Insulating pipe sleeve with corrosion-resistant structure

By introducing a combined design of insulating shell, corrosion-proof outer layer, inner layer, seal ring and support structure into the insulating pipe sleeve, the problem of corrosion resistance and insulation performance of insulating pipe sleeve is solved, achieving higher corrosion-proof and insulation effects and preventing line breakage.

CN223123688UActive Publication Date: 2025-07-18CHANGZHOU JUHAO ELECTRIC CO LTD
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Patent Information

Application Number
CN202422837091.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-07-18
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing insulating tube sleeves have problems with material aging and physical properties in corrosion-resistant insulation, especially in ultraviolet, high temperature and humid environments.

Method used

The combined structure of an insulating shell, anti-corrosion outer layer, anti-corrosion inner layer, sealing ring, limit ring, support spring and upper connector is adopted. The overall corrosion resistance of the insulating tube sleeve is improved through insulation treatment and corrosion protection design, and water and humid air are prevented from entering. The support spring and upper connector are used for tension limitation to prevent line breakage.

Benefits of technology

The overall insulation and corrosion-proof effect of the insulated pipe sleeve is achieved, preventing the line from breaking due to insufficient toughness during the stretching process, and improving the corrosion resistance and service life of the insulated pipe sleeve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an insulating pipe sleeve with a corrosion-resistant structure, which comprises connecting pipe sleeves and fastening nuts, the number of the connecting pipe sleeves is two, the inner side of each connecting pipe sleeve is provided with a set of fixing flanges used for being fixedly connected with an insulating shell, and the inner sides of the two sets of fixing flanges are provided with a set of insulating shell. Compared with the prior art, the pipe sleeve has the following beneficial effects that the whole pipe sleeve is insulated by using the insulating shell, the anti-corrosion effect of the insulating shell is improved by using the anti-corrosion outer layer, and the anti-corrosion effects of the inner side and the outer side of the insulating shell are improved by using the anti-corrosion inner layer; the sealing ring and the limiting ring are used for preventing external water and humid air from entering the insulating shell, the supporting spring and the upper connector are used for limiting the tension degree of a line in the pipe sleeve, and therefore the situation that the line is broken due to insufficient toughness in the stretching process is prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of corrosion-resistant insulating pipe sleeves, and relates to an insulating pipe sleeve with a corrosion-resistant structure. Background Technique

[0002] The disadvantages of existing insulating pipe sleeves in terms of corrosion resistance and insulation are mainly reflected in material aging and decline in physical properties. The reasons for these disadvantages are usually related to the chemical composition of the material itself and the harshness of the use environment. For example, when some polymer materials used in insulating pipe sleeves are exposed to ultraviolet rays, high temperatures, humidity, or chemical substances for a long time, molecular chain breakage, cross-linking, or oxidation reactions will occur, resulting in material performance degradation.

[0003] Conventional countermeasures include using materials with stronger corrosion resistance, increasing the thickness of the pipe sleeve, coating a protective layer, or using a protective coating, etc. Although these methods can improve the corrosion resistance of the insulating pipe sleeve to a certain extent, they also have some drawbacks. For example, using more corrosion-resistant materials may lead to a significant increase in cost, and not all corrosion-resistant materials have good insulation performance. Therefore, there is an urgent need for an insulating pipe sleeve with a corrosion-resistant structure to solve the above problems. Content of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an insulating pipe sleeve with a corrosion-resistant structure to solve the problems raised in the above background technique.

[0005] The utility model is realized through the following technical solutions: An insulating pipe sleeve with a corrosion-resistant structure, comprising: a connecting pipe sleeve and a fastening nut. There are two groups of the connecting pipe sleeves, and a set of fixed flanges for connecting and fixing with the insulating shell are arranged inside each group of the connecting pipe sleeves;

[0006] A set of insulating shells are arranged inside the two groups of the fixed flanges. The insulating shell includes an outer insulator and a waterproof layer. A number of groups of outer insulators are distributed on the outer side of the insulating shell. The outer insulators are made of ceramic materials;

[0007] A set of outer insulation coatings for surface insulation treatment of the insulating shell are arranged inside the number of groups of the outer insulators. The outer insulation coatings are a kind of polyurethane paint. A corrosion prevention outer layer for preventing corrosion phenomena is arranged inside the outer insulation coatings. A first isolation layer for protecting the insulation outer layer from being punctured by external forces is arranged inside the corrosion prevention outer layer. The overall insulation of the pipe sleeve can be achieved by using the insulating shell, and at the same time, the corrosion prevention effect of the insulating shell can be improved by using the corrosion prevention outer layer.

[0008] As a preferred embodiment, an insulating outer layer for providing insulation effect to the inside and outside of the insulating housing is provided on the inner side of the first partition layer, and a waterproof layer for improving the waterproof effect of the insulating housing is provided on the inner side of the insulating outer layer.

[0009] As a preferred embodiment, an insulating inner layer for providing insulation effect to the inside of the insulating housing is provided on the inner side of the waterproof layer, a corrosion-proof inner layer for protecting its inner side is provided on the inner side of the insulating inner layer, and an inner fitting layer for fitting the internal wire pipes is provided on the inner side of the corrosion-proof inner layer. Both the corrosion-proof inner layer and the corrosion-proof outer layer are a kind of glass fiber reinforced plastic, and the corrosion-proof effect of the inside and outside of the insulating housing can be improved by using the corrosion-proof inner layer.

[0010] As a preferred embodiment, the insulating inner layer and the insulating outer layer have the same specifications and are both made of a natural resin material. A second partition layer is provided between the insulating inner layer and the corrosion-proof inner layer, and the corrosion-proof inner layer and the corrosion-proof outer layer have the same specifications.

[0011] As a preferred embodiment, a socket for connecting and fixing with the fixed flange hole is provided on the inner side of the connecting pipe sleeve, a sealing ring for sealing and fitting with the inner fitting layer is provided at the rear side of the socket, and a limiting ring for limiting the position of the sealing ring is provided on both the upper and lower sides of the sealing ring. The external water body and humid air can be prevented from entering the inside of the insulating housing by using the sealing ring and the limiting ring.

[0012] As a preferred embodiment, several inner support frames for supporting the inner pipe sleeve are provided inside the socket. There are three groups of the inner support frames, and an inner pipe sleeve for limiting the position of the internal circuit is provided at the central position inside the three groups of the inner support frames.

[0013] As a preferred embodiment, a support spring for adjusting the tension of the internal circuit is provided at the lower ends of the three groups of the inner support frames, an upper connecting head for clamping the outside of the internal circuit is provided at the lower end of the support spring, the internal circuit passes through the inside of the upper connecting head, and its position inside the upper connecting head is locked by a fastening nut. There are two sets of the inner pipe sleeve, the support spring, the three groups of the inner support frames, the upper connecting head and the fastening nut, and they are all distributed inside the two connecting pipe sleeves. The tension of the circuit inside the pipe sleeve can be limited by using the support spring and the upper connecting head, so as to prevent the circuit from lacking toughness and causing fracture during the stretching process.

[0014] After adopting the above technical solution, the beneficial effects of the present utility model are as follows: The overall sleeve is insulated by using an insulating housing. At the same time, the corrosion resistance of the insulating housing is improved by using an anti-corrosion outer layer, and the corrosion resistance of the inner and outer sides of the insulating housing is improved by using an anti-corrosion inner layer. The use of a sealing ring and a limiting ring prevents external water and humid air from entering the interior of the insulating housing. The use of a support spring and an upper connector limits the tension of the wires inside the sleeve, thereby preventing the wires from lacking toughness during stretching and resulting in breakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0016] Figure 1 It is a right front oblique top view structural schematic diagram of an insulating sleeve with a corrosion-resistant structure of the present utility model;

[0017] Figure 2 It is a left-side flipped top view structural schematic diagram of an insert seat and a sealing ring in an insulating sleeve with a corrosion-resistant structure of the present utility model;

[0018] Figure 3 It is a front-side sectional view structural schematic diagram of the inner wall of an insulating housing in an insulating sleeve with a corrosion-resistant structure of the present utility model;

[0019] In the figure: 100 - connecting sleeve, 110 - fixed flange, 120 - insulating housing, 130 - insert seat, 140 - limiting ring, 150 - sealing ring, 160 - inner support frame, 170 - inner sleeve, 180 - support spring, 190 - upper connector, 200 - fastening nut;

[0020] 12a - outer insulator, 12b - outer insulation coating, 12c - anti-corrosion outer layer, 12d - insulation outer layer, 12e - insulation inner layer, 12f - anti-corrosion inner layer, 12g - waterproof layer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0022] Please refer to Figures 1-3 Figures 1-3 , an insulating pipe sleeve with a corrosion-resistant structure, comprising: a connecting pipe sleeve 100, an insulating outer shell 120, a support spring 180, an upper connecting head 190, and a fastening nut 200. There are two groups of connecting pipe sleeves 100, and each group of connecting pipe sleeves 100 is provided with a group of fixing flanges 110 for connecting and fixing with the insulating outer shell 120 inside;

[0023] Inside the two groups of fixing flanges 110, there is a group of insulating outer shells 120. The insulating outer shell 120 includes an outer insulator 12a, an outer insulating coating 12b, an anti-corrosion outer layer 12c, an insulating outer layer 12d, and a waterproof layer 12g. A number of groups of outer insulators 12a are distributed on the outside of the insulating outer shell 120, and the outer insulators 12a are made of ceramic materials;

[0024] Inside a number of groups of outer insulators 12a, there is a group of outer insulating coatings 12b for surface insulation treatment of the insulating outer shell 120. The outer insulating coating 12b is a kind of polyurethane paint. Inside the outer insulating coating 12b, there is a group of anti-corrosion outer layers 12c for preventing corrosion. Inside the anti-corrosion outer layer 12c, there is a first partition layer for protecting the insulating outer layer 12d from being punctured by external forces. The overall insulation treatment of the pipe sleeve can be carried out by using the insulating outer shell 120, and at the same time, the anti-corrosion effect of the insulating outer shell 120 can be improved by using the anti-corrosion outer layer 12c.

[0025] Inside the first partition layer, there is an insulating outer layer 12d for providing insulation effect to the outside of the inside of the insulating outer shell 120. Inside the insulating outer layer 12d, there is a group of waterproof layers 12g for improving the waterproof effect of the insulating outer shell 120.

[0026] Inside the waterproof layer 12g, there is a group of insulating inner layers 12e for providing insulation effect to the inside of the inside of the insulating outer shell 120. Inside the insulating inner layer 12e, there is a group of anti-corrosion inner layers 12f for protecting the inside thereof. Inside the anti-corrosion inner layer 12f, there is a group of inner fitting layers for fitting the internal wire pipes. Both the anti-corrosion inner layer 12f and the anti-corrosion outer layer 12c are a kind of glass fiber reinforced plastic, and the anti-corrosion effect of the inside and outside of the insulating outer shell 120 can be improved by using the anti-corrosion inner layer 12f.

[0027] The insulating inner layer 12e and the insulating outer layer 12d have the same specifications and are both made of a natural resin material. There is a second partition layer between the insulating inner layer 12e and the anti-corrosion inner layer 12f. The anti-corrosion inner layer 12f and the anti-corrosion outer layer 12c have the same specifications.

[0028] Inside the connecting pipe sleeve 100, there is a set of sockets 130 for connecting and fixing with the holes of the fixed flange 110. At the rear side of the sockets 130, there is a set of sealing rings 150 for sealingly fitting with the inner fitting layer. On both the upper and lower sides of the sealing rings 150, there is a set of limiting rings 140 for limiting the position of the sealing rings 150, which can prevent external water bodies and humid air from entering the inside of the insulating housing 120 by using the sealing rings 150 and the limiting rings 140.

[0029] Inside the sockets 130, there are several sets of inner support frames 160 for supporting the inner pipe sleeve 170. There are three sets of inner support frames 160, and at the central position inside the three sets of inner support frames 160, there is a set of inner pipe sleeves 170 for limiting the position of the internal lines.

[0030] At the lower ends of the three sets of inner support frames 160, there is a set of support springs 180 for providing tension adjustment for the internal lines. At the lower end of the support springs 180, there is a set of upper connectors 190 for clamping the outside of the internal lines. The internal lines pass through the inside of the upper connectors 190, and their positions inside the upper connectors 190 are locked by fastening nuts 200. The inner pipe sleeves 170, the support springs 180, the three sets of inner support frames 160, the upper connectors 190, and the fastening nuts 200 are all provided in two sets and are all distributed inside the two connecting pipe sleeves 100. The tension of the lines inside the pipe sleeves can be limited by using the support springs 180 and the upper connectors 190, thereby preventing the lines from being insufficient in toughness and causing breakage during the stretching process.

[0031] Please refer to Figures 1-3 , as the first embodiment of the present utility model: Firstly, when the staff needs to install the internal lines with the pipe sleeve of the present utility model, first pass the internal lines through the inside of the right connecting pipe sleeve 100, the inside of the insulating housing 120, and the inside of the left connecting pipe sleeve 100 in sequence. At the same time, the internal lines pass through the inside of the upper connectors 190 and the inner pipe sleeves 170 inside the right connecting pipe sleeve 100 and the left connecting pipe sleeve 100 respectively. Then, connect and fix the right connecting pipe sleeve 100 and the left connecting pipe sleeve 100 to the right side and the left side of the insulating housing 120 respectively. Its fixed flange 110 can improve the connection effect. During use, the overall pipe sleeve is insulated by using the insulating housing 120. At the same time, the anti-corrosion effect of the insulating housing 120 is improved by using the anti-corrosion outer layer 12c. And because there is a set of inner fitting layers for fitting the internal wire pipes on the inner side of the anti-corrosion inner layer 12f, both the anti-corrosion inner layer 12f and the anti-corrosion outer layer 12c are a kind of glass fiber reinforced plastic, and the anti-corrosion effect of the inner and outer sides of the insulating housing 120 can be improved by using the anti-corrosion inner layer 12f, thereby preventing the insulating housing 120 and the internal lines from being corroded due to the use environment.

[0032] Please refer toFigures 1-3 , as the second embodiment of the present utility model: Based on the description in the above embodiment, further, since the internal circuit penetrates through the upper connector 190 inside the right connecting sleeve 100 and the left connecting sleeve 100 and the inside of the inner sleeve 170 respectively, and the inner sleeve 170 and the upper connector 190 are restricted by the support spring 180. After the fastening nut 200 fixes the internal circuit, the support spring 180 and the upper connector 190 are used to limit the tension of the circuit inside the sleeve. When the internal circuit is stretched, the two support springs 180 can provide slow release for the stretching directions on the left and right sides, and prevent the internal circuit from breaking due to insufficient toughness.

[0033] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An insulating pipe sleeve with a corrosion-resistant structure, comprising: A connecting pipe sleeve (100), an insulating housing (120), a support spring (180), an upper connector (190), and a fastening nut (200), characterized in that: there are two groups of the connecting pipe sleeves (100), and a set of fixing flanges (110) for connecting and fixing with the insulating housing (120) are arranged inside each group of the connecting pipe sleeves (100); A set of insulating housings (120) are arranged inside the two groups of the fixing flanges (110). The insulating housing (120) includes an outer insulator (12a), an anti-corrosion outer layer (12c), an insulating outer layer (12d), and a waterproof layer (12g). A number of groups of outer insulators (12a) are distributed on the outer side of the insulating housing (120), and the outer insulators (12a) are made of ceramic materials; A set of outer insulating coatings (12b) for surface insulation treatment of the insulating housing (120) are arranged inside a number of groups of the outer insulators (12a). The outer insulating coating (12b) is a kind of polyurethane paint. A set of anti-corrosion outer layers (12c) for preventing external force penetration are arranged inside the outer insulating coating (12b). A first partition layer for protecting the insulating outer layer (12d) from external force puncture is arranged inside the anti-corrosion outer layer (12c).

2. The insulating pipe sleeve with a corrosion-resistant structure according to claim 1, characterized in that: A set of insulating outer layers (12d) for providing insulation effect to the inside and outside of the insulating housing (120) are arranged inside the first partition layer. A set of waterproof layers (12g) for improving the waterproof effect of the insulating housing (120) are arranged inside the insulating outer layer (12d).

3. The insulating pipe sleeve with a corrosion-resistant structure according to claim 2, characterized in that: A set of insulating inner layers (12e) for providing insulation effect to the inside of the insulating housing (120) are arranged inside the waterproof layer (12g). A set of anti-corrosion inner layers (12f) for protecting the inside thereof are arranged inside the insulating inner layer (12e). A set of inner fitting layers for fitting the internal wire pipe are arranged inside the anti-corrosion inner layer (12f).

4. The insulating pipe sleeve with a corrosion-resistant structure according to claim 3, wherein: The insulating inner layer (12e) and the insulating outer layer (12d) have the same specifications and are both made of a natural resin material. A second partition layer is arranged between the insulating inner layer (12e) and the anti-corrosion inner layer (12f). The anti-corrosion inner layer (12f) and the anti-corrosion outer layer (12c) have the same specifications.

5. An insulating pipe sleeve with a corrosion-resistant structure according to claim 1, characterized in that: A set of sockets (130) for connecting and fixing with the holes of the fixing flanges (110) are arranged inside the connecting pipe sleeve (100). A set of sealing rings (150) for sealing and fitting with the inner fitting layer are arranged at the rear side of the socket (130). A set of limiting rings (140) for limiting the position of the sealing ring (150) are arranged on both the upper and lower sides of the sealing ring (150).

6. The insulating pipe sleeve with a corrosion-resistant structure according to claim 5, characterized in that: A number of groups of inner support frames (160) for supporting the inner pipe sleeve (170) are arranged inside the socket (130). There are three groups of the inner support frames (160), and a set of inner pipe sleeves (170) for limiting the position of the internal circuit are arranged at the central position inside the three groups of the inner support frames (160).

7. The insulating pipe sleeve with a corrosion-resistant structure according to claim 6, characterized in that: At the lower ends of the three groups of the inner support frames (160), there is a group of support springs (180) for adjusting the tension of the internal circuit. At the lower ends of the support springs (180), there is a group of upper connectors (190) for clamping the outer side of the internal circuit. The internal circuit passes through the inside of the upper connector (190), and its position inside the upper connector (190) is locked by a fastening nut (200). There are two sets of its inner pipe sleeve (170), support spring (180), three groups of inner support frames (160), upper connector (190) and fastening nut (200), and they are all distributed inside the two sets of connecting pipe sleeves (100).