Automatic film sleeving device for battery

By designing the battery automatic membrane sleeve device, the membrane support rod and driving wheel assembly can be used to automatically sleeved and removed membranes, which solves the problem of inconvenience in the membrane process of the battery sleeve and improves processing efficiency.

CN223123932UActive Publication Date: 2025-07-18WUXI XUJIE PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422252273.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-18
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

In the prior art, the process of battery sleeve film is inconvenient, especially the difficulty in slewing and opening of the film, resulting in low processing efficiency.

Method used

An automatic battery sleeve membrane device is designed, including a membrane supply, a membrane support, a battery fixation, a membrane cutting and a membrane feeding mechanism. The membrane is stretched through the conical top end of the membrane support rod and the membrane cutting mechanism is used to realize automatic sleeve and removal of the membrane to avoid pre-excitation steps.

Benefits of technology

It improves the efficiency and convenience of the battery cover film, directly inserting the film first and then cutting it, simplifying the operation process and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic film sleeving device for a battery, which relates to the technical field of battery processing equipment and comprises a film supply mechanism, a film supporting mechanism, a battery fixing mechanism, a film cutting mechanism, a film feeding mechanism and a film sleeving support, and the film supporting mechanism, the battery fixing mechanism, the film cutting mechanism and the film feeding mechanism are all arranged on the film sleeving support. During film sleeving, the film supply mechanism supplies a belt-shaped film to the film supporting plate, the film supporting plate is inserted into the inner side of the belt-shaped film to open the belt-shaped film, then the belt-shaped film is further opened through the conical top end of the film supporting rod till the belt-shaped film is arranged on the film supporting rod in a sleeving mode, and at the moment, the opened sleeving film is located between the driving wheel and the film supporting rod till the sleeving film is arranged on a battery at a film sleeving station in a sleeving mode. Then the film cutting mechanism is used for cutting, the film arranged on the battery in a sleeving mode is separated from the film on the film supporting rod, film sleeving machining is completed, the film does not need to be cut in advance, film sleeving is directly conducted firstly, then cutting is conducted, convenience and rapidness are achieved, and the film sleeving efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery processing equipment, in particular to an automatic battery film sleeving device. Background Art

[0002] A battery refers to a cup, trough or other container or part of the space of a composite container containing an electrolyte solution and metal electrodes to generate current, and is a device that can convert chemical energy into electrical energy. It has positive and negative electrodes. With the progress of technology, a battery generally refers to a small device that can generate electrical energy, such as a solar cell. The performance parameters of a battery mainly include electromotive force, capacity, specific energy and resistance. Using a battery as an energy source, a current with a stable voltage, stable current, long-term stable power supply and little influence from the outside can be obtained. Moreover, the battery has a simple structure, is easy to carry, the charging and discharging operations are simple and easy, is not affected by the outside climate and temperature, and has stable and reliable performance, playing a great role in all aspects of modern social life.

[0003] The battery toroidal film sleeving is a part of battery processing. In the prior art, generally, a strip-shaped film wound on a film roll (a tubular mold is flattened) is cut according to the length of the battery, and then the sleeved film is expanded by equipment and sleeved on the battery. Since the sleeved film is very thin and has a small size, it is very inconvenient to transfer the cut film sleeve and finally expand and sleeve it on the battery.

[0004] In view of this, there is an urgent need for an automatic battery film sleeving device. Summary of the Invention

[0005] Aiming at the problems existing in the prior art, the utility model solves these problems with the following technical structures.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] An automatic battery film sleeving device, comprising: a film supply mechanism, a film expanding mechanism, a battery fixing mechanism, a film cutting mechanism, a film feeding mechanism and a film sleeving support. The film expanding mechanism, the battery fixing mechanism, the film cutting mechanism and the film feeding mechanism are all arranged on the film sleeving support;

[0008] The film expanding mechanism includes an expanding plate and expanding rods. The expanding rods are vertically arranged at the bottom of the expanding plate. The top of the expanding rods is conical. The position directly below the expanding rods is the film sleeving station;

[0009] The battery fixing mechanism is used to fix the battery at the film sleeving station;

[0010] The film cutting mechanism is used to separate the film sleeved on the battery from the film on the expanding rods;

[0011] The film feeding mechanism includes a driving wheel assembly, which includes two driving wheels oppositely arranged on the circumferential side of the film supporting rod and a first driving member for driving the two driving wheels to rotate in opposite directions. The axial direction of the driving wheel is perpendicular to the axial direction of the film supporting rod.

[0012] It is further characterized in that,

[0013] The film supply mechanism includes a film roll, a tensioning assembly and a guiding assembly. The film roll and the tensioning assembly are arranged on one side of the film sleeving bracket. The guiding assembly includes a guiding wheel and two guiding plates. The two guiding plates are arranged adjacent to each other, and a film guiding channel is provided between the two guiding plates. The guiding wheel is arranged at the top of the film guiding channel. The film guiding channel is arranged directly above the film supporting plate. The tensioning assembly is used to tension the strip-shaped film sleeve from the film roll.

[0014] The film supporting mechanism further includes two roller shafts respectively arranged on both sides of the film supporting plate.

[0015] The film feeding mechanism further includes a mounting ring sleeved on the film supporting rod. A plurality of guide rod wheels are arranged on the mounting ring. A guide wheel is arranged at one end of the guide rod wheel close to the film supporting rod.

[0016] The film feeding mechanism further includes a driven wheel assembly, which includes two driven wheels oppositely arranged on the circumferential side of the film supporting rod. The axial direction of the driven wheel is perpendicular to the axial direction of the film supporting rod.

[0017] The two driven wheels and the two driving wheels are respectively arranged in different directions of the film supporting rod.

[0018] Grooves are arranged at positions of the film supporting rod close to the two driven wheels and the two driving wheels. A plurality of rollers are arranged in the grooves. The two driven wheels and the two driving wheels are respectively clamped in the corresponding grooves.

[0019] The film cutting mechanism includes a turntable, a cutting knife, a second driving member and a third driving member. The turntable is annular and sleeved on the film supporting rod. The cutting knife is slidably arranged at the bottom end of the turntable. The second driving member is used to drive the turntable to rotate. The third driving member is used to drive the cutting knife to approach or move away from the film supporting rod.

[0020] The battery fixing mechanism includes four mounting rods arranged on the film sleeving bracket. The four mounting rods are circumferentially and uniformly arranged on the circumferential side of the film sleeving station. A limiting wheel is arranged at one end of the mounting rod close to the film sleeving station.

[0021] It further includes a mounting seat and a fourth driving member. The film sleeving bracket is slidably arranged on the mounting seat. The fourth driving member is used to drive the film sleeving bracket to move up and down on the mounting seat.

[0022] Adopting the above structure of the present utility model can achieve the following beneficial effects:

[0023] When sheathing the film, the film supply mechanism supplies the strip-shaped film to the film support plate. The film support plate is inserted into the inner side of the strip-shaped film to expand the strip-shaped film, and then it is further expanded through the conical top of the film support rod until it is sleeved on the film support rod. At this time, the expanded sheathing film is between the driving wheel and the film support rod. The two driving wheels are driven by the first driving member to rotate in opposite directions, and the film sleeved on the film support rod is pushed downward until it is sleeved on the battery at the film sheathing station, and then it is cut by the film cutting mechanism to separate the film sleeved on the battery from the film on the film support rod, completing the film sheathing process. There is no need to pre-cut the film. First, directly sheath the film and then cut it, which is convenient and fast, and improves the film sheathing efficiency. Description of the Drawings

[0024] Figure 1 It is a structural schematic diagram of the present application;

[0025] Figure 2 It is a structural schematic diagram of the film sheathing bracket in the present application;

[0026] Figure 3 It is a structural schematic diagram of the film support mechanism and the mounting ring in the present application;

[0027] Figure 4 It is a structural schematic diagram of the film support plate and the film support rod in the present application;

[0028] Figure 5 It is a structural schematic diagram of the guide wheel and the guide plate in the present application;

[0029] Figure 6 It is a structural schematic diagram of the film cutting mechanism in the present application;

[0030] Figure 7 It is a structural schematic diagram of the battery fixing mechanism in the present application.

[0031] In the figure: 1. Film supply mechanism; 11. Film roll; 12. Tensioning assembly; 13. Guide wheel; 14. Guide plate; 15. Film guiding channel; 2. Film support mechanism; 21. Film support plate; 22. Film support rod; 23. Roller; 24. Roller; 3. Battery fixing mechanism; 31. Mounting rod; 32. Limiting wheel; 4. Film cutting mechanism; 41. Turntable; 42. Cutting knife; 5. Driven wheel; 6. Driving wheel; 7. Film sheathing bracket; 8. Mounting seat; 9. Mounting ring; 91. Guide wheel rod; 92. Guide wheel. Detailed Embodiment

[0032] To enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0033] It should be noted that the terms "including" and "having" in the specification and claims of the present utility model and any of their variations are intended to cover non-exclusive inclusion. For example, a process, method, device, product or equipment that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or equipment.

[0034] The following will Figures 1-7 make a further detailed description of this application.

[0035] Refer to Figures 1-4 A battery automatic film sleeving device as shown, including: a film supply mechanism 1, a film stretching mechanism 2, a battery fixing mechanism 3, a film cutting mechanism 4, a film feeding mechanism, and a film sleeving bracket 7. The film stretching mechanism 2, the battery fixing mechanism 3, the film cutting mechanism 4, and the film feeding mechanism are all arranged on the film sleeving bracket 7; the film stretching mechanism 2 includes a film stretching plate 21 and a film stretching rod 22. The film stretching rod 22 is vertically arranged at the bottom of the film stretching plate 21. The top end of the film stretching rod 22 is conical. The film sleeving station is directly below the film stretching rod 22. The diameter of the film stretching rod 22 is the same as the diameter of the battery; the battery fixing mechanism 3 is used to fix the battery at the film sleeving station; the film cutting mechanism 4 is used to separate the film sleeved on the battery from the film on the film stretching rod 22; the film feeding mechanism includes a driving wheel assembly. The driving wheel assembly includes two driving wheels 6 arranged oppositely on the circumferential side of the film stretching rod 22 and a first driving member for driving the two driving wheels 6 to rotate in opposite directions. The axial direction of the driving wheel 6 is perpendicular to the axial direction of the film stretching rod 22. Thus, during film sleeving, the film supply mechanism 1 supplies the strip-shaped film to the film stretching plate 21. The strip-shaped film is inserted into the inner side of the strip-shaped film through the film stretching plate 21 to expand the strip-shaped film, and then further expanded through the conical top end of the film stretching rod 22 until it is sleeved on the film stretching rod 22. At this time, the expanded film is between the driving wheel 6 and the film stretching rod 22. The two driving wheels 6 are driven by the first driving member to rotate in opposite directions to push the film sleeved on the film stretching rod 22 downward until it is sleeved on the battery at the film sleeving station, and then cut by the film cutting mechanism 4 to separate the film sleeved on the battery from the film on the film stretching rod 22, completing the film sleeving process. There is no need to pre-cut the film. First, directly sleeve the film and then cut it, which is convenient and fast and improves the film sleeving efficiency.

[0036] Refer toFigures 1-5 As shown, the film supply mechanism 1 includes a film roll 11, a tensioning assembly 12, and a guiding assembly. The film roll 11 and the tensioning assembly 12 are arranged on one side of the film sleeving bracket 7. The guiding assembly includes a guiding wheel 13 and two guiding plates 14. The two guiding plates 14 are arranged adjacent to each other, and a film guiding channel 15 is provided between the two guiding plates 14. The guiding wheel 13 is arranged at the top of the film guiding channel 15. The film guiding channel 15 is arranged directly above the film supporting plate 21. The tensioning assembly 12 is used to tension the strip-shaped film sleeve from the film roll 11. By sleeving the strip-shaped film on the film roll 11 and using the tensioning assembly 12 to maintain the tightness of the strip-shaped film during transportation, and finally conveying it to the top of the film supporting plate 21 through the film guiding channel 15 between the guiding wheel 13 and the two guiding plates 14.

[0037] Further optimized, referring to Figure 3 As shown, in order to make the strip-shaped film sleeved on the film supporting plate 21 more smoothly, the film supporting mechanism 2 further includes two roller shafts 23 respectively arranged on both sides of the film supporting plate 21, which push and guide the film through the two roller shafts 23 and limit the film at the same time.

[0038] Referring to Figure 3 As shown, the film feeding mechanism further includes a mounting ring 9. The mounting ring 9 is sleeved on the film supporting rod 22. A number of guide wheel rods 91 are arranged on the mounting ring 9. A guide wheel 92 is arranged at one end of the guide wheel rod 91 close to the film supporting rod 22. In this way, by abutting a number of guide wheels 92 against the outer side of the film, it has a sorting effect on the film sleeved on the film supporting rod 22 to ensure that the film sleeved on the battery is flat.

[0039] Referring to Figures 1-5 As shown, the film feeding mechanism further includes a driven wheel assembly. The driven wheel assembly includes two driven wheels 5 arranged oppositely on the circumferential side of the film supporting rod 22. The axial direction of the driven wheels 5 is perpendicular to the axial direction of the film supporting rod 22. Cooperating with the driving wheel assembly, it improves the smoothness of the film moving on the film supporting rod 22. And the two driven wheels 5 and the two driving wheels 6 are respectively arranged in different directions of the film supporting rod 22 to guide the film from different directions. At the same time, in order to fix the position of the film supporting rod 22, grooves are arranged at the positions of the film supporting rod 22 close to the two driven wheels 5 and the two driving wheels 6. A plurality of rollers 24 are arranged in the grooves. The two driven wheels 5 and the two driving wheels 6 are respectively clamped in the corresponding grooves. By clamping the two driven wheels 5 and the two driving wheels 6 in the corresponding grooves respectively and the directions of the two driven wheels 5 and the two driving wheels 6 are different, therefore, it ensures that the film is conveyed on the film supporting rod 22 and also limits the position of the film supporting rod 22.

[0040] Referring to Figure 1 、 Figure 6 and Figure 7As shown in the figure, in order to complete the cutting of the film, the film cutting mechanism 4 includes a turntable 41, a cutting knife 42, a second driving member and a third driving member. The turntable 41 is annular, and the turntable 41 is sleeved on the film supporting rod 22. The cutting knife 42 is slidably arranged at the bottom end of the turntable 41. The second driving member is used to drive the turntable 41 to rotate, and the third driving member is used to drive the cutting knife 42 to approach or move away from the film supporting rod 22. In this way, the second and third driving members are used to drive the cutting knife 42 to approach the film supporting rod 22 (that is, the position between the battery and the film supporting rod 22) until the cutting knife 42 is inserted into the annular film. At this time, the second driving member drives the turntable 41 to rotate, so that the cutting knife 42 moves along a circular track to cut off the annular film.

[0041] Reference Figure 7 As shown in the figure, the battery fixing mechanism 3 includes four mounting rods 31 arranged on the film sleeving bracket 7. The four mounting rods 31 are evenly arranged in a circle on the ring side of the film sleeving station. A limiting wheel 32 is arranged at one end of the mounting rod 31 close to the film sleeving station. The positions of the batteries are limited by the four limiting wheels 32 from different angles on the ring side of the battery, and it is ensured that the annular film can be sleeved on the battery.

[0042] Further optimized, reference Figure 1 As shown in the figure, it further includes a mounting seat 8 and a fourth driving member. The film sleeving bracket 7 is slidably arranged on the mounting seat 8. The fourth driving member is used to drive the film sleeving bracket 7 to move up and down on the mounting seat 8. In this way, the film sleeving bracket 7 is driven to move up and down to adjust the film sleeving height to complete the film sleeving, and it can adapt to the film sleeving of batteries of different specifications (the corresponding film supporting rod 22 and film supporting plate 21 can be replaced correspondingly).

[0043] The working principle of the present utility model: When sleeving the film, the film feeding mechanism 1 supplies the strip film to the film supporting plate 21. The strip film is inserted into the inner side of the strip film through the film supporting plate 21 to expand the strip film, and then further expanded through the conical top of the film supporting rod 22 until it is sleeved on the film supporting rod 22. At this time, the expanded sleeved film is between the driving wheels 6 and the film supporting rod 22. The two driving wheels 6 are driven by the first driving member to rotate in opposite directions, and the film sleeved on the film supporting rod 22 is pushed downward until it is sleeved on the battery at the film sleeving station. Then, it is cut by the film cutting mechanism 4 to separate the film sleeved on the battery from the film on the film supporting rod 22, completing the film sleeving process. There is no need to pre-cut the film. First, sleeve the film directly and then cut it, which is convenient and fast and improves the film sleeving efficiency.

[0044] The above are only the preferred embodiments of the present application, and the present utility model is not limited to the above embodiments. It can be understood that other improvements and changes directly derived or associated by those skilled in the art without departing from the spirit and concept of the present utility model should be considered to be included within the protection scope of the present utility model.

Claims

1. An automatic battery film covering device, characterized in that, Including: A film supply mechanism (1), a film supporting mechanism (2), a battery fixing mechanism (3), a film cutting mechanism (4), a film feeding mechanism, and a film sleeving bracket (7). The film supporting mechanism (2), the battery fixing mechanism (3), the film cutting mechanism (4), and the film feeding mechanism are all arranged on the film sleeving bracket (7); The film supporting mechanism (2) includes a film supporting plate (21) and a film supporting rod (22). The film supporting rod (22) is vertically arranged at the bottom of the film supporting plate (21). The top end of the film supporting rod (22) is conical. The position directly below the film supporting rod (22) is the film sleeving station; The battery fixing mechanism (3) is used to fix the battery at the film sleeving station; The film cutting mechanism (4) is used to divide the film sleeved on the battery from the film on the film supporting rod (22); The film feeding mechanism includes a driving wheel assembly. The driving wheel assembly includes two driving wheels (6) oppositely arranged on the circumferential side of the film supporting rod (22) and a first driving member for driving the two driving wheels (6) to rotate in opposite directions. The axial direction of the driving wheel (6) is perpendicular to the axial direction of the film supporting rod (22).

2. The automatic battery film wrapping device according to claim 1, wherein: The film supply mechanism (1) includes a film roll (11), a tensioning assembly (12), and a guiding assembly. The film roll (11) and the tensioning assembly (12) are arranged on one side of the film sleeving bracket (7). The guiding assembly includes a guiding wheel (13) and two guiding plates (14). The two guiding plates (14) are arranged adjacent to each other, and a film guiding channel (15) is provided between the two guiding plates (14). The guiding wheel (13) is arranged at the top end of the film guiding channel (15). The film guiding channel (15) is arranged directly above the film supporting plate (21). The tensioning assembly (12) is used to tension the strip-shaped film sleeved from the film roll (11).

3. The automatic battery film sleeving device according to claim 1, characterized in that: The film supporting mechanism (2) further includes two roller shafts (23) respectively arranged on both sides of the film supporting plate (21).

4. The automatic battery film sleeving device according to claim 1, characterized in that: The film feeding mechanism further includes a mounting ring (9). The mounting ring (9) is sleeved on the film supporting rod (22). A plurality of guide rod wheels (91) are arranged on the mounting ring (9). A guide wheel (92) is arranged at one end of the guide rod wheel (91) close to the film supporting rod (22).

5. The automatic battery film wrapping device according to claim 1, characterized in that: The film feeding mechanism further includes a driven wheel assembly. The driven wheel assembly includes two driven wheels (5) oppositely arranged on the circumferential side of the film supporting rod (22). The axial direction of the driven wheel (5) is perpendicular to the axial direction of the film supporting rod (22).

6. The automatic battery film sleeving device according to claim 5, wherein: The two driven wheels (5) and the two driving wheels (6) are respectively arranged in different directions of the film supporting rod (22).

7. The automatic battery film wrapping device according to claim 6, characterized in that: Grooves are arranged at positions of the film supporting rod (22) close to the two driven wheels (5) and the two driving wheels (6). A plurality of rollers (24) are arranged in the grooves. The two driven wheels (5) and the two driving wheels (6) are respectively clamped in the corresponding grooves.

8. The automatic battery film sleeving device according to claim 1, characterized in that: The film cutting mechanism (4) includes a turntable (41), a cutting knife (42), a second driving member, and a third driving member. The turntable (41) is annular, the turntable (41) is sleeved on the film supporting rod (22), the cutting knife (42) is slidably disposed at the bottom end of the turntable (41), the second driving member is used to drive the turntable (41) to rotate, and the third driving member is used to drive the cutting knife (42) to approach or move away from the film supporting rod (22).

9. The automatic battery film wrapping device according to claim 1, characterized in that: The battery fixing mechanism (3) includes four mounting rods (31) disposed on the film sleeving bracket (7). The four mounting rods (31) are uniformly arranged in a circle on the circumferential side of the film sleeving station. A limiting wheel (32) is disposed at one end of the mounting rod (31) close to the film sleeving station.

10. The automatic battery film sleeving device according to claim 1, characterized in that: It further includes a mounting base (8) and a fourth driving member. The film sleeving bracket (7) is slidably disposed on the mounting base (8), and the fourth driving member is used to drive the film sleeving bracket (7) to perform a lifting motion on the mounting base (8).