Winding device for high-performance fiber yarn-dyed fabric

By introducing scrapers and scrapers into the winding device to remove wrinkles, and fixing the winding roller with quick disassembly components and guide roller structure, the wrinkle problem of high-performance fiber-colored fabrics is solved, and an efficient and flat winding effect is achieved.

CN223117705UActive Publication Date: 2025-07-18ZHEJIANG YAOLIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422399826.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-18
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing high-performance fiber-colored fabric rolling device is prone to produce wrinkles on the edges and corners of the fabric when rolling, resulting in wrinkle marks and affecting the quality of the fabric.

Method used

A winding device including a scraper and a scraper is designed to remove wrinkles by contacting the fabric surface with the scraper and the scraper, and conveniently fix the winding roller through a quick disassembly assembly and guide roller structure, enhancing the tension of the fabric to reduce wrinkles.

Benefits of technology

Effectively remove wrinkles and fleece on the surface of the fabric, improve the winding efficiency and the flatness of the fabric, reduce the generation of wrinkles, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-performance fiber yarn-dyed fabric winding device which comprises a working table, side plates, supporting plates and fixing plates are sequentially arranged on the tops of the two sides of the working table from left to right, a guide roller is rotationally connected between the two sets of side plates, and a scraping block is fixedly installed between the two sets of side plates and located on one side of the guide roller. The surface of one side of each side plate is fixedly connected with a connecting rod, one end of each connecting rod is fixedly connected with a scraping plate, and a winding mechanism used for winding the high-performance fiber yarn-dyed fabric is arranged between the two fixing plates. Fabric penetrates through the bottoms of the scraping plates and the tops of the scraping blocks and the guide rollers, when the fabric is wound, the two sets of scraping plates and the scraping blocks make contact with the surface of the fabric, wrinkles are scraped and removed at the same time, fluff on the surface of the fabric is scraped off from the surface of the fabric while the wrinkles on the surface of the fabric are removed, and the scraped fluff is divided through the scraping plates. Therefore, the fabric is separated from the surface.
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Description

Technical Field

[0001] The utility model relates to the technical field of a winding device for high-performance fiber yarn-dyed fabrics, and particularly to a winding device for high-performance fiber yarn-dyed fabrics. Background Technique

[0002] High-performance fiber yarn-dyed fabrics refer to fabrics made of high-performance fibers and through the yarn-dyeing process. Yarn dyeing is a process method in which yarns or filaments are first dyed and then used for weaving with dyed yarns. This process can make the fabric present rich colors and unique patterns, and the colors are relatively bright and beautiful.

[0003] The Chinese patent with the publication number CN219566968U discloses a fabric winding device, which includes a frame and a winding roller rotatably connected to the frame. The frame is provided with a limiting rod, a limiting mechanism and a clamping mechanism. The limiting mechanism and the limiting rod are located on the opposite inner walls of the frame. One end of the limiting rod is rotatably connected to the frame, and the other end is inserted into the winding roller. The end of the winding roller facing away from the limiting rod is rotatably connected to the limiting mechanism, and the limiting mechanism is connected to the clamping mechanism to form a detachable connection for disassembling and assembling the winding roller. In this application, when the winding roller finishes winding the fabric, the operator only needs to remove the connection between the clamping mechanism and the limiting mechanism and pull the other end of the winding roller out of the limiting rod; this reduces the downtime and greatly improves the production efficiency of the fabric; during the rotation of the winding roller, the limiting rod and the limiting mechanism cooperate with each other to improve the stability of the winding roller.

[0004] The above-mentioned fabric winding device still has some problems in use. When winding, there may be wrinkles at the corners of the fabric. These wrinkles will be wound inside the fabric roll during winding, and under the winding pressure, there will be wrinkle marks left on the surface of the fabric. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a winding device for high-performance fiber yarn-dyed fabrics to solve the problem that when winding, there may be wrinkles at the corners of the fabric, and these wrinkles will be wound inside the fabric roll as mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A winding device for high-performance fiber yarn-dyed fabrics includes a workbench. On the top of both sides of the workbench, there are side plates, support plates and fixing plates in sequence from left to right. A guide roller is rotatably connected between the two side plates. A scraping block is fixedly installed between the two side plates and on one side of the guide roller. One surface of each side of the two side plates is fixedly connected with a connecting rod, and one end of each of the two connecting rods is fixedly connected with a scraping plate. A winding mechanism for winding the high-performance fiber yarn-dyed fabric is arranged between the two fixing plates;

[0008] The coiling mechanism includes a connecting disk rotatably connected to the opposite surfaces of the two fixing plates. A driving motor is fixedly installed on the surface of one of the fixing plates, and the output shaft of the driving motor penetrates through the fixing plate and is fixedly connected to the surface of the corresponding fixing plate. A coiling roller is connected between the two connecting disks through a quick-release component.

[0009] Preferably, the quick-release component includes clamping blocks fixedly installed at both ends of the coiling roller. Corresponding clamping grooves are formed on the opposite surfaces of the two connecting disks. Sliding grooves are formed on the inner walls of one sides of the two clamping grooves. A limiting plate is slidably connected to the inner cavity of the sliding groove. A limiting groove corresponding to the limiting plate is formed on the surface of the clamping block. A spring is arranged between the limiting plate and the inner wall of one side of the sliding groove, and the two ends of the spring are respectively fixedly connected to one side of the limiting plate and the inner wall surface of one side of the sliding groove.

[0010] Preferably, a pull rod is fixedly connected to one side surface of the limiting plate. A limiting block is fixedly installed on the surface of the connecting disk. One end of the pull rod penetrates through the sliding groove and the limiting block and extends to the outside of the limiting block. A first bolt is threadedly connected to the top of the limiting block, and two fixing holes are formed on the surface of the pull rod.

[0011] Preferably, limiting holes are formed on the surfaces of the two support plates. A guiding roller is rotatably connected to the inner cavities of the two limiting holes. The roller shafts on both sides of the guiding roller penetrate through the limiting holes and are rotatably connected to guiding rods. A connecting plate is fixedly connected to the tops of the two guiding rods. A fixing block is fixedly installed between the two support plates and above the limiting holes. A hand-tightening bolt is threadedly connected to the surface of the connecting plate, and one end of the hand-tightening bolt threadedly penetrates through the connecting plate and is rotatably connected to the top surface of the fixing block.

[0012] Preferably, bearings are fixedly connected to the bottoms of the two guiding rods, and the roller shafts on both sides of the guiding roller are respectively inserted into the inner rings of the corresponding bearings.

[0013] Preferably, limiting rings are slidably connected to the surfaces of the two guiding rods, and the two limiting rings are respectively fixedly connected to the surfaces of the corresponding support plates.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. The utility model uses a scraper and a scraper block to allow the fabric to pass through the bottom of the scraper and the top of the scraper block and the guide roller. When the fabric is rolled up, the two groups of scrapers and the scraper block contact the surface of the fabric and simultaneously scrape and remove the wrinkles, thereby preventing the wrinkles from being wound around the inside of the fabric roll during rolling up. The wrinkles on the surface of the fabric are removed and the fluff on the surface of the fabric is scraped off from the surface of the fabric. The scraped fluff is diverted by the scraper and flows to both sides respectively, thereby leaving the surface of the fabric.

[0016] 2. The utility model sets a quick-release assembly, and the clamping blocks on both sides of the winding roller are aligned with the inner cavity of the clamping groove and inserted into the inner cavity of the clamping groove. Under the influence of the inertial potential energy of the clamping block, the limit plate is retracted into the inner cavity of the sliding groove until the bottom of the clamping block contacts the inner cavity of the clamping groove. The limit plate is pushed by the elastic potential energy of the spring and inserted into the inner cavity of the limit groove on the surface of the clamping block, thereby fixing the winding roller. This is very convenient and quick, and is convenient for the staff to fix the winding roller, which greatly improves the work efficiency.

[0017] 3. The utility model arranges the guide roller, the hand-tightening bolt and the guide rod. The hand-tightening bolt is rotated to move the connecting plate downward. The guide rod is used for transmission so that the guide roller moves downward along the limiting hole, contacts the surface of the fabric, and lifts the fabric downward, thereby increasing the tension of the fabric, tightening the fabric, and further reducing the possibility of wrinkles. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of a winding device for high-performance fiber yarn-dyed fabrics of the utility model;

[0019] Figure 2 It is a structural schematic diagram of another perspective of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the connection disk of the utility model;

[0021] Figure 4 It is a schematic cross-sectional structural diagram of the connection disk of the utility model.

[0022] In the figure: 100, workbench; 101, drive motor; 102, fixed plate; 103, support plate; 104, side plate; 105, guide roller; 200, connecting plate; 201, clamping block; 202, winding roller; 204, limiting groove; 205, limiting plate; 206, clamping groove; 300, hand-tightening bolt; 301, connecting plate; 302, limiting hole; 303, guide roller; 304, bearing; 305, guide rod; 306, limiting ring; 307, fixed block; 400, scraping block; 401, scraping plate; 402, connecting rod; 500, sliding groove; 501, first bolt; 502, limiting block; 503, pull rod; 504, fixing hole; 505, spring. Detailed implementation manners

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-4 , this embodiment provides a winding device for a high-performance fiber yarn-dyed fabric, including a workbench 100. On the top of both sides of the workbench 100, there are side plates 104, support plates 103, and fixed plates 102 in sequence from left to right. A guide roller 105 is rotatably connected between the two side plates 104. A scraping block 400 is fixedly installed between the two side plates 104 and on one side of the guide roller 105. Connecting rods 402 are fixedly connected to the surfaces of one sides of the two side plates 104. Scraping plates 401 are fixedly connected to one ends of the two connecting rods 402. It is worth noting that the two scraping plates 401 are arranged in an "A" shape. A winding mechanism for winding the high-performance fiber yarn-dyed fabric is arranged between the two fixed plates 102;

[0025] Among them, the rewinding mechanism includes a connecting disk 200 rotatably connected to the opposite surfaces of two groups of fixing plates 102. A driving motor 101 is fixedly installed on the surface of one side of the fixing plate 102. The output shaft of the driving motor 101 penetrates through the fixing plate 102 and is fixedly connected to the surface of the corresponding side fixing plate 102. A rewinding roller 202 is connected between the two groups of connecting disks 200 through a quick-release component. Through the arrangement of the scraping plate 401 and the scraping block 400, the fabric passes through the bottom of the scraping plate 401 and the top of the scraping block 400 and the guide roller 105. When the fabric is rewound, the two groups of scraping plates 401 and the scraping block 400 contact the surface of the fabric, and at the same time, the wrinkles are scraped and removed, so as to prevent the wrinkles from being wound inside the fabric roll during rewinding, remove the wrinkles on the surface of the fabric and scrape the fluff on the surface of the fabric from the surface of the fabric, and the scraped fluff is shunted by the scraping plate and flows to both sides respectively, so as to separate from the surface of the fabric.

[0026] Further, the quick-release component includes clamping blocks 201 fixedly installed at both ends of the rewinding roller 202. Corresponding clamping grooves 206 are formed on the opposite surfaces of the two groups of connecting disks 200. Sliding grooves 500 are formed on the inner walls of one side of the two groups of clamping grooves 206. A limiting plate 205 is slidably connected to the inner cavity of the sliding groove 500. A limiting groove 204 corresponding to the limiting plate 205 is formed on the surface of the clamping block 201. A spring 505 is arranged between the limiting plate 205 and the inner wall of one side of the sliding groove 500. The two ends of the spring 505 are respectively fixedly connected to one side of the limiting plate 205 and the inner wall surface of one side of the sliding groove 500. Through the arrangement of the quick-release component, the clamping blocks 201 on both sides of the rewinding roller 202 are aligned with the inner cavity of the clamping groove 206 and inserted into the inner cavity of the clamping groove 206. Under the influence of the inertial potential energy of the clamping block 201, the limiting plate 205 is retracted into the inner cavity of the sliding groove 500 until the bottom of the clamping block 201 contacts the inner cavity of the clamping groove 206. The limiting plate 205 is inserted into the inner cavity of the limiting groove 204 on the surface of the clamping block 201 under the push of the elastic potential energy of the spring 505, so as to fix the rewinding roller 202, which is very convenient and fast, facilitating the staff to fix the rewinding roller 202 and greatly improving the work efficiency.

[0027] Furthermore, a pull rod 503 is fixedly connected to the surface of one side of the limit plate 205, and a limit block 502 is fixedly installed on the surface of the connecting disk 200. One end of the pull rod 503 passes through the sliding groove 500 and the limit block 502 and extends to the outside of the limit block 502. The top of the limit block 502 is threadedly connected with a first bolt 501, and two groups of fixing holes 504 are opened on the surface of the pull rod 503. Through the setting of the first bolt 501 and the two groups of fixing holes 504, the screw of the first bolt 501 is inserted into the inner cavity of one group of fixing holes 504 as needed, and the limit plate 205 is fixed through the pull rod 503, so as to facilitate the staff to take out the winding roller 202, or further fix the winding roller 202, thereby improving the fixing effect of the winding roller 202.

[0028] Preferably, the surfaces of the two groups of support plates 103 are provided with limiting holes 302, the inner cavities of the two groups of limiting holes 302 are rotatably connected with guide rollers 303, the roller shafts on both sides of the guide rollers 303 pass through the limiting holes 302 and are rotatably connected with guide rods 305, the tops of the two groups of guide rods 305 are fixedly connected with a group of connecting plates 301, and a fixing block 307 is fixedly installed between the two groups of support plates 103 and above the limiting holes 302, and the surface of the connecting plate 301 is threadedly connected with a hand-tightening bolt 300, and the hand-tightening bolt 300 One end of the thread penetrates the connecting plate 301 and is rotatably connected to the top surface of the fixing block 307. Through the arrangement of the guide roller 303, the hand-tightening bolt 300 and the guide rod 305, the hand-tightening bolt 300 is rotated to move the connecting plate 301 downward. The guide rod 305 transmits the transmission, so that the guide roller 303 moves downward along the limiting hole 302, contacts the surface of the fabric, and lifts the fabric downward, thereby increasing the tension of the fabric, tightening the fabric, and further reducing the possibility of wrinkles.

[0029] It is worth mentioning that the bottoms of the two groups of guide rods 305 are fixedly connected with bearings 304, and the roller shafts on both sides of the guide roller 303 are respectively inserted into the inner rings of the corresponding side bearings 304, and the surfaces of the two groups of guide rods 305 are slidably connected with limit rings 306, and the two groups of limit rings 306 are respectively fixedly connected to the surfaces of the corresponding side support plates 103. Through the setting of the bearings 304 and the limit rings 306, the movement trajectory of the guide rod 305 is limited to prevent the guide roller 303 from being offset to the left and right, and the bearings 304 further increase the connection strength between the guide rod 305 and the guide roller 303 without affecting the smoothness of the rotation of the guide roller 303.

[0030] Among them, high-performance fiber yarn-dyed fabrics, including:

[0031] (1) The fabric body is woven by warp and weft threads. The warp threads are high-performance fibers, including but not limited to carbon fiber, aramid fiber, ultra-high molecular weight polyethylene fiber, etc.; the weft threads are conventional fibers, and different colors can be selected according to design requirements for matching to form rich colors and three-dimensional senses.

[0032] (2) Metal wires are arranged at intervals in the warp direction of the fabric body and are embedded in the fabric according to a preset arrangement method (such as one metal wire is spaced every three warp threads). The selection of metal wires should consider their conductivity and corrosion resistance to ensure the anti-static and anti-radiation effects of the fabric.

[0033] (3) Through special process treatment, the metal wires are tightly combined with high-performance fibers and conventional fibers to form a stable fabric structure. At the same time, ensure that the fabric has good anti-static and anti-radiation properties while maintaining softness and comfort.

[0034] The beneficial effects are as follows:

[0035] Beneficial effects:

[0036] (1) Superior performance: Combining the excellent characteristics of high-performance fibers, the fabric has properties such as high strength, high modulus, and high temperature resistance.

[0037] (2) Rich colors: Through the matching of weft thread colors, a rich and colorful visual effect is formed to meet personalized needs.

[0038] (3) Anti-static and anti-radiation: The embedding of metal wires significantly improves the anti-static and anti-radiation properties of the fabric, making it suitable for a variety of special environments.

[0039] (4) Comfortable and durable: The fabric is soft and comfortable, washable and wearable, suitable for daily wear and home use.

[0040] Working principle:

[0041] First, take out the winding roller 202. The clamping blocks 201 on both sides of the winding roller 202 are aligned with the inner cavity of the clamping groove 206 and inserted into the inner cavity of the clamping groove 206. When inserting the clamping block 201 into the inner cavity of the clamping groove 206, the clamping block 201 first contacts the limiting plate 205. And under the influence of the inertial potential energy of the clamping block 201, the limiting plate 205 retracts into the inner cavity of the sliding groove 500 until the bottom of the clamping block 201 contacts the inner cavity of the clamping groove 206. The limiting plate 205 is inserted into the inner cavity of the limiting groove 204 on the surface of the clamping block 201 under the push of the elastic potential energy of the spring 505, so as to fix the winding roller 202. Subsequently, turn the first bolt 501 downward so that the screw rod of the first bolt 501 is inserted into the inner cavity of the fixing hole 504 to further limit the limiting plate 205. At this time, pass the fabric through from the bottom of the scraping plate 401 and the top of the scraping block 400 and the guide roller 105, and then pass through from the bottom of the guide roller 303 and wind it on the surface of the winding roller 202. At this time, turn the hand-tightening bolt 300 to move the connecting plate 301 downward. Driven by the guide rod 305, the guide roller 303 moves downward along the limiting hole 302, so as to contact the surface of the fabric and lift the fabric upward, thereby increasing the tension of the fabric. Subsequently, start the driving motor 101. The driving motor 101 drives the winding roller 202 to rotate to wind the fabric. When the winding roller 202 finishes winding, stop the driving motor 101, loosen the first bolt 501, and pull the two groups of pull rods 503 outward in sequence. While pulling the pull rod 503, drive the limiting plate 205 to move to one side and retract into the inner cavity of the sliding groove 500, so as to release the restriction on the winding roller 202. Subsequently, turn the first bolt 501 downward so that the screw rod of the first bolt 501 is inserted into the inner cavity of another group of fixing holes 504 to fix the limiting plate 205. At this time, just take off the winding roller 202 that has completed winding.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coiling device for a high-performance fiber yarn-dyed fabric, characterized in that, It includes a workbench (100). On the top of both sides of the workbench (100), there are side plates (104), support plates (103), and fixed plates (102) in sequence from left to right. A guide roller (105) is rotatably connected between the two groups of side plates (104). A scraping block (400) is fixedly installed between the two groups of side plates (104) and on one side of the guide roller (105). Connecting rods (402) are fixedly connected to the surfaces of one side of the two groups of side plates (104). Scrapers (401) are fixedly connected to one ends of the two groups of connecting rods (402). A winding mechanism for winding a high-performance fiber yarn-dyed fabric is arranged between the two groups of fixed plates (102). The winding mechanism includes a connecting disk (200) rotatably connected to the opposite surfaces of the two groups of fixed plates (102). A driving motor (101) is fixedly installed on the surface of one of the fixed plates (102). The output shaft of the driving motor (101) penetrates through the fixed plate (102) and is fixedly connected to the surface of the corresponding fixed plate (102). A winding roller (202) is connected between the two groups of connecting disks (200) through a quick-release component.

2. The rewinding device for a high-performance fiber yarn-dyed fabric according to claim 1, characterized in that; The quick-release component includes clamping blocks (201) fixedly installed at both ends of the winding roller (202). Clamping grooves (206) corresponding to the clamping blocks (201) are respectively formed on the opposite surfaces of the two groups of connecting disks (200). Sliding grooves (500) are formed on the inner walls of one side of the two groups of clamping grooves (206). A limiting plate (205) is slidably connected to the inner cavity of the sliding groove (500). A limiting groove (204) corresponding to the limiting plate (205) is formed on the surface of the clamping block (201). A spring (505) is arranged between the limiting plate (205) and the inner wall of one side of the sliding groove (500). The two ends of the spring (505) are respectively fixedly connected to one side of the limiting plate (205) and the inner wall surface of one side of the sliding groove (500).

3. The coiling device for a high-performance fiber yarn-dyed fabric according to claim 2, characterized in that: A pull rod (503) is fixedly connected to the surface of one side of the limiting plate (205). A limiting block (502) is fixedly installed on the surface of the connecting disk (200). One end of the pull rod (503) penetrates through the sliding groove (500) and the limiting block (502) and extends to the outside of the limiting block (502). A first bolt (501) is threadedly connected to the top of the limiting block (502). Two fixing holes (504) are formed on the surface of the pull rod (503).

4. The rewinding device for a high-performance fiber yarn-dyed fabric according to claim 3, characterized in that: Limiting holes (302) are formed in the surfaces of the two groups of the support plates (103). A guide roller (303) is rotatably connected in the inner cavities of the two groups of the limiting holes (302). The roller shafts on both sides of the guide roller (303) penetrate through the limiting holes (302) and are rotatably connected with guide rods (305). A connecting plate (301) is fixedly connected to the tops of the two groups of the guide rods (305). A fixing block (307) is fixedly installed between the two groups of the support plates (103) and above the limiting holes (302). A hand-tightening bolt (300) is threadedly connected to the surface of the connecting plate (301). One end of the hand-tightening bolt (300) threadedly penetrates through the connecting plate (301) and is rotatably connected to the top surface of the fixing block (307).

5. The coiling device for a high-performance fiber yarn-dyed fabric according to claim 4, characterized in that: Bearings (304) are fixedly connected to the bottoms of the two groups of the guide rods (305). The roller shafts on both sides of the guide roller (303) are respectively inserted into the inner rings of the corresponding bearings (304).

6. The winding device for a high-performance fiber yarn-dyed fabric according to claim 5, characterized in that: Limiting rings (306) are slidably connected to the surfaces of the two groups of the guide rods (305). The two groups of the limiting rings (306) are respectively fixedly connected to the surfaces of the corresponding support plates (103).

Citation Information

Patent Citations

  • Fabric winding device

    CN219566968U