Graphite carbon brush forming machine

By designing an auxiliary cover in the graphite carbon brush forming machine to drive the cleaning roller to rotate, the gear transmission system is used to clean the powder on the top of the forming table, the problem of powder on the top of the forming table is solved, and synchronous cleaning and discharge are achieved, reducing production costs and downtime.

CN223115912UActive Publication Date: 2025-07-18CHUZHOU JINGJU IND CO LTD
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Patent Information

Application Number
CN202422363473.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-18
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

During the graphite carbon brush forming process, the residual powder on the top of the molding table will contaminate the product, affect the appearance quality and increase production shutdown and cleaning costs.

Method used

A graphite carbon brush forming machine is designed. During the movement of the powder feeding box, the auxiliary cover drives the cleaning roller to rotate, and uses the gear transmission system to clean the residual powder, and enter the discharge hopper through the filter hole, so as to achieve synchronous cleaning and discharge.

Benefits of technology

It reduces the impact of powder residue on the top of the molding table on the product, reduces the downtime and cleaning costs during the production process, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of graphite carbon brush forming equipment, and particularly discloses a graphite carbon brush forming machine which comprises a machine body and a supporting table arranged in the machine body, and a forming table is arranged at the top of the supporting table. The top of the forming table is slidably connected with a powder feeding box, one side of the forming table is connected with a floatable discharging hopper, the bottom of the discharging hopper is connected with a discharging cover, and a plurality of filtering holes are formed in the discharging hopper and correspond to the discharging cover. One side of the powder feeding box is connected with an auxiliary cover, a cleaning roller is rotatably mounted in the auxiliary cover, one end of the cleaning roller is connected with the auxiliary cover through a connecting shaft, and the auxiliary cover is meshed with a driving bevel gear; according to the powder feeding and discharging device, during moving, the cleaning rollers rotate for cleaning at the same time, powder is cleaned to the discharging hopper, the influence of powder residues on the top of the forming table on follow-up forming parts is reduced, meanwhile, auxiliary cleaning is carried out during powder feeding and discharging, the shutdown cost and the cleaning cost in the production process are reduced, and during discharging of the discharging hopper, the production efficiency is improved. And powder can enter the discharging hopper through the filtering holes, so that follow-up collection and recycling are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite carbon brush forming equipment, in particular to a graphite carbon brush forming machine. Background Technique

[0002] The graphite carbon brush forming machine is a device specifically used for producing graphite carbon brushes. The working principle of the graphite carbon brush forming machine mainly involves steps such as mixing, pressing, and forming of raw materials. The raw materials such as graphite powder are mixed evenly in a certain proportion, and then the mixture is pressed into a carbon brush blank with a specific shape and density through a pressing device. Finally, through further processing and treatment, such as sintering, grinding, etc., a graphite carbon brush product that meets the requirements is finally obtained.

[0003] After the raw materials are mixed, a powder feeding box is required to be sent to the pressing place, which can transport the pre-mixed raw materials such as graphite powder to the forming die regularly and quantitatively. After that, it is pressed into shape. When feeding the powder, the product processed in the previous pressing step will be pushed out. When it is pushed out to the discharging place, there will be residual powder on the forming table or the top of the die. The residual powder may adhere to the just-formed graphite carbon brush product, causing surface contamination of the product and affecting the appearance quality and cleanliness of the product. If the residual powder on the discharging path of the product is cleaned, this will increase the downtime and cleaning cost in the production process, and improvement is needed. In view of the above problems, a graphite carbon brush forming machine is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a graphite carbon brush forming machine to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A graphite carbon brush forming machine, including a machine body and a support table arranged in the machine body, and a forming table is arranged on the top of the support table;

[0007] The powder feeding box is slidably connected to the top of the forming table. One side of the forming table is connected to a floating discharging hopper. The bottom of the discharging hopper is connected to a discharging cover, and a plurality of filter holes are arranged at the position of the discharging cover corresponding to the discharging hopper;

[0008] One side of the powder feeding box is connected to an auxiliary cover. A cleaning roller is rotatably installed in the auxiliary cover. One end of the cleaning roller is connected to a driven bevel gear through a connecting shaft. The auxiliary cover is meshed with a driving bevel gear. A support rod is rotatably connected in the auxiliary cover. The driving bevel gear is installed on the support rod. The bottom of the driving bevel gear is connected to a gear, and a toothed plate meshed with the driving bevel gear is installed on the top of the forming table.

[0009] In an alternative solution: The bottom of the auxiliary cover does not contact the forming table, the cleaning roller contacts the forming table, a fixing plate is installed inside the auxiliary cover, and both ends of the cleaning roller are rotatably connected to the fixing plate.

[0010] In an alternative solution: The top of the auxiliary cover is connected to a mounting plate, and mounting holes are provided on the mounting plate.

[0011] In an alternative solution: The end of the discharge hopper is connected to the forming table through a rotating shaft, the bottom of the end of the discharge hopper close to the forming table is rotatably connected to a spring telescopic rod, and the end of the spring telescopic rod away from the discharge hopper is rotatably connected to a support table.

[0012] In an alternative solution: A wire cutting mechanism and a pressing mechanism are provided on the top of the powder feeding box.

[0013] In an alternative solution: An opening corresponding to the discharge end on one side of the forming table is provided on one side of the machine body, and the discharge hopper is arranged at the opening.

[0014] In an alternative solution: A reciprocating horizontal movement mechanism for driving the powder feeding box to move horizontally back and forth is installed inside the machine body.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] After the graphite carbon brush is processed and formed by the forming machine in the present utility model, the formed part is ejected to the top of the forming table, and the powder feeding box feeds powder. When feeding powder, the auxiliary cover moves with the powder feeding box, and during the movement, the formed part is ejected onto the discharge hopper. At the same time, during the movement, the gear rolls along the toothed plate, the driving bevel gear rotates with the gear, drives the driven bevel gear to rotate, and thus drives the cleaning roller to rotate, cleaning the residual powder on the top of the forming table. During the movement, it rotates and cleans at the same time, cleaning the powder onto the discharge hopper, reducing the influence of the residual powder on the top of the forming table on the subsequent formed parts. At the same time, it assists in cleaning during powder feeding and discharging, reducing the downtime and cleaning costs during the production process. During the discharging of the discharge hopper, the powder can enter the discharge hopper through the filter holes, facilitating subsequent collection and recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of the present utility model.

[0018] Figure 2 It is a partial structural schematic diagram inside the machine body of the present utility model.

[0019] Figure 3 It is a structural schematic diagram of the place where the discharge hopper is arranged in the present utility model.

[0020] Figure 4 It is a structural schematic diagram of the auxiliary cover in the present utility model.

[0021] Figure 5 This is a schematic structural diagram of the bottom of the auxiliary cover in the present utility model.

[0022] In the figure: 10, the machine body; 11, the discharge hopper; 12, the forming table; 13, the support table; 14, the powder feeding box; 15, the auxiliary cover; 16, the wire cutting mechanism; 17, the pressing mechanism; 18, the discharge cover; 19, the spring telescopic rod; 20, the toothed plate; 21, the gear; 22, the driving bevel gear; 23, the support rod; 24, the mounting plate; 25, the fixing plate; 26, the cleaning roller; 27, the driven bevel gear. Specific embodiments

[0023] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1 - 5 , in this embodiment, a graphite carbon brush forming machine includes a machine body 10 and a support table 13 arranged inside the machine body 10, and a forming table 12 is provided on the top of the support table 13;

[0026] The powder feeding box 14 is slidably connected to the top of the forming table 12. One side of the forming table 12 is connected to a floating discharge hopper 11. The bottom of the discharge hopper 11 is connected to a discharge cover 18. A plurality of filter holes are provided at the position of the discharge hopper 11 corresponding to the discharge cover 18;

[0027] One side of the powder feeding box 14 is connected to an auxiliary cover 15. A cleaning roller 26 is rotatably installed inside the auxiliary cover 15. One end of the cleaning roller 26 is connected to a driven bevel gear 27 through a connecting shaft. The auxiliary cover 15 is meshed with a driving bevel gear 22. A support rod 23 is rotatably connected inside the auxiliary cover 15. The driving bevel gear 22 is installed on the support rod 23. The bottom of the driving bevel gear 22 is connected to a gear 21. A toothed plate 20 meshing with the driving bevel gear 22 is installed on the top of the forming table 12;

[0028] In this embodiment, after the molding machine processes and forms the graphite carbon brush, the formed part is ejected to the top of the molding table 12, and the powder feeding box 14 feeds powder. When feeding powder, the auxiliary cover 15 moves along with the powder feeding box 14. During the movement, the formed part is ejected onto the discharge hopper 11. At the same time, during the movement, the gear 21 rolls along the toothed plate 20, the driving bevel gear 22 rotates along with the gear 21, driving the driven bevel gear 27 to rotate, thereby driving the cleaning roller 26 to rotate to clean the residual powder on the top of the molding table 12. During the movement, it rotates and cleans at the same time, cleaning the powder onto the discharge hopper 11. During the discharging of the discharge hopper 11, the powder can enter the discharge cover 18 through the filter holes, which is convenient for subsequent collection and recycling.

[0029] In another embodiment, the bottom of the auxiliary cover 15 does not contact the molding table 12, the cleaning roller 26 contacts the molding table 12, a fixing plate 25 is installed inside the auxiliary cover 15, and both ends of the cleaning roller 26 are rotatably connected to the fixing plate 25;

[0030] When the powder feeding box 14 feeds powder into the molding cavity inside the molding table 12, the auxiliary cover 15 ejects the formed graphite carbon brush part from the previous processing. At the same time, the cleaning roller 26 rotates to clean the top of the molding table 12, and the residual powder during the movement of the graphite carbon brush can be cleaned onto the discharge hopper 11 and removed along with the graphite carbon brush.

[0031] In another embodiment, the top of the auxiliary cover 15 is connected to the mounting plate 24, and mounting holes are provided on the mounting plate 24; bolts or screws corresponding to the mounting holes can be used, and corresponding screw holes are opened on one side of the powder feeding box 14, so that the mounting plate 24 can be fixed at the target position, thereby fixing the auxiliary cover 15 on one side of the powder feeding box 14.

[0032] In another embodiment, the end of the discharge hopper 11 is connected to the molding table 12 through a rotating shaft, the bottom of the end of the discharge hopper 11 close to the molding table 12 is rotatably connected to the spring telescopic rod 19, and the end of the spring telescopic rod 19 away from the discharge hopper 11 is rotatably connected to the support table 13; when the formed graphite carbon brush part moves onto the discharge hopper 11, the setting of the spring telescopic rod 19 enables the discharge hopper 11 to float within a certain range during feeding, which is beneficial to the delivery of the formed graphite carbon brush part and the powder entering the discharge cover 18 through the filter holes, facilitating subsequent discharge, recycling, and reuse.

[0033] In another embodiment, a wire cutting mechanism 16 and a pressing mechanism 17 are provided on the top of the powder feeding box 14; they are mechanisms provided in the existing molding machine, and this application will not elaborate on them too much.

[0034] In another embodiment, an opening corresponding to the discharge end on one side of the molding table 12 is provided on one side of the machine body 10, and the discharge hopper 11 is arranged at the opening; this facilitates the output of the formed graphite carbon brush parts.

[0035] In another embodiment, a reciprocating horizontal motion mechanism for driving the powder feeding box 14 to reciprocate horizontally is installed inside the machine body 10; it is a mechanism provided in an existing molding machine, and is realized, for example, through mechanical transmission or pneumatic, hydraulic and other driving methods, to ensure that the powder can enter the molding cavity evenly and stably. This application will not elaborate too much.

[0036] When the utility model is in use, after the graphite carbon brush is processed and formed by the molding machine, the formed part is ejected to the top of the molding table 12, and the powder feeding box 14 feeds powder. When feeding powder, the auxiliary cover 15 moves along with the powder feeding box 14, and during the movement, the formed part is ejected onto the discharge hopper 11. At the same time, during the movement, the gear 21 rolls along the toothed plate 20, the driving bevel gear 22 rotates along with the gear 21, drives the driven bevel gear 27 to rotate, and thus drives the cleaning roller 26 to rotate to clean the powder remaining on the top of the molding table 12. During the movement, it rotates and cleans at the same time to clean the powder onto the discharge hopper 11. During the discharge of the discharge hopper 11, the powder can enter the discharge cover 18 through the filter holes, which is convenient for subsequent collection and recycling.

[0037] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A graphite carbon brush molding machine, comprising a machine body (10) and a support table (13) arranged inside the machine body (10), and a molding table (12) is provided on the top of the support table (13); It is characterized in that: A powder feeding box (14) is slidably connected to the top of the molding table (12), a floating discharging hopper (11) is connected to one side of the molding table (12), a discharging cover (18) is connected to the bottom of the discharging hopper (11), and a plurality of filter holes are provided at a position corresponding to the discharging cover (18) on the discharging hopper (11); An auxiliary cover (15) is connected to one side of the powder feeding box (14), a cleaning roller (26) is rotatably installed inside the auxiliary cover (15), one end of the cleaning roller (26) is connected to a driven bevel gear (27) through a connecting shaft, the auxiliary cover (15) is meshed with a driving bevel gear (22), a support rod (23) is rotatably connected inside the auxiliary cover (15), the driving bevel gear (22) is installed on the support rod (23), a gear (21) is connected to the bottom of the driving bevel gear (22), and a toothed plate (20) meshing with the driving bevel gear (22) is installed on the top of the molding table (12).

2. The graphite carbon brush forming machine according to claim 1, characterized in that: The bottom of the auxiliary cover (15) does not contact the molding table (12), the cleaning roller (26) contacts the molding table (12), a fixing plate (25) is installed inside the auxiliary cover (15), and both ends of the cleaning roller (26) are rotatably connected to the fixing plate (25).

3. A graphite carbon brush forming machine according to claim 1, characterized in that: The top of the auxiliary cover (15) is connected to a mounting plate (24), and mounting holes are provided on the mounting plate (24).

4. A graphite carbon brush forming machine according to claim 1, characterized in that: The end of the discharging hopper (11) is connected to the molding table (12) through a rotating shaft, the bottom of the discharging hopper (11) near one end of the molding table (12) is rotatably connected to a spring telescopic rod (19), and the end of the spring telescopic rod (19) away from the discharging hopper (11) is rotatably connected to the support table (13).

5. A graphite carbon brush forming machine according to claim 1, characterized in that: A wire cutting mechanism (16) and a pressing mechanism (17) are provided on the top of the powder feeding box (14).

6. The graphite carbon brush forming machine according to claim 1, characterized in that: An opening corresponding to the discharging end on one side of the molding table (12) is provided on one side of the machine body (10), and the discharging hopper (11) is arranged at the opening.

7. A graphite carbon brush molding machine according to claim 1, characterized in that: A reciprocating horizontal motion mechanism for driving the powder feeding box (14) to reciprocate horizontally is installed inside the machine body (10).