Equipment for automatically assembling flat battery

Abstract

The utility model discloses equipment for automatically assembling a flat battery. The equipment comprises a machine table, a shell conveying mechanism, a shell fixing mechanism, a battery feeding mechanism, a battery taking mechanism, a rolling part and a detection mechanism, the shell conveying mechanism comprises a feeding conveying assembly and a discharging conveying assembly, the feeding conveying assembly and the discharging conveying assembly are both arranged on the machine table, the feeding conveying assembly is used for conveying shells not assembled with batteries, and the discharging conveying assembly is used for conveying shells assembled with batteries; the shell fixing mechanism is arranged on the machine table, located on a conveying rail of the feeding conveying assembly and used for fixing a shell. The battery feeding mechanism is arranged in the machine table and used for conveying batteries. The battery taking mechanism is arranged on the machine table and used for sucking the battery conveyed by the battery feeding mechanism and assembling the battery on the shell fixed by the shell fixing mechanism. The rolling component comprises a carrying mechanism and a rolling mechanism, and the carrying mechanism is arranged on the machine table and used for carrying a shell assembled with a battery to the rolling mechanism and carrying the shell on the rolling mechanism to the discharging conveying assembly; the rolling mechanism is used for rolling the battery; the detection mechanism comprises a first industrial camera and a second industrial camera; the first industrial camera is arranged on the machine table and is used for photographing and positioning the shell on the shell fixing mechanism; the second industrial camera is arranged on the battery feeding mechanism and used for detecting whether the battery on the shell is assembled in place or not. According to the equipment for automatically assembling the panel battery, provided by the utility model, the automatic assembly of the battery and the panel computer shell can be realized, the assembly efficiency is high, the manpower burden is greatly reduced, and the popularization and the use are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of automation, in particular to a device for automatically assembling flat batteries. Background Art

[0002] In the battery assembly process of a tablet computer, the battery is generally installed in the housing by bonding. After bonding, in order to ensure the bonding effect, it is also necessary to apply pressure to the battery and the housing. In the prior art, both bonding the battery in the housing and applying pressure to the battery are completed manually. In this way, the workload of workers is large, the production efficiency is not high, and at the same time, the high labor cost will also have a certain impact on the economic benefits of the enterprise. Summary of the Utility Model

[0003] The utility model aims to solve at least one of the technical problems in the related art to some extent. For this purpose, the purpose of the utility model is to provide a device for automatically assembling flat batteries.

[0004] To achieve the above object, according to an embodiment of the utility model, a device for automatically assembling flat batteries includes:

[0005] A machine platform;

[0006] A housing transmission mechanism, which includes a loading transmission component and an unloading transmission component. Both the loading transmission component and the unloading transmission component are arranged on the machine platform. Among them, the loading transmission component is used to transmit the housing without assembled battery, and the unloading transmission component is used to transmit the housing with assembled battery;

[0007] A housing fixing mechanism, which is arranged on the machine platform and located on the transmission track of the loading transmission component, and is used to fix the housing;

[0008] A battery loading mechanism, which is arranged in the machine platform and is used to transmit the battery;

[0009] A battery picking mechanism, which is arranged on the machine platform and is used to suck the battery transmitted by the battery loading mechanism and assemble the battery on the housing fixed by the housing fixing mechanism;

[0010] A rolling component, which includes a handling mechanism and a rolling mechanism. The handling mechanism is arranged on the machine platform and is used to carry the housing with assembled battery to the rolling mechanism and carry the housing on the rolling mechanism to the unloading transmission component; the rolling mechanism is used to roll the battery;

[0011] The inspection mechanism, the inspection mechanism includes a first industrial camera and a second industrial camera; the first industrial camera is arranged on the machine table for photographing and positioning the housing on the housing fixing mechanism; the second industrial camera is arranged on the battery feeding mechanism for detecting whether the battery on the housing is assembled in place.

[0012] According to the device for automatic assembly of flat batteries provided by the present invention, automatic assembly of the battery and the tablet computer housing can be realized, the assembly efficiency is high, and the labor burden is greatly reduced, which is beneficial to popularization and use.

[0013] In addition, the device for automatic assembly of flat batteries according to the above embodiment of the present invention may further have the following additional technical features:

[0014] According to an embodiment of the present invention, the feeding and conveying assembly includes a mounting seat and a conveyor belt;

[0015] The mounting seats are oppositely arranged on the machine table;

[0016] The conveyor belt is arranged on the two mounting seats for conveying the housing without assembled battery in the X-axis direction.

[0017] According to an embodiment of the present invention, the housing fixing mechanism includes a lifting seat, a support plate, a first clamping member and a second clamping member;

[0018] The support plate is arranged on the lifting seat for supporting the housing;

[0019] The lifting seat is arranged on the machine table and located between the two mounting seats for driving the support plate to rise so as to lift the housing from the conveyor belt;

[0020] The first clamping member and the second clamping member are both arranged on the lifting seat and are respectively located on both sides of the support plate for clamping and fixing the housing on the support plate.

[0021] According to an embodiment of the present invention, the battery feeding mechanism includes a feeding rack, a driving seat and a lifting table;

[0022] A plurality of feeding racks are arranged, and the plurality of feeding racks are arranged adjacent to the lifting table for placing multi-layer trays and sequentially conveying the trays to the lifting table;

[0023] The driving seat is arranged inside the machine table and located at the bottom of the plurality of feeding racks for driving the plurality of feeding racks to move in the X-axis direction;

[0024] The lifting table is used for sequentially pushing the trays to a preset height.

[0025] According to an embodiment of the present utility model, the battery picking mechanism includes a gantry, an XYZ three-axis drive assembly, and a battery suction assembly;

[0026] The gantry is disposed on the machine table;

[0027] The XYZ three-axis drive assembly is disposed on the gantry and is connected to the battery suction assembly for driving the battery suction assembly to move in the X-axis, Y-axis, and Z-axis directions;

[0028] The battery suction assembly is used for sucking the batteries in the tray one by one and assembling them on the housing after the tray moves to a preset height.

[0029] According to an embodiment of the present utility model, the battery feeding mechanism further includes a tray collection assembly, and the tray collection assembly includes a tray handling member and a tray rack;

[0030] The tray rack is disposed on the feeding rack;

[0031] The tray handling member is disposed on the gantry for sucking the empty trays on the lifting table and transporting the empty trays to the tray rack.

[0032] According to an embodiment of the present utility model, the handling mechanism includes a mounting frame, a YZ-axis drive assembly, and a housing handling assembly;

[0033] The mounting frame is disposed on the machine table;

[0034] The YZ-axis drive assembly is disposed on the mounting frame and is connected to the handling assembly for clamping the housing with the assembled battery on the support plate and transporting the housing to the rolling mechanism and transporting the rolled housing and battery on the rolling mechanism to the blanking transmission assembly.

[0035] According to an embodiment of the present utility model, the rolling mechanism includes a positioning assembly, a frame body, an XZ-axis drive assembly, and a rolling member;

[0036] The positioning assembly is disposed on the machine table for positioning and fixing the housing transported by the housing handling assembly;

[0037] The frame body is disposed on the machine table and is located above the positioning assembly;

[0038] The XZ-axis drive assembly is disposed on the frame body and is connected to the rolling member for driving the rolling member to move in the X-axis and Z-axis directions;

[0039] The rolling member is used for rolling the housing and battery on the positioning assembly.

[0040] According to an embodiment of the present utility model, the positioning assembly includes an X-axis linear module and a positioning table;

[0041] The positioning table is used for clamping and fixing the housing;

[0042] The X-axis linear module is connected to the positioning table and is used to drive the positioning table to switch between the loading position and the rolling position along the X-axis direction;

[0043] When the X-axis linear module drives the positioning table to move to the loading position, the positioning table is located below the housing handling assembly;

[0044] When the X-axis linear module drives the positioning table to move to the rolling position, the positioning table is located below the rolling member.

[0045] According to an embodiment of the present utility model, the unloading transmission assembly includes a good product transmission member and a defective product transmission member. The good product transmission member and the defective product transmission member are arranged adjacent to the handling mechanism and are used to transmit good products and defective products respectively.

[0046] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without creative efforts.

[0048] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0049] Figure 2 is a schematic structural diagram of an embodiment of the present utility model;

[0050] Figure 3 is a schematic structural diagram of an embodiment of the present utility model;

[0051] Figure 4 is an exploded structural diagram of an embodiment of the present utility model;

[0052] Figure 5 is a schematic structural diagram of the housing transmission mechanism in an embodiment of the present utility model;

[0053] Figure 6 is a schematic structural diagram of the housing fixing mechanism in an embodiment of the present utility model;

[0054] Figure 7 It is a schematic structural diagram of the battery loading mechanism in the embodiment of the present utility model;

[0055] Figure 8 It is a schematic structural diagram of the battery picking mechanism in the embodiment of the present utility model;

[0056] Figure 9 It is a schematic structural diagram of the handling mechanism in the embodiment of the present utility model;

[0057] Figure 10 It is a schematic structural diagram of the rolling mechanism in the embodiment of the present utility model.

[0058] Reference numerals:

[0059] Machine table 10;

[0060] Shell transmission mechanism 20;

[0061] Loading transmission component 21;

[0062] Mounting seat 211;

[0063] Conveyor belt 212;

[0064] Unloading transmission component 22;

[0065] Shell fixing mechanism 30;

[0066] Lifting seat 31;

[0067] Support plate 32;

[0068] First clamping member 33;

[0069] Second clamping member 34;

[0070] Battery loading mechanism 40;

[0071] Loading rack 41;

[0072] Drive seat 42;

[0073] Lifting platform 43;

[0074] Tray collection component 44;

[0075] Tray rack 441;

[0076] Battery picking mechanism 50;

[0077] Gantry 51;

[0078] XYZ three-axis drive component 52;

[0079] Battery suction component 53;

[0080] Rolling component 60;

[0081] Handling mechanism 61;

[0082] Mounting bracket 611;

[0083] YZ-axis drive assembly 612;

[0084] Shell handling component 613;

[0085] Rolling mechanism 62;

[0086] Positioning component 621;

[0087] X-axis linear module 6211;

[0088] Positioning table 6212;

[0089] Frame 622;

[0090] XZ-axis drive assembly 623;

[0091] Rolling part 624;

[0092] Detection mechanism 70;

[0093] First industrial camera 71;

[0094] Second industrial camera 72.

[0095] The realization, functional features and advantages of the present utility model will be further described in conjunction with the embodiments with reference to the accompanying drawings. Specific embodiments

[0096] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0097] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0098] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality of" means two or more unless otherwise specifically defined.

[0099] In the present utility model, unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0100] In the present utility model, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely means that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely means that the horizontal height of the first feature is lower than that of the second feature.

[0101] The device for automatic assembly of flat batteries according to the embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0102] Refer to Figures 1 to 10As shown in the figure, the device for automatic assembly of flat batteries according to an embodiment of the present invention includes a machine table 10, a housing transmission mechanism 20, a housing fixing mechanism 30, a battery feeding mechanism 40, a battery picking mechanism 50, a rolling component 60 and a detection mechanism 70.

[0103] A machine cover is provided on the machine table 10, which can cover the outside of the above-mentioned mechanisms, thereby protecting the above-mentioned structure and preventing sundries from entering the inner wall of the device. A human-machine interaction system is provided on the machine cover to facilitate adjusting the parameters of the above-mentioned structure and controlling the above-mentioned mechanisms.

[0104] The housing transmission mechanism 20 includes a feeding transmission component 21 and a discharging transmission component 22. The feeding transmission component 21 and the discharging transmission component 22 are both arranged on the machine table 10. Among them, the feeding transmission component 21 is used to transmit the housing without assembled batteries, and the discharging transmission component 22 is used to transmit the housing with assembled batteries.

[0105] The feeding transmission component 21 of the housing transmission mechanism 20 is connected to the transmission mechanism of the previous process, so as to receive the housing processed in the previous process and transmit the housing to the inside of the device, so as to facilitate the subsequent assembly of the battery on the housing. The discharging transmission component 22 is connected to the transmission mechanism of the next process, and then transmits the housing with assembled batteries to the next process for the convenience of the next process.

[0106] The housing fixing mechanism 30 is arranged on the machine table 10 and is located on the transmission track of the feeding transmission component 21, and is used to fix the housing to prevent the housing from shifting during the battery assembly, which affects the battery assembly.

[0107] The battery feeding mechanism 40 is arranged inside the machine table 10 and is used to transmit the batteries. The battery picking mechanism 50 is arranged on the machine table 10 and is used to pick up the batteries transmitted by the battery feeding mechanism 40 and assemble the batteries on the housing fixed by the housing fixing mechanism 30.

[0108] The battery feeding mechanism 40 is used to transmit the batteries to a predetermined position, and the battery picking mechanism 50 picks up the batteries from the predetermined position and assembles them on the housing. In this way, the preliminary assembly of the batteries can be completed.

[0109] The rolling component 60 includes a handling mechanism 61 and a rolling mechanism 62. The handling mechanism 61 is arranged on the machine table 10 and is used to carry the housing with assembled batteries to the rolling mechanism 62 and carry the housing on the rolling mechanism 62 to the discharging transmission component 22; the rolling mechanism 62 is used to roll the batteries.

[0110] The rolling member 60 includes two parts, one of which is a handling mechanism 61 and the other is a rolling mechanism 62. The handling mechanism 61 is used to move the housing to the rolling mechanism 62 after the battery is assembled on the housing. In this way, the rolling mechanism 62 rolls the battery and the housing, so that the battery is firmly adhered to the housing to ensure the assembly quality. After the rolling of the housing and the battery is completed, the handling mechanism 61 can also move the battery and the housing from the rolling mechanism 62 to the blanking transfer assembly 22, and then spread the housing to the subsequent process for subsequent processing.

[0111] The detection mechanism 70 includes a first industrial camera 71 and a second industrial camera 72; the first industrial camera 71 is arranged on the machine table 10 and is used to take pictures and position the housing on the housing fixing mechanism 30; the second industrial camera 72 is arranged on the battery loading mechanism 40 and is used to detect whether the battery on the housing is assembled in place.

[0112] The first industrial camera 71 takes pictures and positions the housing on the housing fixing mechanism 30 to detect whether the position of the housing on the housing fixing mechanism 30 is accurate, so as to avoid the inaccurate fixing position of the housing affecting the subsequent assembly of the battery; while the second industrial camera 72 takes pictures and detects the housing assembled with the battery to avoid the incomplete assembly of the battery affecting the subsequent rolling of the battery.

[0113] More specifically, when the present application is working, first, the feeding transfer assembly 21 receives the housing transmitted from the previous process, and then transmits the housing to a predetermined position inside the equipment, that is, the position where the housing fixing mechanism 30 is located. Then, the housing fixing mechanism 30 fixes the housing, and the first industrial camera 71 takes pictures and positions it to detect whether the housing is fixed in place; further, the battery loading mechanism 40 starts to transmit the battery to the predetermined position, and then the battery picking mechanism 50 sucks and assembles the battery on the fixed housing. After the assembly is completed, the housing fixing releases the housing, and the feeding transfer assembly 21 continues to transmit the housing to the bottom of the second industrial camera 72. The second industrial camera 72 detects whether the battery is accurately assembled on the housing. After the detection is completed, the handling mechanism 61 moves the housing and the battery together to the rolling mechanism 62, and the rolling mechanism 62 rolls the battery and the housing so that the battery is firmly adhered to the housing; after the rolling is completed, the handling mechanism 61 moves the housing and the battery to the blanking transfer assembly 22 to spread to the next process. Thus, the processes of feeding, assembling, pressure maintaining and transferring of the housing and the battery can be automatically realized without manual participation, and the automation degree is high.

[0114] According to the equipment for automatic assembly of flat batteries provided by the present invention, the automatic assembly of the battery and the tablet computer housing can be realized, the assembly efficiency is high, and the labor burden is greatly reduced, which is beneficial to popularization and use.

[0115] Advantageously, in an embodiment of the present utility model, the feeding and conveying assembly 21 includes a mounting base 211 and a conveyor belt 212; the mounting bases 211 are oppositely arranged on the machine table 10;

[0116] The conveyor belt 212 is arranged on the two mounting bases 211 and is used for conveying the unassembled battery housings in the X-axis direction.

[0117] There is a certain distance between the two mounting bases 211, and the conveyor belt 212 is a belt with a relatively narrow width. In this way, it is convenient for the conveyance of the housings and does not affect the subsequent fixing of the housings by the housing fixing mechanism 30.

[0118] Advantageously, in an embodiment of the present utility model, the housing fixing mechanism 30 includes a lifting base 31, a support plate 32, a first clamping member 33 and a second clamping member 34;

[0119] The support plate 32 is arranged on the lifting base 31 and is used for supporting the housing;

[0120] The lifting base 31 is arranged on the machine table 10 and is located between the two mounting bases 211, and is used for driving the support plate 32 to rise so as to lift the housing from the conveyor belt 212;

[0121] The first clamping member 33 and the second clamping member 34 are both arranged on the lifting base 31 and are respectively located on both sides of the support plate 32, and are used for clamping and fixing the housing on the support plate 32.

[0122] The lifting base 31 is arranged at the battery assembly position between the two mounting bases 211. An infrared sensor is arranged at this position on the mounting base 211. When the conveyor belt 212 conveys the housing to this position and is detected by the infrared sensor, the feeding and conveying assembly 21 can automatically stop. At the same time, the lifting base 31 is activated. The lifting base 31 drives the support plate 32 to lift the housing conveyed to this position, and the first clamping member 33 and the second clamping member 34 move closer to each other to clamp and fix the housing. Thus, the housing can be fixed for the battery picking mechanism 50 to assemble the battery on the housing; after the assembly is completed, the lifting base 31 can automatically descend and the housing returns to the conveyor belt 212 for conveyance, so as to facilitate the subsequent processing of the housing and the battery. The first clamping member 33 and the second clamping member 34 can both be driven by air cylinders, with a short stroke, a small volume and a good clamping effect, which is beneficial for use.

[0123] Advantageously, in another embodiment of the present utility model, the battery feeding mechanism 40 includes a feeding frame 41, a driving base 42 and a lifting table 43;

[0124] A plurality of the loading racks 41 are provided, and the plurality of the loading racks 41 are arranged adjacent to the lifting table 43 for placing multiple layers of trays and sequentially transferring the trays onto the lifting table 43;

[0125] The driving base 42 is arranged inside the machine table 10 and at the bottoms of the plurality of the loading racks 41 for driving the plurality of the loading racks 41 to move along the X-axis direction;

[0126] The lifting table 43 is used for sequentially pushing the trays to a preset height.

[0127] A plurality of loading racks 41 can simultaneously place and stack multiple layers of trays. In this way, multiple batteries can be placed simultaneously during one loading, thus reducing the loading frequency. A belt transmission member is arranged on the loading rack 41 to transfer the tray onto the lifting table 43, and then the lifting table 43 moves the tray to a preset height to facilitate the battery picking mechanism 50 to pick up the battery and assemble the battery. The driving base 42 arranged at the bottom of the loading rack 41 can drive the plurality of loading racks 41 to move along the X-axis direction, so that each loading rack 41 can move to a position opposite to the lifting rack to ensure that the trays on each loading rack 41 can move onto the lifting table 43.

[0128] Advantageously, in some embodiments of the present invention, the battery picking mechanism 50 includes a gantry 51, an XYZ three-axis driving assembly 52 and a battery sucking assembly 53;

[0129] The gantry 51 is arranged on the machine table 10;

[0130] The XYZ three-axis driving assembly 52 is arranged on the gantry 51 and connected to the battery sucking assembly 53 for driving the battery sucking assembly 53 to move in the X-axis, Y-axis and Z-axis directions;

[0131] The battery sucking assembly 53 is used for sequentially sucking the batteries in the tray after the tray moves to a preset height and assembling the batteries on the housing.

[0132] The gantry 51 is generally in an inverted U-shaped structure for mounting the XYZ three-axis driving assembly 52 on the machine table 10. The XYZ three-axis driving assembly 52 adopts X-axis, Y-axis and Z-axis linear modules and can move in the X-axis, Y-axis and Z-axis directions, so as to drive the connected battery sucking assembly 53 to sequentially pick up the batteries on the lifting table 43 and assemble them on the housing. The battery sucking assembly 53 generally includes a negative pressure generator, a mounting plate and a plurality of vacuum suction cups. Negative pressure is generated by the negative pressure generator, and then the plurality of vacuum suction cups are used to suck up the batteries. The suction force is large and the batteries are not easy to fall off, which helps to assemble the batteries on the housing.

[0133] Advantageously, in some embodiments of the present utility model, the battery loading mechanism 40 further includes a tray collecting assembly 44, and the tray collecting assembly 44 includes a tray handling member and a tray rack 441;

[0134] The tray rack 441 is disposed on the loading rack 41;

[0135] The tray handling member is disposed on the gantry 51 and is configured to suck the empty tray on the lifting table 43 and transport the empty tray to the tray rack 441.

[0136] The tray collecting assembly 44 is used for collecting empty trays. Generally, it includes a tray rack 441 and a tray handling member. There is a placement space on the tray rack 441, and the placement space extends in the vertical direction. An elevating rack is provided inside the tray rack 441, and the elevating rack can move up and down along the placement space. In this way, the empty trays can be stacked and placed in the tray rack 441 from top to bottom. The tray handling member generally includes an X-axis linear module 6211 and a negative pressure assembly. By the X-axis linear module 6211, the negative pressure assembly can be driven to move along the X-axis direction, so as to suck up the empty tray on the lifting table 43 and transport it to the empty tray in the tray rack 441.

[0137] Advantageously, in some embodiments of the present utility model, the handling mechanism 61 includes a mounting frame 611, a YZ-axis driving assembly 612, and a housing handling assembly 613;

[0138] The mounting frame 611 is disposed on the machine table 10;

[0139] The YZ-axis driving assembly 612 is disposed on the mounting frame 611 and is connected to the handling assembly, and is configured to clamp the housing with the assembled battery on the support plate 32 and transport the housing to the rolling mechanism 62, and transport the housing and the battery that have been rolled on the rolling mechanism 62 to the blanking transmission assembly 22.

[0140] The mounting frame 611 is used to mount the YZ-axis driving assembly 612 on the machine table 10, and then the YZ-axis driving assembly 612 is used to drive the housing handling assembly 613 to move along the YZ-axis direction to complete the handling of the housing. The YZ-axis driving assembly 612 adopts a YZ-axis linear module, and the housing handling assembly 613 can adopt a clamping jaw cylinder. In this way, the clamping jaw cylinder can be driven by the YZ-axis linear module to move along the YZ-axis direction to transport the housing with the assembled battery to the rolling mechanism 62 for rolling, or transport the rolled housing and battery to the blanking transmission assembly 22.

[0141] Advantageously, in some other embodiments of the present utility model, the rolling mechanism 62 includes a positioning assembly 621, a frame 622, an XZ-axis driving assembly 623, and a rolling member 624;

[0142] The positioning component 621 is arranged on the machine table 10 and is used for positioning and fixing the housing carried by the housing handling component 613.

[0143] The frame body 622 is arranged on the machine table 10 and is located above the positioning component 621.

[0144] The XZ-axis driving component 623 is arranged on the frame body 622 and is connected to the rolling member 624, and is used for driving the rolling member 624 to move in the X-axis and Z-axis directions.

[0145] The rolling member 624 is used for rolling the housing and the battery on the positioning component 621.

[0146] Preferably, the positioning component 621 includes an X-axis linear module 6211 and a positioning table 6212; the positioning table 6212 is used for clamping and fixing the housing; the X-axis linear module 6211 is connected to the positioning table 6212 and is used for driving the positioning table 6212 to switch between the loading position and the rolling position along the X-axis direction; when the X-axis linear module 6211 drives the positioning table 6212 to move to the loading position, the positioning table 6212 is located below the housing handling component 613; when the X-axis linear module 6211 drives the positioning table 6212 to move to the rolling position, the positioning table 6212 is located below the rolling member 624.

[0147] That is to say, the X-axis linear module 6211 is arranged at the bottom of the positioning table 6212, so that the positioning table 6212 can be driven to reciprocate along the X-axis direction below the housing handling component 613 and the rolling member 624, that is, to reciprocate between the loading position and the rolling position. In this way, after the positioning table 6212 moves to the loading position, the housing handling component 613 can place the housing and the battery on the positioning table 6212, and then the positioning table 6212 is driven by the X-axis linear module 6211 to the rolling position. At the same time, the positioning table 6212 fixes the housing; further, the XZ-axis driving component 623 can drive the rolling member 624 to move along the Z-axis direction to abut against the battery and move along the X-axis direction to roll the battery, so that the battery is firmly adhered to the housing to ensure the assembly effect.

[0148] It should be noted that the XZ-axis driving component 623 can adopt an XZ-axis linear module, and a buffer structure is arranged on the rolling member 624, which can play a certain elastic buffering role to prevent the battery from being damaged.

[0149] Advantageously, in some further embodiments of the present utility model, the blanking and conveying assembly 22 includes a good product conveying member and a defective product conveying member, and the good product conveying member and the defective product conveying member are arranged adjacent to the handling mechanism 61 for respectively conveying good products and defective products.

[0150] That is to say, the good product conveying member and the defective product conveying member of the blanking and conveying assembly 22 are used to respectively convey good products and defective products, and the good products and defective products can be photographed and detected by the second industrial camera 72. When the second industrial camera 72 detects that the battery on the housing is assembled in place, it can be directly carried by the housing handling assembly 613 to the positioning table 6212 for subsequent rolling, and finally conveyed to the subsequent process through the good product conveying member; when the second industrial camera 72 detects that the battery on the housing is not assembled in place, for example, when the battery is not accurately assembled on the housing resulting in corner protrusions, it can be directly carried by the housing handling assembly 613 onto the defective product conveying member, so as to be conveyed through the defective product to the rework process for rework. In this embodiment, both the good product conveying member and the defective product conveying member can adopt belts, which are convenient for continuous cyclic rotation to convey the corresponding good products and defective products.

[0151] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, in the case of no contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0152] The above are only the preferred embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural transformation made under the inventive concept of the present utility model by using the content of the specification and drawings of the present utility model, or any direct / indirect application in other related technical fields is included in the patent protection scope of the present utility model.

Claims

1. An apparatus for automatic assembly of flat batteries, characterized in that, Comprising: Machine platform; Housing transfer mechanism, the housing transfer mechanism includes a loading transfer component and an unloading transfer component, both the loading transfer component and the unloading transfer component are arranged on the machine platform, wherein, the loading transfer component is used to transfer the housing without assembled battery, and the unloading transfer component is used to transfer the housing with assembled battery; Housing fixing mechanism, the housing fixing mechanism is arranged on the machine platform and located on the transfer track of the loading transfer component, for fixing the housing; Battery loading mechanism, the battery loading mechanism is arranged inside the machine platform, for transferring the battery; Battery picking mechanism, the battery picking mechanism is arranged on the machine platform, for sucking the battery transferred by the battery loading mechanism and assembling the battery on the housing fixed by the housing fixing mechanism; Rolling component, the rolling component includes a handling mechanism and a rolling mechanism, the handling mechanism is arranged on the machine platform, for transporting the housing with assembled battery to the rolling mechanism and transporting the housing on the rolling mechanism to the unloading transfer component; the rolling mechanism is used to roll the battery; Detection mechanism, the detection mechanism includes a first industrial camera and a second industrial camera; the first industrial camera is arranged on the machine platform, for photographing and positioning the housing on the housing fixing mechanism; the second industrial camera is arranged on the battery loading mechanism, for detecting whether the battery on the housing is assembled in place.

2. The device for automatic assembly of flat batteries according to claim 1, characterized in that, The loading transfer component includes a mounting seat and a conveyor belt; The mounting seats are oppositely arranged on the machine platform; The conveyor belt is arranged on the two mounting seats, for transporting the housing without assembled battery along the X-axis direction.

3. The device for automatic assembly of flat batteries according to claim 2, characterized in that, The housing fixing mechanism includes a lifting seat, a support plate, a first clamping member and a second clamping member; The support plate is arranged on the lifting seat, for supporting the housing; The lifting seat is arranged on the machine platform and located between the two mounting seats, for driving the support plate to rise, so as to lift the housing from the conveyor belt; The first clamping member and the second clamping member are both arranged on the lifting seat and located on both sides of the support plate respectively, for clamping and fixing the housing on the support plate.

4. The device for automatic assembly of flat batteries according to claim 3, characterized in that, The battery loading mechanism includes a loading rack, a driving seat and a lifting table; A plurality of loading racks are arranged, the plurality of loading racks are arranged adjacent to the lifting table, for placing multi-layer trays and transporting the trays to the lifting table one by one; The driving seat is arranged inside the machine platform and located at the bottom of the plurality of loading racks, for driving the plurality of loading racks to move along the X-axis direction; The lifting table is used to push the trays to a preset height one by one.

5. The device for automatic assembly of flat batteries according to claim 4, wherein, The battery picking mechanism includes a gantry, an XYZ three-axis driving component and a battery sucking component; The gantry is arranged on the machine platform; The XYZ three-axis driving component is arranged on the gantry and connected to the battery sucking component, for driving the battery sucking component to move in the X-axis, Y-axis and Z-axis directions; The battery sucking component is used to suck the batteries in the trays one by one and assemble them on the housing after the trays move to the preset height.

6. The device for automatic assembly of flat batteries according to claim 5, characterized in that, The battery loading mechanism further includes a tray collection assembly, which includes a tray handling member and a tray rack; The tray rack is arranged on the loading rack; The tray handling member is arranged on the gantry and is used to suck the empty trays on the lifting table and transport the empty trays to the tray rack.

7. The device for automatic assembly of flat batteries according to claim 6, characterized in that, The handling mechanism includes a mounting frame, a YZ-axis driving assembly and a housing handling assembly; The mounting frame is arranged on the machine table; The YZ-axis driving assembly is arranged on the mounting frame and is connected to the handling assembly, and is used to clamp the housing of the assembled battery on the support plate and transport the housing to the rolling mechanism and transport the rolled housing and battery on the rolling mechanism to the unloading transmission assembly.

8. The device for automatic assembly of flat batteries according to claim 7, characterized in that, The rolling mechanism includes a positioning assembly, a frame body, an XZ-axis driving assembly and a rolling member; The positioning assembly is arranged on the machine table and is used to position and fix the housing transported by the housing handling assembly; The frame body is arranged on the machine table and is located above the positioning assembly; The XZ-axis driving assembly is arranged on the frame body and is connected to the rolling member, and is used to drive the rolling member to move in the X-axis and Z-axis directions; The rolling member is used to roll the housing and battery on the positioning assembly.

9. The device for automatic assembly of flat batteries according to claim 8, characterized in that, The positioning assembly includes an X-axis linear module and a positioning table; The positioning table is used to clamp and fix the housing; The X-axis linear module is connected to the positioning table and is used to drive the positioning table to switch between the loading position and the rolling position along the X-axis direction; When the X-axis linear module drives the positioning table to move to the loading position, the positioning table is located below the housing handling assembly; When the X-axis linear module drives the positioning table to move to the rolling position, the positioning table is located below the rolling member.

10. The device for automatic assembly of flat batteries according to claim 1, characterized in that, The unloading transmission assembly includes a good product transmission member and a defective product transmission member. The good product transmission member and the defective product transmission member are arranged adjacent to the handling mechanism and are used to transmit good products and defective products respectively.

Images