Intelligent raising machine

Abstract

An intelligent raising machine comprises an assembling frame body, a raising area and a control area are arranged in the assembling frame body, and a yarn outlet cylinder, a yarn guide assembly, a raising roller and a yarn collecting cylinder are assembled in the raising area. A yarn collecting motor for driving the yarn collecting barrel to rotate is arranged in the control area, and yarn of the yarn outlet barrel is wound around the yarn guide assembly and finally wound by the yarn collecting barrel. The yarn guide assembly comprises a first guide rod and a second guide rod, lifting seats are assembled at the two ends of the first guide rod and the two ends of the second guide rod, and the lifting seats are assembled on the assembly frame body through sliding rails and driven by lifting cylinders to ascend and descend. The fuzzing roller corresponds to the yarn between the first guide rod and the second guide rod, the yarn is pressed on the fuzzing roller through the lifting yarn guide assembly to be subjected to fuzzing processing or the yarn is separated from the fuzzing roller, and the design can enable the yarn to achieve complex customized fuzzing effects such as spaced distribution of fuzzing sections and non-fuzzing sections. And the diversity and efficiency of operation are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of textile raising equipment, and particularly relates to an intelligent raising machine. Background Art

[0002] In the textile industry, the raising process is an important link to improve the hand feeling, aesthetics and functionality of fabrics. It forms a layer of short and dense fluff on the surface of yarns through physical or chemical means, so that the fabrics woven from the yarns can achieve the purposes of softness, warmth or decoration. Traditionally, this process mostly relies on mechanical raising machines, such as sanding machines, iron brush raising machines, etc. They make the fibers on the surface of the yarns stand up to form fluff through mechanical forces. With the increasing market demand for personalized and differentiated textiles, especially for those design requirements that need to show different textures or patterns on the same piece of fabric, the traditional raising technology gradually shows its limitations.

[0003] Most of the existing raising devices are simply designed and have single functions. They are mainly aimed at large-area unified raising treatment and lack sufficient flexibility to meet the requirements of complex and highly customized suede pattern designs. These devices usually can only perform full-width raising processing, that is, uniformly perform raising treatment in the entire fabric width or length direction, and cannot achieve precise control and flexible conversion between raising and non-raising areas. For example, when creating specific pattern effects, such as stripes, plaids or more complex geometric and natural patterns, the existing technologies are powerless. This not only limits the creative expression of designers, but also hinders the development of textile diversity and innovation, and affects the competitiveness of products in the high-end market and personalized customization market. Summary of the Utility Model

[0004] In order to solve the above technical problems, the utility model is solved by the following technical solutions.

[0005] An intelligent raising machine includes an assembly frame body. A raising area and a control area are arranged inside the assembly frame body. A yarn outlet cylinder, a yarn guiding assembly, a raising roller and a yarn winding cylinder are assembled in the raising area. A winding motor for driving the yarn winding cylinder to rotate is arranged in the control area. The yarn of the yarn outlet cylinder winds through the yarn guiding assembly and is finally wound by the yarn winding cylinder. The yarn guiding assembly includes a first guide rod and a second guide rod. Lifting seats are assembled at both ends of the first guide rod and the second guide rod. The lifting seats are assembled on the assembly frame body through slide rails and are driven to lift by lifting cylinders. The raising roller corresponds to the yarn between the first guide rod and the second guide rod. By lifting the yarn guiding assembly, the yarn can be pressed on the raising roller for raising processing or the yarn can be separated from the raising roller. This design can enable the yarn to achieve complex customized raising effects such as the interval distribution of raising sections and non-raising sections, increasing the diversity and efficiency of operations.

[0006] Preferably, the yarn guiding assembly further includes a third guide rod, and the yarn of the yarn outlet cylinder winds around the third guide rod, the first guide rod and the second guide rod; when observed from the top view direction, the third guide rod is closer to the yarn outlet cylinder than the first guide rod. This design helps to guide the yarn into the raising process more smoothly, reduces the phenomenon of yarn disorder or knotting during the initial stage, especially during the lifting process, and improves the smoothness of yarn guiding and processing stability.

[0007] Preferably, a first connecting plate is arranged on the first guide rod, and a second connecting plate is arranged on the second guide rod. Both the first connecting plate and the second connecting plate are fixedly assembled with the yarn guiding base through fasteners. This design facilitates the operator to flexibly replace guide rods with different specifications or functions according to actual production requirements, and this flexible design significantly improves the adaptability of the equipment and the flexibility of processing.

[0008] Preferably, an adjustment groove is arranged on the lifting seat, and the adjustment groove is used for the assembly and adjustment of the first connecting plate and the second connecting plate. The operator can adjust the position of the guide rod, and this flexible design significantly improves the adaptability of the equipment and the flexibility of processing.

[0009] Preferably, yarn guiding grooves are arranged on the first guide rod, the second guide rod and the third guide rod, and the yarn is located in the yarn guiding grooves during winding. This design can ensure that the yarn can stably stay in these yarn guiding grooves during the winding process, improves the smoothness and consistency of yarn guiding, reduces the friction and entanglement of the yarn during movement, thus effectively avoiding the problems of yarn breakage or wear, and improving the quality and appearance integrity of the finished product.

[0010] Preferably, the number of the yarn take-up cylinders is at least 2, and the number of the yarn outlet cylinders corresponds to that of the yarn take-up cylinders. Transmission flanges are arranged at both ends of the yarn take-up cylinders, and a transmission shaft is further assembled in the raising area. The transmission shaft is driven by a take-up motor, and the transmission shaft is tangent to and abuts against the transmission flanges. The transmission shaft drives the yarn take-up cylinders to rotate through friction. When the operator replaces the yarn take-up cylinders, it will not affect other yarn take-up cylinders, ensuring the independence and uninterrupted operation of other spinning cylinders.

[0011] Preferably, a raising motor is arranged in the control area, and the raising motor drives the raising roller to rotate. The raising motor is a servo motor. The cooperation between the raising motor and the take-up motor can ensure the uniform distribution of force and the consistency of the plush effect during the raising process, and guarantee the processing effect of raising. Even complex and changeable textile patterns can be presented delicately.

[0012] Compared with the prior art, the utility model has the following beneficial effects: it can realize the flexible conversion between the raising section and the non-raising section, support complex and highly customized suede pattern designs, greatly broaden the diversified manufacturing ability of products, and significantly improve the efficiency of production operations. Description of the Drawings

[0013] Figure 1 It is a three-dimensional schematic diagram of an intelligent raising machine.

[0014] Figure 2 It is Figure 1 a partial enlarged view of the position A in

[0015] Figure 3 It is a schematic diagram of the structure of the intelligent raising machine when the yarn and the raising roller are disengaged from contact.

[0016] Figure 4 It is a schematic diagram of the structure of the intelligent raising machine when the yarn and the raising roller are in contact.

[0017] The following is the description of the marks in the attached drawings of the specification:

[0018] 100, assembly frame; 110, yarn outlet cylinder; 120, raising roller; 130, yarn take-up cylinder; 131, transmission flange; 140, transmission shaft;

[0019] 200, yarn guiding assembly; 210, first guide rod; 211, first connecting plate; 220, second guide rod; 221, second connecting plate; 230, third guide rod; 240, lifting seat; 241, adjusting groove; 250, fastener; 260, yarn guiding groove. Specific embodiments

[0020] The present utility model will be further described in detail below in conjunction with the attached drawings and specific embodiments.

[0021] In the following embodiments, the same or similar reference numerals represent the same or similar components or components with the same or similar functions throughout. The embodiments described below with reference to the attached drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0022] In the description of the present utility model, it should be understood that the terms: center, longitudinal, transverse, length, width, thickness, upper, lower, front, rear, left, right, vertical, horizontal, top, bottom, inner, outer, clockwise, counterclockwise, etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the attached drawings, and are only for the convenience of describing the present utility model and simplifying the description, and therefore should not be construed as a limitation to the present utility model. In addition, the terms: first, second, etc. are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. In the description of the present utility model, unless otherwise clearly specified and limited, the terms: installation, connection, connection, etc. should be understood in a broad sense, and those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific circumstances.

[0023] Referring to Figures 1 to 4, an intelligent raising machine, including an assembly frame 100. There is a raising area and a control area inside the assembly frame 100. Inside the raising area, a yarn outlet cylinder 110, a yarn guiding assembly 200, a raising roller 120 and a yarn winding cylinder 130 are assembled. Inside the control area, there is a winding motor for driving the rotation of the yarn winding cylinder 130. The yarn of the yarn outlet cylinder 110 is wound around the yarn guiding assembly 200 and finally wound by the yarn winding cylinder 130. The yarn guiding assembly 200 includes a first guide rod 210 and a second guide rod 220. Lifting seats 240 are assembled at both ends of the first guide rod 210 and the second guide rod 220. The lifting seats 240 are assembled on the assembly frame 100 through slide rails and driven to lift by lifting cylinders. The raising roller 120 corresponds to the yarn between the first guide rod 210 and the second guide rod 220. By lifting the yarn guiding assembly 200, the yarn is pressed on the raising roller 120 for raising processing or the yarn is separated from contact with the raising roller 120. This design can enable the yarn to achieve complex customized raising effects such as the interval distribution of raising sections and non-raising sections, increasing the diversity and efficiency of operations.

[0024] To further improve the raising processing effect, a raising motor is arranged inside the control area. The raising motor drives the rotation of the raising roller 120, and the raising motor is a servo motor. The cooperation of the raising motor and the winding motor can ensure the uniform distribution of force and the consistency of the plush effect during the raising process, and ensure the processing effect of raising. Even complex and changeable textile patterns can be presented delicately.

[0025] Furthermore, the yarn guiding assembly 200 further includes a third guide rod 230. The yarn of the yarn outlet cylinder 110 is wound around the third guide rod 230, the first guide rod 210 and the second guide rod 220. Viewed from the top-down direction, the third guide rod 230 is closer to the yarn outlet cylinder 110 than the first guide rod 210. This design helps to guide the yarn into the raising processing flow more smoothly, reduces the phenomenon of yarn disorder or knotting, especially during the lifting period in the initial stage, and improves the smoothness of yarn guiding and processing stability.

[0026] In the present utility model, a first connecting plate 211 is arranged on the first guide rod 210, and a second connecting plate 221 is arranged on the second guide rod 220. Both the first connecting plate 211 and the second connecting plate 221 are fixedly assembled with the yarn guiding seat through fasteners 250. This design facilitates the operator to flexibly replace different specifications or functions of guide rods according to actual production requirements. This flexible design significantly improves the adaptability of the equipment and the flexibility of processing. An adjustment groove 241 is arranged on the lifting seat 240, and the adjustment groove 241 is used for the assembly and adjustment of the first connecting plate 211 and the second connecting plate 221. The operator can adjust the position of the guide rod, and this flexible design significantly improves the adaptability of the equipment and the flexibility of processing.

[0027] Further, yarn guide grooves 260 are provided on the first guide rod 210, the second guide rod 220, and the third guide rod 230, and the yarn is wound within the yarn guide grooves 260 when being wound. This design can ensure that the yarn can stably stay within these yarn guide grooves 260 during the winding process, improving the smoothness and consistency of yarn guiding, reducing the friction and entanglement of the yarn during movement, thus effectively avoiding problems such as yarn breakage or wear, and enhancing the quality and appearance integrity of the finished product.

[0028] Further, the number of the yarn take-up cylinders 130 is at least 2, and the number of the yarn supply cylinders 110 corresponds to that of the yarn take-up cylinders 130. Transmission flanges 131 are provided at both ends of the yarn take-up cylinder 130. A transmission shaft 140 is further assembled within the raising area. The transmission shaft 140 is driven by a take-up motor, and the transmission shaft 140 is in tangential contact with the transmission flange 131. The transmission shaft 140 drives the yarn take-up cylinder 130 to rotate through friction. When an operator replaces the yarn take-up cylinder 130, it will not affect other yarn take-up cylinders 130, ensuring the independence and uninterrupted operation of other spinning cylinders.

[0029] In order to further improve the working efficiency and yarn processing quality, the present utility model can also integrate intelligent sensing technology. By connecting sensors to the first guide rod 210, the second guide rod 220, and the third guide rod 230, parameters such as yarn tension, speed, and the pressure of the raising roller 120 can be monitored in real time. These data are fed back to the control system to dynamically adjust the position and pressure of the third guide rod 230, so as to achieve the optimal raising effect while maintaining the physical properties of the yarn. This intelligent control strategy can not only reduce the frequency of manual intervention and the operation error rate, but also ensure the high stability and repeatability of the production process.

[0030] The protection scope of the present utility model includes but is not limited to the above embodiments. The protection scope of the present utility model is subject to the claims. Any substitutions, deformations, and improvements that are easily conceivable by those skilled in the art to this technology fall within the protection scope of the present utility model.

Claims

1. An intelligent raising machine, comprising an assembly frame body (100), wherein a raising area and a control area are arranged inside the assembly frame body (100), and a yarn outlet cylinder (110), a yarn guiding assembly (200), a raising roller (120) and a yarn winding cylinder (130) are assembled in the raising area; a winding motor for driving the yarn winding cylinder (130) to rotate is arranged in the control area, and the yarn of the yarn outlet cylinder (110) winds through the yarn guiding assembly (200) and is finally wound by the yarn winding cylinder (130), and is characterized in that, The yarn guiding assembly (200) includes a first guide rod (210) and a second guide rod (220). Lifting seats (240) are assembled at both ends of the first guide rod (210) and the second guide rod (220). The lifting seats (240) are assembled on the assembly frame body (100) through slide rails and are driven to lift by a lifting cylinder; The raising roller (120) corresponds to the yarn between the first guide rod (210) and the second guide rod (220). The yarn guiding assembly (200) is lifted to press the yarn against the raising roller (120) for raising processing or to separate the yarn from the raising roller (120).

2. The intelligent raising machine according to claim 1, characterized in that, The yarn guiding assembly (200) further includes a third guide rod (230). The yarn of the yarn outlet cylinder (110) winds around the third guide rod (230), the first guide rod (210) and the second guide rod (220); when observed from the top view direction, the third guide rod (230) is closer to the yarn outlet cylinder (110) than the first guide rod (210).

3. An intelligent raising machine according to claim 1, characterized in that, A first connecting plate (211) is arranged on the first guide rod (210), and a second connecting plate (221) is arranged on the second guide rod (220). Both the first connecting plate (211) and the second connecting plate (221) are fixedly assembled with the yarn guiding seat through fasteners (250).

4. The intelligent raising machine according to claim 3, characterized in that, An adjusting groove (241) is arranged on the lifting seat (240), and the adjusting groove (241) is used for the assembly and adjustment of the first connecting plate (211) and the second connecting plate (221).

5. An intelligent raising machine according to claim 1, characterized in that, Yarn guiding grooves (260) are arranged on the first guide rod (210), the second guide rod (220) and the third guide rod (230). When the yarn is wound, it is located in the yarn guiding grooves (260).

6. The intelligent raising machine according to claim 1, characterized in that, The number of the yarn take-up cylinders (130) is at least two, and the number of the yarn outlet cylinders (110) corresponds to that of the yarn take-up cylinders (130); transmission flanges (131) are arranged at both ends of the yarn take-up cylinders (130). A transmission shaft (140) is further assembled in the raising area. The transmission shaft (140) is driven by a take-up motor, and the transmission shaft (140) is tangentially abutted against the transmission flanges (131).

7. An intelligent raising machine according to claim 1, characterized in that, A raising motor is arranged in the control area. The raising motor drives the raising roller (120) to rotate, and the raising motor is a servo motor.

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