Pedal brake structure

By using the peek plastic material integrated brake swing arm and pedal sheet, combined with the reinforcement structure, the problem of heavy brake pedal weight is solved, lightweight and strength and toughness are improved, and the brake light reminder function is also provided.

CN223116330UActive Publication Date: 2025-07-18TAI ZHOU JING CHAO LI MOLD & PLASTIC LTD
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Patent Information

Application Number
CN202422132372.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-18
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing brake pedals are metal structures, which lead to large weight, do not conform to the trend of lightweighting, and are bulky in use.

Method used

The brake swing arm and pedal sheet are formed in an integrated form made of peek plastic material, combined with the reinforcement rib structure, and are injection molded by molding. The brake swing arm cross-section is hook-shaped. Reinforcement ribs are provided on the circumference of the rotating cylinder and the brake light switch pusher limit contact plate side, and the two sides are protruding staggered reinforcement ribs to improve strength and toughness.

Benefits of technology

The brake pedal and pedal plate are lighter as a whole, with good strength and toughness, in line with the trend of lightweighting. At the same time, the brake light switch push rod limit contact pad controls the brake light to light up, reminding the driver.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pedal brake structure, which belongs to the technical field of automobile parts and comprises a brake swing arm and a pedal sheet which are integrally formed by adopting peek plastic materials, one end of the brake swing arm is provided with a rotating cylinder used for being connected with a base, and the pedal sheet is arranged at the other end of the brake swing arm. The brake swing arm is further provided with a driving hole used for being connected with a vacuum booster and a brake lamp switch push rod limiting contact piece, and the driving hole and the brake lamp switch push rod limiting contact piece are both arranged to be far away from the pedal piece. And the strength and the toughness are good, and the pedal brake structure conforms to the lightweight trend.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts, and particularly refers to a structure of a foot brake. Background Art

[0002] During the process of driving a vehicle, the brake pedal is an important component that reflects the driver's driving intention. The traditional brake pedal is formed by metal stamping and consists of a lever mechanism through welding and assembly. The driver steps on the brake pedal, and with the assistance of a booster, the piston in the hydraulic brake cylinder is pushed to build pressure. Under the action of hydraulic pressure, the brake realizes frictional braking at the wheel.

[0003] Under the general trend of carbon neutrality, energy conservation, emission reduction, and lightweight are major trends in vehicle development. However, the brake pedal in the prior art is made of metal structure and formed by metal stamping and welding, resulting in a relatively large weight of the entire brake pedal, being rather bulky to use, and not conforming to the lightweight trend. Content of the Utility Model

[0004] The purpose of the utility model is to provide a foot brake structure with a simple and reasonable structure, the overall weight of the brake pedal and the pedal piece being relatively light, and having good strength and toughness, which conforms to the lightweight trend.

[0005] The purpose of the utility model is achieved as follows:

[0006] A foot brake structure includes a brake swing arm and a pedal piece that are integrally formed of peek plastic material. One end of the brake swing arm is provided with a rotating cylinder for connecting to a base, the pedal piece is arranged at the other end of the brake swing arm, and the brake swing arm is further provided with a driving hole for connecting to a vacuum booster and a limit contact piece for the brake light switch push rod, and both the driving hole and the limit contact piece for the brake light switch push rod are arranged away from the pedal piece.

[0007] In the above foot brake structure, the cross-section of the brake swing arm is in a checkmark-shaped structure.

[0008] In the above foot brake structure, a first reinforcing rib is arranged on the circumferential side of the rotating cylinder.

[0009] In the above foot brake structure, a second reinforcing rib is arranged on the side of the limit contact piece for the brake light switch push rod away from the rotating cylinder.

[0010] In the above foot brake structure, third reinforcing ribs are protrudingly formed on the edges of both side surfaces of the brake swing arm.

[0011] In the above foot brake structure, fourth reinforcing ribs are arranged on both side surfaces of the brake swing arm, and the fourth reinforcing ribs are arranged in a staggered manner.

[0012] In the above-mentioned foot brake structure, the reinforcing rib four is connected to the reinforcing rib three.

[0013] The prominent and beneficial technical effects of the present utility model compared with the prior art are as follows:

[0014] The brake swing arm and the pedal piece of the present utility model are injection molded by a mold and made of PEEK plastic. Specifically, the brake pedal and the pedal piece are relatively light as a whole, and have good strength and toughness, meeting the lightweight trend. At the same time, the designed rotating cylinder is connected to the connecting base. After stepping on the pedal piece, the brake light switch push rod limit contact piece on the brake swing arm will control the brake light to light up, playing a reminder role. Description of the Drawings

[0015] Figure 1 is one of the structural schematic diagrams of the present utility model.

[0016] Figure 2 is the second structural schematic diagram of the present utility model.

[0017] 1 - Brake swing arm; 2 - Pedal piece; 3 - Rotating cylinder; 4 - Driving hole;

[0018] 5 - Brake light switch push rod limit contact piece; 11 - Reinforcing rib three; 12 - Reinforcing rib four; 31 - Reinforcing rib one; 51 - Reinforcing rib two; Detailed Embodiment

[0019] The following further describes the present utility model with specific embodiments in conjunction with the drawings:

[0020] As Figure 1 and Figure 2 shown: A foot brake structure includes a brake swing arm 1 and a pedal piece 2 integrally formed of PEEK plastic material. One end of the brake swing arm 1 is provided with a rotating cylinder 3 for connecting to the base, the pedal piece 2 is arranged at the other end of the brake swing arm 1, and the brake swing arm 1 is further provided with a driving hole 4 for connecting to a vacuum booster and a brake light switch push rod limit contact piece 5. The driving hole 4 and the brake light switch push rod limit contact piece 5 are both arranged far away from the pedal piece 2. Specifically, the brake swing arm and the pedal piece of the present utility model are injection molded by a mold and made of PEEK plastic. Specifically, the brake pedal and the pedal piece are relatively light as a whole, and have good strength and toughness, meeting the lightweight trend.

[0021] In the above-mentioned foot brake structure, the cross-section of the brake swing arm 1 is in a hook-shaped structure. Specifically, this is to facilitate the operator to step on the brake swing arm, and the bent part is arranged far away from the rotating cylinder.

[0022] In the above-mentioned foot brake structure, a reinforcing rib one 31 is arranged on the circumferential side of the rotating cylinder 3. Specifically, this is to improve the strength of the rotating cylinder.

[0023] In the above-mentioned foot brake structure, a second reinforcing rib 51 is provided on the side of the brake light switch push rod limit contact piece 5 away from the rotating cylinder 3. Specifically, this is to improve the strength of the brake light switch push rod limit contact piece.

[0024] In the above-mentioned foot brake structure, third reinforcing ribs 11 are formed by protruding at the edges of both side surfaces of the brake swing arm 1. Specifically, this is to further improve the strength and toughness of the brake swing arm.

[0025] In the above-mentioned foot brake structure, fourth reinforcing ribs 12 are provided on both side surfaces of the brake swing arm 1, and the fourth reinforcing ribs 12 are arranged in an intersecting manner. Specifically, this is to further improve the strength and toughness of the brake swing arm.

[0026] In the above-mentioned foot brake structure, the fourth reinforcing ribs 12 are connected to the third reinforcing ribs 11. Specifically, this is to further improve the strength and toughness of the brake swing arm.

[0027] The above embodiments are only preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.

Claims

1. A structure of a pedal brake, characterized in that: It includes a brake swing arm (1) and a pedal piece (2) integrally formed with peek plastic material. One end of the brake swing arm (1) is provided with a rotating cylinder (3) for connecting to a base. The pedal piece (2) is arranged at the other end of the brake swing arm (1). The brake swing arm (1) is further provided with a driving hole (4) for connecting to a vacuum booster and a brake light switch push rod limit contact piece (5). Both the driving hole (4) and the brake light switch push rod limit contact piece (5) are arranged far away from the pedal piece (2).

2. The structure of the pedal brake according to claim 1, wherein: The cross-section of the brake swing arm (1) is in a fish-hook-shaped structure.

3. The structure of the foot brake according to claim 2, wherein: Reinforcing ribs I (31) are arranged on the circumferential side of the rotating cylinder (3).

4. The structure of the pedal brake according to claim 3, wherein: Reinforcing ribs II (51) are arranged on the side of the brake light switch push rod limit contact piece (5) far away from the rotating cylinder (3).

5. The structure of the pedal brake according to claim 1 or 2 or 3 or 4, characterized in that: Reinforcing ribs III (11) are protrudingly formed at the edges of both side surfaces of the brake swing arm (1).

6. The structure of the pedal brake according to claim 5, characterized in that: Reinforcing ribs IV (12) are arranged on both side surfaces of the brake swing arm (1), and the reinforcing ribs IV (12) are arranged in an intersecting manner.

7. The structure of the pedal brake according to claim 6, wherein: The reinforcing ribs IV (12) are connected to the reinforcing ribs III (11).