Cable extrusion device

By introducing a rolling structure into the cable extrusion device, the problem of uneven surface of the cable is solved, uniform coating and adaptive processing of materials are achieved, and the quality of the finished cable is improved.

CN223115792UActive Publication Date: 2025-07-18ANHUI HUABAO CABLE
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Patent Information

Application Number
CN202422103335.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-18
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

After extruding plastic and rubber materials in existing cable extruders, the material is prone to deform when it is not cooled, resulting in the cable surface not being round, affecting the quality of the finished product.

Method used

A cable extrusion device is designed, including an extruder, an extrusion mold, a base and a rolling structure. The rolling structure includes a rolling structure, a driving structure and an adjustment structure. The cable core is circumferentially and angularly adjusted by extrusion rollers to ensure uniform material covering.

Benefits of technology

It effectively reduces the unevenness of the cable surface, improves the quality of the finished product, and can adapt to the processing of cable cores of different sizes, and improves the applicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable extrusion device, which belongs to the technical field of cable production equipment and comprises a plastic extruding machine used for melting and extruding plastic and rubber materials, and an extrusion mold arranged on the plastic extruding machine and used for guiding a cable core to pass through and wrapping the material extruded by the plastic extruding machine on the cable core, and the base is arranged on one side of the plastic extruding machine and is used for supporting. According to the utility model, when a plastic extruding machine and a plastic extruding die are utilized to extrude and process a cable core, the cable core wrapped with a plastic material can pass through the plurality of extruding rollers, and the motor can be started in the process, so that the extruding rollers can perform circular motion around the cable core; and meanwhile, the extrusion roller can roll the surface of the cable core, so that the appearance of the cable core is rounder, the phenomenon that the surface is uneven is reduced, the extrusion roller can roll the cable core more uniformly by adjusting the angle of the extrusion roller and the rotating speed of the output shaft of the motor, and the rolling effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable production equipment, and particularly relates to a cable extrusion device. Background Art

[0002] A cable extruder is one of the important devices on a cable production line, mainly used for extruding materials such as plastic and rubber and wrapping them around a wire core to form an insulating layer, a sheath layer or other functional layers of the cable.

[0003] In the prior art, before extruding materials such as plastic and rubber, a cable extruder needs to melt them at a high temperature first, and then extrude the melted plastic and rubber materials to wrap them around the cable core. However, the plastic on the surface of the cable just after forming is still in a high-temperature state, which is prone to a certain degree of deformation, resulting in an uneven surface of the cable and affecting the quality of the finished product. Summary of the Utility Model

[0004] Aiming at the above-mentioned technical deficiencies, the purpose of the utility model is to provide a cable extrusion device to solve some or all of the problems in the above background art.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A cable extrusion device, comprising:

[0007] An extruder, used for melting and extruding plastic and rubber materials;

[0008] An extrusion die, arranged on the extruder, used for guiding the cable core to pass through and wrapping the materials extruded by the extruder around the cable core;

[0009] A base, arranged on one side of the extruder, used for support;

[0010] A rolling structure, arranged on the base, used for rolling the rubber materials wrapped around the cable core;

[0011] Among them, the rolling structure includes a rolling structure for extruding the materials on the cable core, a driving structure for controlling the circular motion of the rolling structure, and an adjusting structure for adjusting the angle of the rolling structure;

[0012] A linkage structure for adjusting the extrusion space of the rolling structure is also arranged on the rolling structure.

[0013] Preferably, the rolling structure includes:

[0014] A support frame, arranged above the base;

[0015] A connecting turntable, located on one side of the support frame;

[0016] The annular shaft is arranged on one side of the connecting turntable. The annular shaft is rotatably installed on the support frame, providing a rotation fulcrum for the connecting turntable;

[0017] The extrusion roller is located on one side of the connecting turntable;

[0018] The roller frame is rotatably installed on the extrusion roller and is used to support the extrusion roller;

[0019] The adjustment disc is rotatably installed on one side of the roller frame;

[0020] The guiding component is arranged on the adjustment disc and is used to limit the moving direction of the adjustment disc;

[0021] Wherein, a through hole corresponding to the discharge port of the extrusion die is formed on the connecting turntable for the cable core wrapped with materials to pass through.

[0022] Preferably, the guiding component includes a guiding rod arranged on one side of the adjustment disc and a limiting plate arranged on one side of the connecting turntable. The guiding rod is slidably installed on the limiting plate and is used to limit the moving direction of the adjustment disc.

[0023] Preferably, the driving structure includes:

[0024] The linkage gear ring is arranged on the annular shaft;

[0025] The linkage gear is located below the linkage gear ring, and the linkage gear meshes with the linkage gear ring;

[0026] The motor has its output end arranged on the linkage gear and is used to drive the linkage gear to rotate;

[0027] The bracket is arranged on one side of the support frame. The bracket is arranged on the bottom side of the motor and is used to support the motor.

[0028] Preferably, the adjustment structure includes:

[0029] The threaded seat is arranged on one side of the roller frame;

[0030] The threaded plug rod is threadedly installed on the inner wall of the threaded seat;

[0031] The threaded socket is formed on the adjustment disc;

[0032] Wherein, a plurality of threaded sockets are arranged, and one end of the threaded plug rod is threadedly installed in a corresponding threaded socket.

[0033] Preferably, the linkage structure includes:

[0034] The limit slider is slidably installed on the connecting turntable;

[0035] The linkage frame is arranged on one side of the limit slider and is installed on the guiding rod;

[0036] A guiding sliding hole is formed in the connecting turntable, and the limiting slider is slidably installed in the guiding sliding hole for restricting the sliding direction of the limiting slider;

[0037] A connecting rod is rotatably installed on one side of the limiting slider;

[0038] A rotating ring is rotatably installed on the connecting rod;

[0039] Wherein, the rotating ring is rotatably sleeved on the connecting turntable for driving the connecting rod to move.

[0040] Preferably, the linkage structure further includes a limiting component arranged on one side of the connecting turntable;

[0041] The limiting component includes an adjusting seat arranged on one side of the connecting turntable. A limiting screw is threadedly installed on the adjusting seat. A plurality of limiting screw holes are formed in the rotating ring, and the limiting screw is threadedly installed in a corresponding limiting screw hole.

[0042] The beneficial effects of the present utility model are as follows:

[0043] In the present utility model, when extruding and processing the cable core by using an extruder and an extrusion die, the cable core wrapped with plastic material passes between a plurality of extrusion rollers. During the process, the motor can be started, enabling the extrusion rollers to perform circular motion around the cable core. At the same time, the extrusion rollers can roll press the surface of the cable core, thereby making its shape more round and reducing the phenomenon of uneven surface. And by adjusting the angle of the extrusion rollers and the rotational speed of the output shaft of the motor, the extrusion rollers can roll press more evenly on the core, further improving the rolling effect.

[0044] In the present utility model, by screwing out the limiting screw, the restriction on the rotating ring can be released. When rotating the rotating ring, the spacing between a plurality of extrusion rollers can be adjusted, enabling it to adjust the rolling position according to the size of the cable core, so as to adapt to the processing of cable cores of different sizes, thereby improving the applicability of the device. Description of the Drawings

[0045] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0046] Figure 1 It is a schematic structural diagram of a cable extrusion device provided by an embodiment of the present utility model;

[0047] Figure 2 Schematic diagram of the connection structure of the support frame of a cable extrusion device provided by an embodiment of the present invention;

[0048] Figure 3 Schematic diagram of the rotating ring structure of a cable extrusion device provided by an embodiment of the present invention;

[0049] Figure 4 Schematic diagram of the linkage structure of a cable extrusion device provided by an embodiment of the present invention;

[0050] Figure 5 Schematic diagram of the linkage structure of a cable extrusion device provided by an embodiment of the present invention;

[0051] Figure 6 Schematic diagram of the sectional view of the guide rod of a cable extrusion device provided by an embodiment of the present invention.

[0052] Explanation of reference numerals:

[0053] 1. Extruder; 2. Extrusion die; 3. Base; 4. Support frame; 401. Connecting turntable; 402. Ring shaft; 403. Extrusion roller; 404. Roller frame; 405. Adjusting disc; 406. Guide rod; 407. Limiting plate; 5. Linkage gear ring; 501. Linkage gear; 502. Motor; 503. Bracket; 6. Threaded seat; 601. Threaded plug; 602. Threaded socket; 7. Limiting slider; 701. Linkage frame; 702. Guide sliding hole; 703. Connecting rod; 704. Rotating ring; 705. Adjusting seat; 706. Limiting screw; 707. Limiting screw hole. Detailed implementation manners

[0054] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0055] Embodiment 1:

[0056] As Figures 1 to 6 shown, the present invention provides a cable extrusion device, including: an extruder 1 for melting and extruding plastic and rubber materials, an extrusion die 2 arranged on the extruder 1 for guiding the cable core to pass through and wrapping the materials extruded by the extruder 1 on the cable core, and a base 3 arranged on one side of the extruder 1 for support.

[0057] In order to prevent the plastic material wrapped around the cable core from deforming due to the influence of high temperature after being wrapped in the extrusion die 2, resulting in non-roundness, a rolling structure for rolling the rubber material wrapped around the cable core is arranged on the base 3. The rolling structure includes a rolling structure for extruding the material on the cable core, a driving structure for controlling the circular motion of the rolling structure, and an adjusting structure for adjusting the angle of the rolling structure.

[0058] Among them, the rolling structure includes a support frame 4 arranged above the base 3, a connecting turntable 401 on one side of the support frame 4, an annular shaft 402 arranged on one side of the connecting turntable 401 to provide a rotation fulcrum for the connecting turntable 401. The annular shaft 402 is rotatably installed on the support frame 4, an extrusion roller 403 on one side of the connecting turntable 401, a roller frame 404 rotatably installed on the extrusion roller 403 to support the extrusion roller 403, an adjusting disk 405 rotatably installed on one side of the roller frame 404, a guiding component arranged on the adjusting disk 405 to limit the moving direction of the adjusting disk 405. A through hole corresponding to the discharge port of the extrusion die 2 and for the cable core wrapped with material to pass through is opened on the connecting turntable 401. The cable core after being coated with plastic will move towards the connecting turntable 401 through the extrusion die 2, and at the same time, the material coated on the surface of the core will contact the extrusion roller 403.

[0059] Among them, the guiding component includes a guiding rod 406 arranged on one side of the adjusting disk 405 to limit the moving direction of the adjusting disk 405 and a limiting plate 407 arranged on one side of the connecting turntable 401. The guiding rod 406 is slidably installed on the limiting plate 407. The cooperation of the guiding rod 406 and the limiting plate 407 can prevent the position of the adjusting disk 405 from shifting.

[0060] Among them, the driving structure includes a linkage gear ring 5 arranged on the annular shaft 402, a linkage gear 501 below the linkage gear ring 5. The linkage gear 501 meshes with the linkage gear ring 5, a motor 502 with an output end arranged on the linkage gear 501 to drive the linkage gear 501 to rotate, and a bracket 503 arranged on one side of the support frame 4 to support the motor 502. The bracket 503 is arranged on the bottom side of the motor 502. When the motor 502 is started, it can drive the extrusion roller 403 to roll around the surface of the core, so that the extrusion roller 403 can more evenly compact the material coated on the cable core.

[0061] Among them, the adjusting structure includes a threaded seat 6 arranged on one side of the roller frame 404, a threaded insertion rod 601 threadedly installed on the inner wall of the threaded seat 6, and threaded insertion holes 602 opened on the adjusting disk 405. There are multiple threaded insertion holes 602. One end of the threaded insertion rod 601 is threadedly installed in a corresponding threaded insertion hole 602. By rotating the threaded insertion rod 601 and screwing it out of the threaded insertion hole 602, the angular restriction on the roller frame 404 can be released. At this time, the rolling angle of the pressing roller 403 can be adjusted.

[0062] Embodiment 2:

[0063] On the basis of Embodiment 1, in order to enable the pressing roller 403 to adapt to cable cores of different sizes, a linkage structure for adjusting the extrusion space of the rolling structure is arranged on the rolling structure.

[0064] Among them, the linkage structure includes a limit slider 7 slidably installed on the connecting turntable 401, a linkage frame 701 arranged on one side of the limit slider 7 and installed on the guide rod 406, a guide sliding hole 702 opened on the connecting turntable 401 for restricting the sliding direction of the limit slider 7, the limit slider 7 is slidably installed in the guide sliding hole 702, a connecting rod 703 rotatably installed on one side of the limit slider 7, and a rotating ring 704 rotatably installed on the connecting rod 703. The rotating ring 704 is rotatably sleeved on the connecting turntable 401 and is used to drive the connecting rod 703 to move. Rotating the rotating ring 704 can drive multiple pressing rollers 403 to move simultaneously, so that the rolling position of the pressing roller 403 can be adjusted according to the size of the cable core.

[0065] Among them, the linkage structure further includes a limiting component. The limiting component is arranged on one side of the connecting turntable 401. The limiting component includes an adjusting seat 705 arranged on one side of the connecting turntable 401. A limiting screw rod 706 is threadedly installed on the adjusting seat 705. Multiple limiting screw holes 707 are opened on the rotating ring 704. The limiting screw rod 706 is threadedly installed in a corresponding limiting screw hole 707. By rotating the limiting screw rod 706 and screwing it out of the corresponding limiting screw hole 707, the restriction between the rotating ring 704 and the connecting turntable 401 can be released.

[0066] Working principle: During the processing of the cable core, it can pass through the extrusion die 2, and the plastic or rubber is melted by the extruder 1 and coated on the cable core. The cable core coated with plastic will move towards the connecting turntable 401 through the extrusion die 2. At the same time, the cable core will be located between multiple pressing rollers 403. During this process, the motor 502 can be turned on. The output end of the motor 502 can drive the linkage gear 501 to rotate. The rotating linkage gear 501 can drive the annular shaft 402 to rotate on the support frame 4 through meshing with the linkage ring 5, so that the rotating annular shaft 402 drives the connecting turntable 401 to rotate. During the rotation of the connecting turntable 401, it will drive the limiting plate 407 to move in a circular motion, so that the limiting plate 407 moving in a circular motion drives the adjusting disc 405 and the roller frame 404 to move in a circular motion through the guide rod 406, and then the roller frame 404 drives the pressing rollers 403 to roll around the cable core, compacting the plastic material on the core to prevent its deformation. Before processing, by rotating the threaded insertion rod 601 and screwing it out of the threaded insertion hole 602, the angle limit of the roller frame 404 can be released. At this time, the roller frame 404 can be rotated and rotated on the adjusting disc 405 to adjust the rolling angle of the pressing rollers 403. It can also cooperate with adjusting the rotation speed of the output shaft of the motor 502 to adjust according to the discharging speed of the cable core, so that the pressing rollers 403 can compact the material coated on the cable core more evenly. After adjusting the angle of the pressing rollers 403, the threaded insertion rod 601 can be screwed back into the corresponding threaded insertion hole 602 to fix the angle of the pressing rollers 403 again.

[0067] By rotating the limiting screw 706 and screwing it out of the corresponding limiting screw hole 707, the restriction between the rotating ring 704 and the connecting turntable 401 can be released. At this time, the rotating ring 704 can be rotated. When the rotating ring 704 rotates, it will drive one end of multiple connecting rods 703 to rotate and move, so that the other end of the connecting rod 703 rotates and pulls the limiting slider 7 to move on one side of the limiting slider 7. The moving limiting slider 7 will slide in the guiding sliding hole 702, thereby restricting the moving direction of the limiting slider 7 and preventing it from shifting. The continuously moving limiting slider 7 will drive the linkage frame 701 to move, so that the linkage frame 701 drives the guide rod 406 to slide on the limiting plate 407. The sliding guide rod 406 can drive the adjusting disc 405 and the roller frame 404 to move, and then the roller frame 404 drives the pressing rollers 403 to move, so that the rolling position of the pressing rollers 403 can be adjusted according to the size of the cable core.

[0068] Obviously, those skilled in the art can make various modifications and variations to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalent technologies, the present utility model also intends to include these modifications and variations therein.

Claims

1. A cable extrusion device, characterized in that, Comprising: An extruder (1) for melting and extruding plastic and rubber materials; An extrusion die (2) arranged on the extruder (1) for guiding a cable core through and wrapping the material extruded by the extruder (1) around the cable core; A base (3) arranged on one side of the extruder (1) for support; A rolling structure arranged on the base (3) for rolling the rubber material wrapped on the cable core; Wherein, the rolling structure includes a rolling structure for extruding the material on the cable core, a driving structure for controlling the circular motion of the rolling structure, and an adjusting structure for adjusting the angle of the rolling structure; A linkage structure for adjusting the extrusion space of the rolling structure is further arranged on the rolling structure.

2. The cable extrusion device according to claim 1, characterized in that, The rolling structure includes: A support frame (4) arranged above the base (3); A connecting turntable (401) located on one side of the support frame (4); An annular shaft (402) arranged on one side of the connecting turntable (401), and the annular shaft (402) is rotatably installed on the support frame (4) to provide a fulcrum for the rotation of the connecting turntable (401); An extrusion roller (403) located on one side of the connecting turntable (401); A roller frame (404) rotatably installed on the extrusion roller (403) for supporting the extrusion roller (403); An adjusting disc (405) rotatably installed on one side of the roller frame (404); A guiding assembly arranged on the adjusting disc (405) for restricting the moving direction of the adjusting disc (405); Wherein, a through hole corresponding to the discharge port of the extrusion die (2) is formed on the connecting turntable (401) for the cable core wrapped with the material to pass through.

3. The cable extrusion device according to claim 2, characterized in that, The guiding assembly includes a guiding rod (406) arranged on one side of the adjusting disc (405) and a limiting plate (407) arranged on one side of the connecting turntable (401), and the guiding rod (406) is slidably installed on the limiting plate (407) for restricting the moving direction of the adjusting disc (405).

4. A cable extrusion device as claimed in claim 1, wherein, The driving structure includes: A linkage gear ring (5) arranged on the annular shaft (402); A linkage gear (501) located below the linkage gear ring (5), and the linkage gear (501) meshes with the linkage gear ring (5); A motor (502) with its output end arranged on the linkage gear (501) for driving the linkage gear (501) to rotate; A bracket (503) arranged on one side of the support frame (4), and the bracket (503) is arranged on the bottom side of the motor (502) for supporting the motor (502).

5. A cable extrusion device according to claim 1, characterized in that, The adjusting structure includes: A threaded seat (6) arranged on one side of the roller frame (404); A threaded insertion rod (601) threadedly installed on the inner wall of the threaded seat (6); A threaded insertion hole (602) formed on the adjusting disc (405); Wherein, a plurality of the threaded insertion holes (602) are arranged, and one end of the threaded insertion rod (601) is threadedly installed in a corresponding threaded insertion hole (602).

6. A cable extrusion device as described in claim 1, characterized in that, The linkage structure includes: A limiting slider (7) slidably installed on the connecting turntable (401); A linkage frame (701) arranged on one side of the limiting slider (7) and installed on the guiding rod (406); The guiding sliding hole (702) is opened on the connecting turntable (401), and the limiting slider (7) is slidably installed in the guiding sliding hole (702) for restricting the sliding direction of the limiting slider (7); The connecting rod (703) is rotatably installed on one side of the limiting slider (7); The rotating ring (704) is rotatably installed on the connecting rod (703); Wherein, the rotating ring (704) is rotatably sleeved on the connecting turntable (401) for driving the connecting rod (703) to move.

7. An extruding device for a cable wire according to claim 6, characterized in that, The linkage structure further includes a limiting component, and the limiting component is arranged on one side of the connecting turntable (401).

8. The cable extrusion device according to claim 7, wherein The limiting component includes an adjusting seat (705) arranged on one side of the connecting turntable (401), a limiting screw (706) is threadedly installed on the adjusting seat (705), a plurality of limiting screw holes (707) are opened on the rotating ring (704), and the limiting screw (706) is threadedly installed in a corresponding limiting screw hole (707).

Citation Information

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