners of the top end of the bottom plate, a top plate is fixedly arranged at the top ends of the four positioning columns, and movable plates are arranged at the outer ends of the four positioning columns in a sliding manner. According to the cooling device, cooling liquid in the water tank arranged on one side of the bottom plate is pumped through operation of the water pump, the cooling liquid is fed into the water spraying plate installed at the bottom end of the fixing plate through the water pipe, then the cooling liquid is sprayed on the surface of a product in a mist form through the multiple atomizing nozzles, heat can be absorbed when the cooling liquid evaporates, and therefore rapid cooling is achieved; and after spraying is finished, due to the fact that cooling liquid evaporates and absorbs heat, the temperature of surrounding air is reduced, then products can be further cooled through the four powerful fans, the cooling efficiency is greatly improved, and the defect that due to the fact that the cooling effect of traditional equipment is not ideal, the machining efficiency of the products is reduced is overcome.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate vulcanizers, and particularly relates to a plate vulcanizer. Background Art

[0002] Plate vulcanizers are mainly used for the vulcanization and forming processing of high molecular materials such as rubber and plastics. For example, rubber seals, rubber plates, rubber conveyor belts, rubber soles, etc. Through the heating and pressurizing effects of the plate vulcanizer, the rubber raw materials undergo vulcanization reactions, thereby obtaining the required shapes and properties.

[0003] After the existing plate vulcanizers finish processing, the temperature of the products is usually relatively high. For the cooling of the products, most of them are cooled naturally, and some devices cool the products by installing fans, but the cooling effect is still not ideal enough, thus affecting the processing efficiency of the products.

[0004] Therefore, the technical personnel in this field provide a plate vulcanizer to solve the problems put forward in the above background art. Content of the Utility Model

[0005] The purpose of the utility model is to solve the disadvantages existing in the prior art, and a plate vulcanizer is proposed. By operating the water pump to extract the coolant inside the water tank arranged on one side of the bottom plate, the coolant is sent into the water spraying plate installed at the bottom end of the fixed plate through the water pipe, and then the coolant is sprayed on the surface of the product in a mist form through multiple atomizing nozzles. When the coolant evaporates, it will absorb heat, thereby realizing rapid cooling. After the spraying is completed, since the coolant evaporates and absorbs heat, the surrounding air temperature is reduced, and then the product can be further cooled by four powerful fans, greatly improving the cooling efficiency, and solving the defect that the processing efficiency of the product decreases due to the unsatisfactory cooling effect of the traditional equipment.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A plate vulcanizer includes a bottom plate. Four positioning columns are fixedly arranged at the four corners of the top end of the bottom plate. A top plate is fixedly arranged at the top ends of the four positioning columns. A movable plate is slidably arranged at the outer ends of the four positioning columns. Fixed rods are arranged at the four corners of one end of the top of the movable plate. A fixed plate is arranged at the top ends of the four fixed rods. Four powerful fans are installed in the middle of the fixed plate. A water spraying plate is installed at the bottom end of the fixed plate. Multiple atomizing nozzles are arranged at the bottom end of the water spraying plate. A water tank is arranged on one side of the bottom plate. A water pump is arranged at one side of the top end of the water tank. The water pump and the water spraying plate are connected by a water pipe;

[0008] Through the above technical solution, the coolant inside the water tank arranged on one side of the bottom plate is pumped by the operation of the water pump, and the coolant is sent into the spray plate installed at the bottom end of the fixing plate through a water pipe, and then the coolant is sprayed on the surface of the product in a mist form through a plurality of atomizing nozzles. When the coolant evaporates, it will absorb heat, thereby achieving rapid cooling. After the spraying is completed, since the coolant evaporates and absorbs heat, the surrounding air temperature is reduced, and then the product can be further cooled by four powerful fans, greatly improving the cooling efficiency and solving the defect that the processing efficiency of the product decreases due to the unsatisfactory cooling effect of the traditional equipment.

[0009] Further, a first cylinder is arranged in the middle of the top end of the bottom plate, the output end of the first cylinder is connected to the bottom end of the movable plate, a second cylinder is installed on one side of the top end of the movable plate, a slider is connected to the movable end of the second cylinder, and the slider slides on the top of the movable plate, and a lower heating plate is installed on the top of the slider;

[0010] Through the above technical solution, by arranging a second cylinder on the top of the movable plate and connecting the movable end of the second cylinder to the slider, the extension and contraction of the cylinder facilitate the staff to replace the product, avoiding the situation of scalding when the staff replaces the product between the two heating plates, and improving the safety performance of the device.

[0011] Further, a control box is arranged on one side of the top end of the bottom plate, and the control box is electrically connected to the first cylinder, the second cylinder, the water pump, the upper heating plate, the lower heating plate and the four powerful fans;

[0012] Through the above technical solution, by arranging a control box on one side of the top end of the bottom plate and electrically connecting the control box to each electrical component of the device, it is convenient to control the entire device.

[0013] Further, a chute is opened at the top end of the movable plate;

[0014] Through the above technical solution, a chute is opened at the top end of the movable plate to facilitate the sliding of the slider.

[0015] Further, ventilation nets are installed above the four powerful fans;

[0016] Through the above technical solution, ventilation nets are installed above the four powerful fans to filter larger particles in the air.

[0017] The utility model has the following beneficial effects:

[0018] 1. A flat vulcanizer proposed by the present utility model pumps the coolant inside the water tank arranged on one side of the bottom plate through the operation of a water pump, sends the coolant into the water spraying plate installed at the bottom end of the fixed plate through a water pipe, and then sprays the coolant on the surface of the product in a mist form through a plurality of atomizing nozzles. When the coolant evaporates, it will absorb heat, thereby achieving rapid cooling. After the spraying is completed, since the coolant evaporates and absorbs heat, the surrounding air temperature is reduced, and then the product can be further cooled by four powerful fans, greatly improving the cooling efficiency and solving the defect that the processing efficiency of the product decreases due to the unsatisfactory cooling effect of the traditional equipment.

[0019] 2. A flat vulcanizer proposed by the present utility model is provided with a second cylinder on the top of the movable plate, and the movable end of the second cylinder is connected to the slider. By the extension and contraction of the cylinder, it is convenient for the staff to replace the product, avoiding the situation of scalding when the staff replaces the product between the two heating plates, and improving the safety performance of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is the orthographic axonometric view of a flat vulcanizer proposed by the present utility model;

[0021] Figure 2 is the upper view axonometric view of a flat vulcanizer proposed by the present utility model;

[0022] Figure 3 is the sectional view of a flat vulcanizer proposed by the present utility model;

[0023] Figure 4 is the front view of a flat vulcanizer proposed by the present utility model;

[0024] Figure 5 is the side view of a flat vulcanizer proposed by the present utility model.

[0025] LEGEND DESCRIPTION:

[0026] 1. Bottom plate; 2. Positioning column; 3. Top plate; 4. Upper heating plate; 5. Movable plate; 6. Chute; 7. Slider; 8. Second cylinder; 9. Lower heating plate; 10. Fixed rod; 11. Fixed plate; 12. Ventilation net; 13. Powerful fan; 14. Water spraying plate; 15. Atomizing nozzle; 16. Control box; 17. Water pipe; 18. Water pump; 19. Water tank; 20. First cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] Referring to Figures 1-5 , an embodiment provided by the present utility model: A flat vulcanizing machine includes a bottom plate 1. Four corners of the top end of the bottom plate 1 are fixedly provided with positioning columns 2. The top ends of the four positioning columns 2 are fixedly provided with a top plate 3. An activity plate 5 is slidably arranged on the outer ends of the four positioning columns 2. Four corners of one end of the top of the activity plate 5 are provided with fixed rods 10. The top ends of the four fixed rods 10 are provided with a fixing plate 11. Four powerful fans 13 are installed in the middle of the fixing plate 11. A water spraying plate 14 is installed at the bottom end of the fixing plate 11. A plurality of atomizing nozzles 15 are arranged at the bottom end of the water spraying plate 14. A water tank 19 is arranged on one side of the bottom plate 1. A water pump 18 is arranged on one side of the top end of the water tank 19. The water pump 18 and the water spraying plate 14 are connected by a water pipe 17. By operating the water pump 18, the coolant inside the water tank 19 arranged on one side of the bottom plate 1 is pumped. The coolant is sent into the water spraying plate 14 installed at the bottom end of the fixing plate 11 through the water pipe 17. Then, the coolant is sprayed on the surface of the product in a mist form through the plurality of atomizing nozzles 15. When the coolant evaporates, it will absorb heat, thereby realizing rapid cooling. After the spraying is completed, since the coolant evaporates and absorbs heat, the surrounding air temperature is reduced. Then, the four powerful fans 13 can further cool the product, greatly improving the cooling efficiency and solving the defect that the processing efficiency of the product decreases due to the unsatisfactory temperature reduction effect of the traditional equipment.

[0029] In the middle of the top end of the bottom plate 1, a first cylinder 20 is provided. The output end of the first cylinder 20 is connected to the bottom end of the movable plate 5. On one side of the top end of the movable plate 5, a second cylinder 8 is installed. The movable end of the second cylinder 8 is connected with a slider 7. And the slider 7 slides on the top of the movable plate 5. A lower heating plate 9 is installed on the top of the slider 7. By setting the second cylinder 8 on the top of the movable plate 5 and connecting the movable end of the second cylinder 8 with the slider 7, the extension and contraction of the cylinder facilitate the staff to replace the product, avoiding the situation of scalding when the staff replace the product between the two heating plates, and improving the safety performance of the device. On one side of the top end of the bottom plate 1, a control box 16 is provided. The control box 16 is electrically connected to the first cylinder 20, the second cylinder 8, the water pump 18, the upper heating plate 4, the lower heating plate 9 and the four powerful fans 13. By setting the control box 16 on one side of the top end of the bottom plate 1 and electrically connecting the control box 16 with each electrical component of the device, it is convenient to control the whole device. A chute 6 is opened on the top end of the movable plate 5. Opening the chute 6 on the top end of the movable plate 5 facilitates the sliding of the slider 7. Ventilation nets 12 are installed above the four powerful fans 13. Installing the ventilation nets 12 above the four powerful fans 13 can filter larger particles in the air.

[0030] Working principle: The water pump 18 operates to extract the coolant inside the water tank 19 provided on one side of the bottom plate 1. The coolant is sent into the water spraying plate 14 installed at the bottom end of the fixing plate 11 through the water pipe 17. Then, the coolant is sprayed on the surface of the product in a mist form through multiple atomizing nozzles 15. When the coolant evaporates, it will absorb heat, thus realizing rapid cooling. After the spraying is over, since the coolant evaporates and absorbs heat, the surrounding air temperature is reduced. Then, the four powerful fans 13 can further cool the product, greatly improving the cooling efficiency and solving the defect that the processing efficiency of the product decreases due to the unsatisfactory cooling effect of the traditional equipment. By setting the second cylinder 8 on the top of the movable plate 5 and connecting the movable end of the second cylinder 8 with the slider 7, the extension and contraction of the cylinder facilitate the staff to replace the product, avoiding the situation of scalding when the staff replace the product between the two heating plates, and improving the safety performance of the device.

[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A flat vulcanizing machine, comprising a bottom plate (1), characterized in that: Positioning columns (2) are fixedly arranged at the four corners of the top end of the bottom plate (1). A top plate (3) is fixedly arranged at the top ends of the four positioning columns (2). A movable plate (5) is slidably arranged at the outer ends of the four positioning columns (2). Fixing rods (10) are arranged at the four corners of one end of the top of the movable plate (5). A fixing plate (11) is arranged at the top ends of the four fixing rods (10). Four powerful fans (13) are installed in the middle of the fixing plate (11). A water spraying plate (14) is installed at the bottom end of the fixing plate (11). A plurality of atomizing nozzles (15) are arranged at the bottom end of the water spraying plate (14). A water tank (19) is arranged on one side of the bottom plate (1). A water pump (18) is arranged at one side of the top end of the water tank (19). A water pipe (17) is connected between the water pump (18) and the water spraying plate (14).

2. The flat vulcanizing machine according to claim 1, characterized in that: A first cylinder (20) is arranged in the middle of the top end of the bottom plate (1). The output end of the first cylinder (20) is connected to the bottom end of the movable plate (5). A second cylinder (8) is installed on one side of the top end of the movable plate (5). A slider (7) is connected to the movable end of the second cylinder (8). And the slider (7) slides on the top of the movable plate (5). A lower heating plate (9) is installed at the top of the slider (7).

3. A flat vulcanizing machine according to claim 1, characterized in that: A control box (16) is arranged on one side of the top end of the bottom plate (1). The control box (16) is electrically connected to the first cylinder (20), the second cylinder (8), the water pump (18), the upper heating plate (4), the lower heating plate (9) and the four powerful fans (13).

4. A flat vulcanizing machine according to claim 1, characterized in that: A chute (6) is formed at the top end of the movable plate (5).

5. A flat vulcanizing machine according to claim 1, characterized in that: Ventilation nets (12) are installed above the four powerful fans (13).