Edge cutting and punching device for assembling automobile air conditioner pipeline
By designing an automated device for clamping edge cutting components and hole punching components, the problems of complex structure of the air conditioning duct drilling equipment and unstable middle hole position are solved, and efficient and safe edge cutting and hole punching of air conditioning pipes are achieved, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422403318.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing automotive air conditioner air duct drilling equipment has a complex structure, a long production cycle, and unstable hole drilling in the middle hole position, which is prone to deviations, resulting in defects in the overall device structure.
A device including a clamping edge cutting assembly and a hole punching assembly is designed, and the clamping edge cutting member and a sliding table cylinder are used to realize automatic clamping and positioning of the air conditioning pipeline, assist positioning through a press head to avoid interference and improve the hole punching accuracy.
It improves the efficiency and accuracy of edge cutting and hole punching of air conditioning pipes, reduces equipment investment costs, and ensures operation safety and product quality.
Smart Images

Figure CN223115812U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting equipment, and particularly relates to a trimming and punching device for assembling automobile air-conditioning pipes. Background Art
[0002] After blow molding of the automobile air-conditioning air duct, as Figure 1 shown, for an automobile air-conditioning air duct, flash removal and punching are required after its blow molding. For this air duct, one hole is located in the middle part of the air duct, and the other three hole positions are relatively concentrated.
[0003] Currently, the equipment for processing the punching and flash removal of this air-conditioning air duct has the following defects: 1. Since the three hole positions are relatively concentrated, there is interference during the operation between punching and trimming, resulting in a complex structure of the punching and flash removal equipment and a long production cycle; 2. One of the hole positions is in the middle part of the air duct, and this part is in a suspended state, so the punching operation is unstable, and the hole position often deviates after processing, and the punching effect is not good, resulting in structural defects in the overall device. Therefore, it is necessary to improve the defects existing in the prior art. Content of the Utility Model
[0004] Aiming at the above deficiencies of the prior art, the utility model provides a trimming and punching device for assembling automobile air-conditioning pipes.
[0005] The utility model adopts the following technical scheme:
[0006] A trimming and punching device for assembling automobile air-conditioning pipes, comprising a frame;
[0007] A clamping and trimming assembly, which is installed on the frame and comprises a first clamping and trimming piece and a second clamping and trimming piece, and the first clamping and trimming piece and the second clamping and trimming piece are respectively used for clamping both ends of the air-conditioning pipe and removing the flash;
[0008] A punching assembly, which is installed on the frame and comprises a first punching piece, a second punching piece, a third punching piece and a fourth punching piece for punching the air-conditioning air duct;
[0009] Among them,
[0010] The first punching piece comprises a first drill bit that can be lifted along the frame, and a pressure head is arranged vertically above the first drill bit, and the pressure head is fixed on the first clamping and trimming piece.
[0011] In a preferred embodiment of the utility model, the first clamping and trimming piece comprises a bracket fixedly connected to the frame, a first trimming piece installed on the bracket, and a first clamping piece installed on the first trimming piece;
[0012] Among them,
[0013] The first edge trimming member includes a tool holder installed on the bracket. A first cutting tool is slidably installed in the tool holder, and a first air cylinder is connected to the end of the first cutting tool.
[0014] The first clamping member includes a first upper profiling block and a first lower profiling block. The first upper profiling block and the first lower profiling block are in contact with each other and installed at the front end of the tool holder. A second air cylinder for driving the first upper profiling block to move up and down is connected to the upper end of the first upper profiling block.
[0015] A profiling cavity for accommodating the air-conditioning duct is provided between the first upper profiling block and the first lower profiling block.
[0016] In a preferred embodiment of the present utility model, the pressing head is installed on the first upper profiling block, and an avoidance hole is provided at the bottom of the pressing head facing the first drill.
[0017] In a preferred embodiment of the present utility model, the first punching member further includes a third air cylinder fixedly connected to the machine frame and a first motor provided at the output end of the third air cylinder. The output end of the first motor is connected to the first drill.
[0018] In a preferred embodiment of the present utility model, the second punching member includes a support and a slide table air cylinder horizontally installed on the support. The output end of the slide table air cylinder is connected to a fourth air cylinder, and a second motor is provided at the output end of the fourth air cylinder. The output end of the second motor is connected to a second drill.
[0019] In a preferred embodiment of the present utility model, the second clamping and edge trimming member includes a base fixedly connected to the machine frame, a second edge trimming member installed on the base, and a second clamping member installed on the second edge trimming member.
[0020] Among them,
[0021] The second edge trimming member includes a tool plate installed on the base. A second cutting tool is slidably installed on the tool plate, a fifth air cylinder is connected to the end of the second cutting tool, and a blanking groove is provided on the tool plate.
[0022] The second clamping member includes a second upper profiling block and a second lower profiling block. The second upper profiling block and the second lower profiling block are in contact with each other and installed at the front end of the tool plate. A sixth air cylinder for driving the second upper profiling block to move up and down is connected to the upper end of the second upper profiling block.
[0023] In a preferred embodiment of the present utility model, avoidance grooves for the operation of the second drill are provided on both the second upper profiling block and the second lower profiling block.
[0024] Beneficial effects:
[0025] A trimming and punching device for assembling automobile air-conditioning pipes of the present utility model. Manually place the air-conditioning pipe in the clamping and trimming assembly. Use the first clamping and trimming part and the second clamping and trimming part to clamp and fix both ends of the air-conditioning pipe respectively and remove its flash. The first punching part is in a suspended state corresponding to the punching position of the air-conditioning duct. The pressing head presses down to assist in positioning the air-conditioning duct, improving the position accuracy of the drilling tool for punching.
[0026] The second punching part adopts the design of a sliding table cylinder to avoid interference with the operation of the second clamping and trimming part. The precise control and flexible positioning of the punching operation are achieved through the sliding table cylinder, with a high degree of automation and reduced demand for manual operation.
[0027] A trimming and punching device for assembling automobile air-conditioning pipes of the present utility model realizes automated operation, improves the efficiency of trimming and punching of air-conditioning pipes, has a compact structure, reduces the equipment input cost, and at the same time ensures the accuracy and safety of operation, improving the production efficiency and product quality of the air duct. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a structural schematic diagram of the automobile air-conditioning pipe described in the background technology of the present utility model;
[0029] Figure 2 is a structural schematic diagram of a trimming and punching device for assembling an automobile air-conditioning pipe of the present utility model Figure 1 ;
[0030] Figure 3 is a front view of a trimming and punching device for assembling an automobile air-conditioning pipe of the present utility model;
[0031] Figure 4 is a partial structural schematic diagram of a trimming and punching device for assembling an automobile air-conditioning pipe of the present utility model;
[0032] Figure 5 is an installation structural schematic diagram of the first clamping and trimming part and the first punching part of the present utility model;
[0033] Figure 6 is a structural schematic diagram of the second punching part of the present utility model;
[0034] Figure 7 is a structural schematic diagram of a trimming and punching device for assembling an automobile air-conditioning pipe of the present utility model Figure 2 ;
[0035] Figure 8 is a structural schematic diagram of the second clamping and trimming part of the present utility model.
[0036] In the figure: 1 frame;
[0037] 2 clamping and trimming assembly;
[0038] 21 First clamping and trimming part, 211 support, 212 tool holder, 213 first cutting tool, 214 first cylinder, 215 first upper profiling block, 216 first lower profiling block, 217 second cylinder;
[0039] 22 Second clamping and trimming part, 221 base, 222 tool plate, 223 second cutting tool, 224 fifth cylinder, 225 second upper profiling block, 226 second lower profiling block, 227 sixth cylinder;
[0040] 3 Punching component;
[0041] 31 First punching part, 311 first drill, 312 pressure head, 313 third cylinder, 314 first motor;
[0042] 32 Second punching part, 321 support, 322 sliding table cylinder, 323 fourth cylinder, 324 second motor, 325 second drill;
[0043] 33 Third punching part, 34 Fourth punching part. Detailed implementation mode
[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0045] As Figures 2-4 shown, a trimming and punching device for assembling automobile air-conditioning ducts includes a frame 1;
[0046] The clamping and trimming assembly 2 is installed on the frame 1 and includes a first clamping and trimming part 21 and a second clamping and trimming part 22. The above-mentioned first clamping and trimming part 21 and second clamping and trimming part 22 are respectively used for clamping both ends of the air-conditioning duct and trimming the burrs;
[0047] The punching assembly 3 is installed on the frame 1 and includes a first punching part 31, a second punching part 32, a third punching part 33 and a fourth punching part 34 for punching the air-conditioning duct;
[0048] Among them,
[0049] The first punching part 31 includes a first drill 311 that can be lifted along the frame 1, and a pressure head 312 is arranged vertically above the first drill 311. The pressure head 312 is fixed on the first clamping and trimming part 21.
[0050] The working principle and beneficial effects of the above embodiments are:
[0051] Manually place the air-conditioning duct into the clamping and trimming assembly 2, use the first clamping and trimming member 21 and the second clamping and trimming member 22 to clamp and fix both ends of the air-conditioning duct respectively and trim its burrs, and then use the punching assembly 3 to punch the air-conditioning duct in the clamped state. Punching and burr trimming of the air-conditioning duct are carried out on the same device, reducing the equipment investment cost, improving the trimming quality and punching accuracy at the same time, with a simple structure and convenient maintenance and repair;
[0052] Among them, the first punching member 31 is in a suspended state corresponding to the punching position of the air-conditioning duct. When using the first drill 311 to carry out punching operations from bottom to top, the air-conditioning duct is assisted in positioning by pressing down the pressure head 312, improving the position accuracy of the punching.
[0053] In one embodiment,
[0054] As Figure 5 shown, the first clamping and trimming member 21 includes a bracket 211 fixedly connected to the frame 1, a first trimming member installed on the bracket 211, and a first clamping member installed on the first trimming member;
[0055] Among them,
[0056] The first trimming member includes a tool holder 212 installed on the bracket 211. A first cutting tool 213 is slidably installed in the tool holder 212, and the end of the first cutting tool 213 is connected to a first cylinder 214;
[0057] The first clamping member includes a first upper profiling block 215 and a first lower profiling block 216. The first upper profiling block 215 and the first lower profiling block 216 are in contact with each other and installed at the front end of the tool holder 212. A second cylinder 217 for driving its up and down movement is connected to the upper end of the first upper profiling block 215;
[0058] A profiling cavity for accommodating the air-conditioning duct is provided between the first upper profiling block 215 and the first lower profiling block 216;
[0059] The working principle and beneficial effects of the above embodiment are:
[0060] The second cylinder 217 drives the first upper profiling block 215 to move away from the first lower profiling block 216. Manually place the air-conditioning duct into the profiling cavity of the first lower profiling block 216. At this time, the second cylinder 217 drives the first upper profiling block 216 to move down until it abuts against the first lower profiling block 216, realizing the clamping operation of the air-conditioning duct. At this time, the first cylinder 214 expands and contracts to push the first cutting tool 213 to move forward along the tool holder 212, trimming the burrs at one end of the air-conditioning duct. The design of the first upper profiling block 215 and the first lower profiling block 216 makes the process of clamping and trimming the air-conditioning duct more compact and stable;
[0061] By means of the above-mentioned automated edge trimming and punching methods, the efficiency of edge trimming and punching of air-conditioning ducts is improved, while ensuring the accuracy and safety of operations, and the production efficiency and product quality of air ducts are enhanced.
[0062] In one embodiment,
[0063] The punch head 312 is installed on the first profiling block 215, and an avoidance hole is provided at the bottom of the punch head 312 directly facing the first drill 311;
[0064] The avoidance hole allows the first drill 311 not to collide or interfere with the punch head 312 during the punching operation, making the punching operation smoother and more accurate. The auxiliary positioning function of the punch head further improves the quality and efficiency of punching.
[0065] In one embodiment,
[0066] The first punching member 31 further includes a third cylinder 313 fixedly connected to the frame 1 and a first motor 314 provided at the output end of the third cylinder 313. The output end of the first motor 314 is connected to the above-mentioned first drill 311.
[0067] The third cylinder 313 drives the first motor 314 to displace, and the first motor 314 drives the first drill 311 to rotate and punch. Through the coordinated operation of the third cylinder 313 and the first motor 314, the operation process is simplified and the punching efficiency is improved.
[0068] The design integrating the cylinder and the motor improves the automation degree of the entire punching assembly and reduces the need for manual operation.
[0069] In one embodiment,
[0070] As Figure 6 shown, the second punching member 32 includes a support 321 and a sliding table cylinder 322 horizontally installed on the support 321. The output end of the sliding table cylinder 322 is connected to a fourth cylinder 323. The output end of the fourth cylinder 323 is provided with a second motor 324, and the output end of the second motor 324 is connected to a second drill 325;
[0071] The sliding table cylinder 322 drives the fourth cylinder 323 to move and position in the horizontal direction. The fourth cylinder 323 drives the second motor 324 to angularly displace, and the second motor 324 drives the second drill 325 to perform a rotary punching operation;
[0072] The design of the sliding table cylinder 322 avoids interference with the operation of the second clamping and edge trimming member 22. By combining the sliding table cylinder 322, the fourth cylinder 323 and the second drill 325, precise control and flexible positioning of the punching operation are achieved, with a high degree of automation and a reduced need for manual operation.
[0073] In one embodiment,
[0074] As Figures 7-8 shown, the second clamping and trimming member 22 includes a base 221 fixedly connected to the frame 1, a second trimming member mounted on the base 221, and a second clamping member mounted on the second trimming member;
[0075] Wherein,
[0076] The second trimming member includes a tool plate 222 mounted on the base 221. A second cutter 223 is slidably mounted on the tool plate 222. The end of the second cutter 223 is connected to a fifth cylinder 224. A blanking groove is formed on the tool plate 222 for the dropping of the trimmed air-conditioning track;
[0077] The second clamping member includes a second profiling block 225 and a second lower profiling block 226. The second profiling block 225 and the second lower profiling block 226 are in contact with each other and mounted at the front end of the tool plate 222. A sixth cylinder 227 for driving its up and down movement is connected to the upper end of the second profiling block 225;
[0078] The sixth cylinder 227 drives the second profiling block 225 to move away from the second lower profiling block 226. An operator places the air-conditioning duct into the profiling cavity of the second lower profiling block 226. The sixth cylinder 227 drives the second profiling block 225 to move down until it abuts against the second lower profiling block 226, realizing the clamping operation of the air-conditioning duct. The fifth cylinder 224 expands and contracts to push the second cutter 223 to move forward along the tool plate 222, cutting off the burrs at the other end of the air-conditioning duct. The cut burrs fall through the blanking groove;
[0079] The design of the second profiling block 225 and the second lower profiling block 226 makes the clamping and trimming process more compact and stable. The design of the blanking groove facilitates the collection and treatment of trimming waste, keeping the working environment clean.
[0080] In one embodiment,
[0081] Avoidance grooves for the operation of the second drill 325 are formed on both the second profiling block 225 and the second lower profiling block 226;
[0082] When the second drill 325 needs to perform a drilling operation on the air-conditioning duct, the avoidance grooves on the second profiling block 225 and the second lower profiling block 226 allow the drill to pass freely without being hindered; ensuring the accuracy of the drilling position and avoiding drilling deviation caused by improper avoidance.
[0083] It should be noted that,
[0084] The structures of the third punching member 33 and the fourth punching member 34 are similar to that of the first punching member 31. When installed on the frame 1, they are adapted to the positions of the air-conditioning ducts to be punched. At the same time, the third punching member 33 and the fourth punching member 34 are correspondingly provided with guiding grooves on the second clamping member to ensure the accuracy of the punching positions of the air-conditioning ducts.
[0085] In summary, the trimming and punching device for assembling automobile air-conditioning ducts of the present utility model performs automatic trimming and punching, improving the efficiency of trimming and punching of air-conditioning ducts. At the same time, it ensures the accuracy and safety of the operation, and improves the production efficiency and product quality of the air ducts.
[0086] The above shows and describes the basic principles, main features and advantages of the present utility model. The use of front, back, left and right in the text is not specifically defined. It is mainly for more intuitively explaining the technical solution and does not play a limiting role. Those skilled in the art should understand that the above embodiments are only for illustrating the technical concept and features of the present utility model, and the purpose is to enable those familiar with this technology to understand the content of the present utility model and implement it. It cannot be used to limit the protection scope of the present utility model. Any equivalent changes or modifications made according to the spirit of the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A trimming and punching device for assembling automobile air-conditioning pipes, characterized in that: Comprising a frame (1); A clamping and trimming component (2), which is installed on the frame (1), includes a first clamping and trimming piece (21) and a second clamping and trimming piece (22), and the first clamping and trimming piece (21) and the second clamping and trimming piece (22) are respectively used for clamping both ends of the air-conditioning duct and trimming the flash; A punching component (3), which is installed on the frame (1), includes a first punching piece (31), a second punching piece (32), a third punching piece (33) and a fourth punching piece (34) for punching the air-conditioning duct; Wherein, The first punching piece (31) includes a first drill (311) that can be lifted and lowered along the frame (1), and a pressure head (312) is arranged vertically above the first drill (311), and the pressure head (312) is fixed on the first clamping and trimming piece (21).
2. The trimming and punching device for assembling an automotive air-conditioning duct according to claim 1, wherein: The first clamping and trimming piece (21) includes a bracket (211) fixedly connected to the frame (1), a first trimming piece installed on the bracket (211), and a first clamping piece installed on the first trimming piece; Wherein, The first trimming piece includes a tool holder (212) installed on the bracket (211), a first cutting tool (213) is slidably installed in the tool holder (212), and the end of the first cutting tool (213) is connected to a first cylinder (214); The first clamping piece includes a first upper profiling block (215) and a first lower profiling block (216), the first upper profiling block (215) and the first lower profiling block (216) are abutted against each other and installed at the front end of the tool holder (212), and a second cylinder (217) for driving it to move up and down is connected to the upper end of the first upper profiling block (215); A profiling cavity for accommodating the air-conditioning duct is provided between the first upper profiling block (215) and the first lower profiling block (216).
3. The trimming and punching device for assembling automobile air-conditioning pipes according to claim 2, wherein: The pressure head (312) is installed on the first upper profiling block (215), and an avoidance hole is provided at the bottom of the pressure head (312) directly facing the first drill (311).
4. A trimming and punching device for assembling an automotive air-conditioning duct according to claim 1, characterized in that: The first punching piece (31) further includes a third cylinder (313) fixedly connected to the frame (1) and a first motor (314) arranged at the output end of the third cylinder (313), and the output end of the first motor (314) is connected to the first drill (311).
5. A trimming and punching device for assembling an automotive air-conditioning duct according to claim 1, characterized in that: The second punching piece (32) includes a support (321) and a slide table cylinder (322) horizontally installed on the support (321), the output end of the slide table cylinder (322) is connected to a fourth cylinder (323), the output end of the fourth cylinder (323) is provided with a second motor (324), and the output end of the second motor (324) is connected to a second drill (325).
6. The trimming and punching device for assembling an automotive air-conditioning duct according to claim 5, characterized in that: The second clamping and trimming piece (22) includes a base (221) fixedly connected to the frame (1), a second trimming piece installed on the base (221), and a second clamping piece installed on the second trimming piece; Wherein, The second trimming member includes a tool plate (222) mounted on the base (221), a second cutter (223) is slidably mounted on the tool plate (222), a fifth cylinder (224) is connected to the end of the second cutter (223), and a blanking groove is formed on the tool plate (222); The second clamping member includes a second upper profiling block (225) and a second lower profiling block (226). The second upper profiling block (225) and the second lower profiling block (226) are abutted against each other and mounted at the front end of the tool plate (222), and a sixth cylinder (227) for driving its up and down movement is connected to the upper end of the second upper profiling block (225).
7. A trimming and punching device for assembling an automotive air-conditioning duct according to claim 6, characterized in that: Avoidance grooves for the operation of the second drill (325) are formed on both the second upper profiling block (225) and the second lower profiling block (226).