Disperse filling equipment
By designing dispersed filling equipment, using components such as bases, storage boxes, dispensing plates and servo cylinders, layered filling in the ice cream barrel is achieved, solving the existing equipment cost and hygiene problems, reducing production costs and improving safety.
Patent Information
- Application Number
- CN202422486998.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing ice cream layered infusion equipment is costly and difficult to meet the needs of small-scale or emerging ice cream manufacturers. At the same time, manual infusion is difficult to ensure hygiene indicators and waste human resources.
Design a dispersed infusion equipment, including a base, storage box, dispensing plate, hydraulic rod, servo cylinder and infusion head. Through the cooperation of servo cylinder and hydraulic rod, layered infusion in the ice cream barrel is achieved, reducing manual participation and ensuring hygiene and safety.
It realizes low-cost, safe and efficient layered infusion of ice cream barrels, reduces production costs, improves the cost-effectiveness of small-scale manufacturers, and ensures the hygiene and safety of infusion equipment.
Smart Images

Figure CN223116678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of perfusion, and particularly relates to a dispersion perfusion device. Background Technique
[0002] The ice cream industry often needs to launch new products to meet the rapidly changing market demands. For example, updating from single-flavor single-layer ice cream to multi-flavor double-layer ice cream, etc., so as to improve the attractiveness of ice cream buckets to users. However, the existing ice cream layer perfusion devices are generally highly automated machines designed for large-scale production, with a relatively high overall cost. This poses a high cost for small-scale or emerging ice cream manufacturers, reducing their risk resistance ability. When manually swinging the perfusion head to pour large buckets of ice cream, it is difficult to ensure the hygiene indicators of the ice cream buckets, and at the same time, it also wastes human resources. Content of the Utility Model
[0003] In order to overcome the defects existing in the prior art, the present utility model provides a dispersion perfusion device to solve the problems raised in the above background technique.
[0004] To achieve the above object, a dispersion perfusion device is provided, including: a base and a dispensing plate. The upper surface of the base is symmetrically connected with storage bins. The side surface of the base is fixedly connected with the dispensing plate. The two ends of the dispensing plate are communicated with the corresponding storage bins through feeding pipes. The lower surface of the base is fixedly connected with a hydraulic rod. The telescopic rod of the hydraulic rod is fixedly connected with a lifting plate. The side surface of the lifting plate is fixedly connected with a weighing assembly. At the same time, flow grooves are symmetrically opened at both ends inside the dispensing plate. The lower surface of the dispensing plate is respectively fixedly connected with a main material box, a feeding box, and a secondary material box. The two sides of the feeding box are symmetrically connected with the main material box and the secondary material box. The inner cavities of the main material box and the secondary material box are respectively communicated with the corresponding flow grooves and the inner cavity of the feeding box. A servo cylinder is fixedly connected to the upper surface of the dispensing plate. The telescopic rod of the servo cylinder is fixedly connected with an adjusting plate. A feeding groove is opened inside the adjusting plate. At the same time, the adjusting plate is slidably connected inside the inner cavity of the feeding box through the servo cylinder. A perfusion head is fixedly connected inside the through hole opened on the lower surface of the feeding box.
[0005] Preferably, the base has a U-shaped structure. Four groups of guide rods are symmetrically connected to the position of the lower surface of the base close to the hydraulic rod. All four groups of guide rods have a cylindrical structure. The lower ends of the four groups of guide rods are fixedly connected to the same supporting plate. At the same time, the supporting plate has a rectangular structure.
[0006] Preferably, the lifting plate has a rectangular structure. Guide holes are correspondingly opened at the four corners of the surface of the lifting plate at positions corresponding to the guide rods. The weighing assembly fixedly connected to the side surface of the lifting plate has a square structure. The lifting plate and the weighing assembly together form a convex-shaped structure.
[0007] Preferably, the dispensing plate has a cuboid structure. The cross-sections of the two groups of flow grooves formed inside the dispensing plate are both L-shaped structures. The positions on the lower surface of the dispensing plate corresponding to the openings of the flow grooves are fixedly connected to the main guide material box and the secondary guide material box respectively. At the same time, the length of the main guide material box is greater than that of the secondary guide material box.
[0008] Preferably, both the main guide material box and the secondary guide material box have a cuboid structure. The bottom of the inner cavities of the main guide material box and the secondary guide material box are fixedly connected with guide plates. The guide plates have a right-angled triangular prism structure. At the same time, one side of the upper surface of the guide plate close to the material injection box slopes downward obliquely.
[0009] Preferably, the material injection box has a cuboid structure. The size of the inner cavity of the material injection box is adapted to that of the adjusting plate. The adjusting plate has a rectangular structure. The two groups of openings on both sides of the inner cavity of the material injection box connecting the main guide material box and the secondary guide material box are not on the same horizontal plane. At the same time, the material injection groove formed inside the adjusting plate has a T-shaped structure. The partition plate fixedly connected to the top of the material injection groove has an isosceles triangle structure. The inclined surfaces on both sides of the partition plate are both arc-shaped structures.
[0010] Preferably, the perfusion head is composed of a perfusion plate and a perfusion pipe. The two ends of the perfusion pipe are fixedly connected to the material injection box and the perfusion plate. The perfusion plate has a circular structure. A plurality of groups of perfusion holes are evenly formed on the lower surface of the perfusion plate. At the same time, the inner cavity of the perfusion plate is communicated with the inner cavity of the material injection box through the perfusion pipe.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the cooperation of the base, the material storage box, the dispensing plate, the main guide material box, the material injection box, the secondary guide material box, the servo electric cylinder and the perfusion head, the overall structure of the perfusion device is simple. It can not only achieve the layered perfusion of different flavors of ice cream inside the ice cream bucket, but also effectively reduce the overall production cost of the perfusion device, reduce the participation of workers, ensure the hygienic safety of ice cream bucket production, save human resources, thereby improving the cost performance of the perfusion device for small-scale or emerging ice cream manufacturers and reducing the input amount of costs. Description of the Drawings
[0012] Figure 1 It is a front view schematic diagram of an embodiment of the present utility model.
[0013] Figure 2 It is a side view schematic diagram of an embodiment of the present utility model.
[0014] Figure 3 It is a top view schematic diagram of an embodiment of the present utility model.
[0015] Figure 4 It is a sectional structure schematic diagram of the dispensing plate and the material injection box of an embodiment of the present utility model.
[0016] In the figure: 1, base; 2, guide rod; 3, lifting plate; 4, weighing assembly; 5, perfusion head; 6, hydraulic rod; 7, material injection box; 8, main material box; 9, dispensing plate; 10, servo electric cylinder; 11, storage tank; 12, guide plate; 13, adjusting plate; 14, partition plate; 15, material injection groove. Detailed implementation manner
[0017] Referring to Figures 1 to 4 As shown, the present utility model provides a dispersion perfusion device, including: a base 1 and a dispensing plate 9. The upper surface of the base 1 is symmetrically connected with storage tanks 11. The side surface of the base 1 is fixedly connected with the dispensing plate 9. The two ends of the dispensing plate 9 are communicated with the corresponding storage tanks 11 through a feeding pipe. The lower surface of the base 1 is fixedly connected with a hydraulic rod 6. The telescopic rod of the hydraulic rod 6 is fixedly connected with a lifting plate 3. The side surface of the lifting plate 3 is fixedly connected with a weighing assembly 4. At the same time, flow grooves are symmetrically opened at both ends inside the dispensing plate 9. The lower surface of the dispensing plate 9 is respectively fixedly connected with a main material box 8, a material injection box 7 and a secondary guide material box. The two sides of the material injection box 7 are symmetrically connected with the main material box 8 and the secondary guide material box. The inner cavities of the main material box 8 and the secondary guide material box are respectively communicated with the corresponding flow grooves and the inner cavity of the material injection box 7. A servo electric cylinder 10 is fixedly connected to the upper surface of the dispensing plate 9. The telescopic rod of the servo electric cylinder 10 is fixedly connected with an adjusting plate 13. A material injection groove 15 is opened inside the adjusting plate 13. At the same time, the adjusting plate 13 is slidably connected inside the inner cavity of the material injection box 7 through the servo electric cylinder 10. A perfusion head 5 is fixedly connected inside the through hole opened on the lower surface of the material injection box 7.
[0018] In this embodiment, an empty ice cream bucket is placed on the surface of the weighing assembly 4, and the servo electric cylinder 10 is first started through the PLC assembly (not shown in the figure), so that the telescopic rod of the servo electric cylinder 10 can periodically drive the adjustment plate 13 to move up and down at a manually set time interval, so that the inner cavity of the main material box 8 and the auxiliary material box can be periodically connected with the injection groove 15 of the adjustment plate 13 respectively, and then the hydraulic rod 6 is started through the PLC assembly, and the telescopic rod of the hydraulic rod 6 drives the ice cream bucket to move up through the lifting plate 3 and the weighing assembly 4, so that the filling head 5 can be embedded in the interior of the ice cream bucket, thereby completing the preparation work of filling the ice cream bucket with ice cream, and then the corresponding feed pumps in the two groups of storage boxes 11 are periodically started respectively through the PLC assembly, and the starting cycle of the feed pump and the movement cycle of the adjustment plate are relatively. The ice cream in the material storage box 11 can first flow into the flow groove opened by the dispensing plate 9, and then flow into the injection groove 15 opened by the adjustment plate 13 through the main material box 8 or the auxiliary material box, and then the ice cream will be evenly poured into the ice cream bucket through the filling head 5. At this time, the PLC component can start the telescopic rod of the hydraulic rod 6 to extend at a low speed, so that the lifting plate 3 and the weighing component 4 can drive the ice cream bucket to move downward at a uniform speed, ensuring that the filling head 5 and the ice cream surface in the ice cream bucket can maintain a suitable distance, and the weighing sensor in the weighing component 4 will transmit the weight data of the ice cream bucket to the PLC component in real time. When the weight data reaches the preset value of the PLC component, the PLC component will turn off the feed pump and the servo electric cylinder 10, so as to ensure that the weight of each group of ice cream buckets is within a suitable range.
[0019] As a preferred embodiment, the base 1 has a U-shaped structure, and four groups of guide rods 2 are symmetrically connected to the lower surface of the base 1 near the hydraulic rod 6, and the four groups of guide rods 2 are all cylindrical structures, and the lower ends of the four groups of guide rods 2 are fixedly connected to the same group of support plates, and the support plates are rectangular structures.
[0020] In this embodiment, if Figure 1 , Figure 2 and Figure 3 The setting of the support plate can help enhance the structural strength between the four groups of guide rods 2, and the setting of the guide rods 2 can help enhance the stability of the lifting plate 3 when it moves.
[0021] As a preferred embodiment, the lifting plate 3 has a rectangular structure, guide holes are provided at the four corners of the surface of the lifting plate 3 corresponding to the positions of the guide rod 2, and the weighing component 4 fixedly connected to the side of the lifting plate 3 has a square structure, and the lifting plate 3 and the weighing component 4 are combined together to form a convex structure.
[0022] In this embodiment, if Figure 1 , Figure 2 and Figure 3, the weighing sensor inside the weighing component 4 can transmit the weight data of the ice cream bucket to the electrically connected PLC component in real time, thereby ensuring that the weight of the ice cream bucket is within a suitable range. At the same time, the setting of the lifting plate 3 enables the ice cream bucket to move downward synchronously with the filling of the filling head 5, ensuring that a suitable filling distance can be reserved between the filling head 5 and the ice cream surface.
[0023] As a preferred embodiment, the dispensing plate 9 is in a cuboid structure. The cross-sections of the two flow grooves opened inside the dispensing plate 9 are both in an L-shaped structure. And the positions on the lower surface of the dispensing plate 9 opposite to the openings of the flow grooves are fixedly connected to the main material guiding box 8 and the auxiliary material guiding box respectively. At the same time, the length of the main material guiding box 8 is greater than the length of the auxiliary material guiding box.
[0024] In this embodiment, as Figure 1 , Figure 2 and Figure 4 , the structural settings of the main material guiding box 8 and the auxiliary material guiding box enable the flow grooves opened in the dispensing plate 9 to inject ice cream of different flavors into the filling box 7 in batches, so that the ice cream can be injected into the filling head 5 through the filling slots 15 opened in the adjusting plate 13.
[0025] As a preferred embodiment, both the main material guiding box 8 and the auxiliary material guiding box are in a cuboid structure. And the bottom of the inner cavity of the main material guiding box 8 and the auxiliary material guiding box is fixedly connected with a guiding plate 12. The guiding plate 12 is in a right-angled triangular prism structure. At the same time, one side of the upper surface of the guiding plate 12 close to the filling box 7 slopes downward obliquely.
[0026] In this embodiment, as Figure 1 and Figure 4 , the setting of the guiding plate 12 can assist in enhancing the fluidity of the ice cream when flowing inside the main material guiding box 8 and the auxiliary material guiding box, ensuring that ice cream of different flavors can be injected into the filling slots 15 opened in the adjusting plate 13 in an orderly manner in batches.
[0027] As a preferred embodiment, the filling box 7 is in a cuboid structure. The size of the inner cavity of the filling box 7 is adapted to that of the adjusting plate 13. The adjusting plate 13 is in a rectangular structure. And the two openings connecting the main material guiding box 8 and the auxiliary material guiding box on both sides of the inner cavity of the filling box 7 are not on the same horizontal plane. At the same time, the filling slot 15 opened inside the adjusting plate 13 is in a T-shaped structure, and the partition plate 14 fixedly connected to the top of the filling slot 15 is in an isosceles triangle structure. The inclined surfaces on both sides of the partition plate 14 are both in an arc-shaped structure.
[0028] In this embodiment, as Figure 1 and Figure 4, The positions of the openings on both sides of the inner cavity of the material injection box 7 are set such that the material injection groove 15 of the adjusting plate 13 can only communicate with one group of openings at the same time and close the other group of openings, so as to ensure that different flavors of ice cream can be uniformly layered and poured inside the ice cream bucket. At the same time, the bottom of the inner cavity of the material injection box 7 is in a frustum shape, so that when the adjusting plate 13 moves down, it can assist in improving the discharging efficiency of the residual ice cream at the bottom of the inner cavity of the material injection box 7 and ensure that the adjusting plate 13 can move down smoothly.
[0029] As a preferred embodiment, the pouring head 5 is composed of a pouring plate and a pouring pipe. The two ends of the pouring pipe are fixedly connected to the material injection box 7 and the pouring plate. The pouring plate is in a circular structure, and a plurality of groups of pouring holes are uniformly opened on the lower surface of the pouring plate. At the same time, the inner cavity of the pouring plate is communicated with the inner cavity of the material injection box 7 through the pouring pipe.
[0030] In this embodiment, as Figure 1 and Figure 3 , the pouring head 5 is arranged in a detachable structure, so that the pouring device can replace different types of pouring heads 5 according to the actual needs of production, thereby ensuring that the pouring device can perform corresponding layered pouring on different types of ice cream buckets and enhancing the flexibility of the pouring device during use.
[0031] Through the cooperation of the dispensing plate 9, the main material box 8, the auxiliary material box, the material injection box 7, the adjusting plate 13 and the servo cylinder 10 of the dispersion pouring device of the present invention, the pouring head 5 in the pouring device can perform layered filling of different flavors of ice cream in the ice cream bucket, reduce the production cost of the pouring device, and improve the safety of ice cream bucket production. At the same time, the material conveying pump, the servo cylinder 10 and the hydraulic rod 6 in the storage tank 11 are respectively electrically connected to the PLC component. The PLC component is a common brand model on the market. Moreover, the parts related to circuits, electronic components and modules in this application are all prior arts, which can be fully realized by those skilled in the art. The content protected by the present invention does not involve improvements to software and methods.
Claims
1. A dispersion perfusion device, comprising: Base (1) and dispensing plate (9), characterized in that: on the upper surface of the base (1), a storage bin (11) is symmetrically connected, on the side of the base (1), a dispensing plate (9) is fixedly connected, and the two ends of the dispensing plate (9) are communicated with the corresponding storage bins (11) through a feeding pipe. On the lower surface of the base (1), a hydraulic rod (6) is fixedly connected, and the telescopic rod of the hydraulic rod (6) is fixedly connected to a lifting plate (3). On the side of the lifting plate (3), a weighing assembly (4) is fixedly connected. At the same time, at both ends inside the dispensing plate (9), flow grooves are symmetrically opened. On the lower surface of the dispensing plate (9), a main material box (8), a feeding box (7) and a secondary material guiding box are respectively fixedly connected. On both sides of the feeding box (7), the main material box (8) and the secondary material guiding box are symmetrically connected. The inner cavities of the main material box (8) and the secondary material guiding box are respectively communicated with the corresponding flow grooves and the inner cavity of the feeding box (7). A servo electric cylinder (10) is fixedly connected to the upper surface of the dispensing plate (9), and the telescopic rod of the servo electric cylinder (10) is fixedly connected to an adjusting plate (13). An injection slot (15) is opened inside the adjusting plate (13). At the same time, the adjusting plate (13) is slidably connected inside the inner cavity of the feeding box (7) through the servo electric cylinder (10). Inside the through-opening opened on the lower surface of the feeding box (7), a perfusion head (5) is fixedly connected.
2. The dispersion perfusion device according to claim 1, characterized in that, The base (1) has a U-shaped structure. At positions on the lower surface of the base (1) close to the hydraulic rod (6), four groups of guide rods (2) are symmetrically connected. All four groups of guide rods (2) have a cylindrical structure, and the lower ends of the four groups of guide rods (2) are fixedly connected to the same support plate. At the same time, the support plate has a rectangular structure.
3. The decentralized perfusion device according to claim 1, characterized in that, The lifting plate (3) has a rectangular structure. At the four corners of the surface of the lifting plate (3), guide holes are correspondingly opened at positions corresponding to the guide rods (2). The weighing assembly (4) fixedly connected to the side of the lifting plate (3) has a square structure. The lifting plate (3) and the weighing assembly (4) together form a convex-shaped structure.
4. A dispersion perfusion device according to claim 1, characterized in that, The dispensing plate (9) has a cuboid structure. The cross-sections of the two flow grooves opened inside the dispensing plate (9) are both L-shaped structures. At positions on the lower surface of the dispensing plate (9) corresponding to the openings of the flow grooves, the main material box (8) and the secondary material guiding box are respectively fixedly connected. At the same time, the length of the main material box (8) is greater than the length of the secondary material guiding box.
5. A dispersion perfusion device according to claim 1, characterized in that, Both the main material box (8) and the secondary material guiding box have a cuboid structure. At the bottom of the inner cavities of the main material box (8) and the secondary material guiding box, a guiding plate (12) is fixedly connected. The guiding plate (12) has a right-angled triangular prism structure. At the same time, on the upper surface of the guiding plate (12), the side close to the feeding box (7) is inclined obliquely downward.
6. The decentralized perfusion device according to claim 1, characterized in that, The feeding box (7) has a cuboid structure. The size of the inner cavity of the feeding box (7) is adapted to that of the adjusting plate (13). The adjusting plate (13) has a rectangular structure. The two openings on both sides of the inner cavity of the feeding box (7) communicating with the main material box (8) and the secondary material guiding box are not on the same horizontal plane. At the same time, the injection slot (15) opened inside the adjusting plate (13) has a T-shaped structure, and the partition plate (14) fixedly connected to the top of the injection slot (15) has an isosceles triangular structure. The inclined surfaces on both sides of the partition plate (14) are both arc-shaped structures.
7. A dispersion perfusion device according to claim 1, characterized in that, The perfusion head (5) is composed of a perfusion plate and perfusion tubes. Both ends of the perfusion tubes are fixedly connected to a material injection box (7) and the perfusion plate. The perfusion plate has a circular structure. A plurality of groups of perfusion holes are evenly formed on the lower surface of the perfusion plate. Meanwhile, the inner cavity of the perfusion plate is communicated with the inner cavity of the material injection box (7) through the perfusion tubes.