Assembling tool for pneumatic type quick-insertion terminal and grounding insertion piece

Through pneumatic assembly and the coordination of telescopic cylinders and pressure heads, the time-consuming and labor-intensive installation of the fast plug terminal and the grounding insert is solved, and an efficient and labor-saving assembly process is achieved, and the installation quality and efficiency are improved.

CN223124365UActive Publication Date: 2025-07-18MINGZHI PRECISION MFG (TAICANG) CO LTD
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Patent Information

Application Number
CN202422105672.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-18
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The installation of traditional quick plug terminals and grounding plugs is time-consuming and labor-intensive, resulting in low installation efficiency and fatigue of staff, affecting quality.

Method used

A pneumatic fast plug terminal and grounding insert assembly is designed, and a telescopic cylinder drive head is used to drive the fast plug terminal in the U-shaped groove to insert the grounding insert, combining the positioning block and the limiting plate to ensure stability and guidance.

Benefits of technology

It realizes efficient assembly of fast plug terminals and grounding plugs, reduces labor intensity, improves installation efficiency and quality, and is simple in structure and easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an assembly tool for a pneumatic type quick-plug terminal and a grounding insert, which comprises a fixed plate, a telescopic cylinder, a pressure head and a positioning block, the telescopic cylinder and the positioning block are fixed on the fixed plate, and the telescopic cylinder is in driving connection with the pressure head; one end, far away from the fixing plate, of the positioning block is provided with an insertion piece positioning groove, the shape of the insertion piece positioning groove is matched with the shape of a grounding insertion piece, the pressing head is located above the positioning block, one end, close to the positioning block, of the pressing head is provided with a U-shaped groove, the shape of the U-shaped groove is matched with the shape of the end part of a quick insertion terminal, and the U-shaped groove is located above the insertion piece positioning groove. Compared with the prior art, the device has the advantages of high assembly efficiency and quality, convenience in maintenance and the like.
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Description

Technical Field

[0001] The utility model relates to the field of terminal processing devices, in particular to an assembly tool for pneumatic quick-insert terminals and grounding tabs. Background Art

[0002] Wiring terminals are gradually widely used in various fields, including signal terminals, power terminals, connection terminals, etc., and are connection ends in circuits. Terminals are components that connect a storage battery to an external conductor. Their main functions are to transmit electrical signals or conduct electricity. In electrical engineering, terminals mostly refer to wiring terminals, also called connection terminals, and their types include single-hole, double-hole, socket, hook, etc. In terms of materials, they are copper plated with silver, copper plated with zinc, copper, aluminum, iron, etc.

[0003] In the household boiler manufacturing industry, a large number of quick-insert terminals are required inside household boilers to connect the inside of the equipment to the grounding of the metal shell. During traditional wire harness assembly production, workers hold the quick-insert terminals in one hand and the grounding tab in the other hand, and manually insert the quick-insert terminals onto the grounding tab by exerting force.

[0004] However, since the insertion resistance between the quick-insert terminal and the grounding tab is greater than 50 N, it is time-consuming and laborious for workers to insert the quick-insert terminal into the grounding tab. The installation efficiency of the quick-insert terminal is low, and after long-term work, the hands of workers will become fatigued or even damaged, affecting the subsequent installation quality and efficiency of the quick-insert terminal. Content of the Utility Model

[0005] The purpose of the utility model is to overcome the above-mentioned defects existing in the prior art and provide an assembly tool for pneumatic quick-insert terminals and grounding tabs.

[0006] The purpose of the utility model can be realized by the following technical solutions:

[0007] An assembly tool for pneumatic quick-insert terminals and grounding tabs, comprising a fixed plate, a telescopic cylinder, a pressing head and a positioning block. The telescopic cylinder and the positioning block are fixed on the fixed plate, and the telescopic cylinder is drivingly connected to the pressing head;

[0008] One end of the positioning block away from the fixed plate is provided with a tab positioning groove, the shape of the tab positioning groove matches the shape of the grounding tab, the pressing head is located above the positioning block, and one end of the pressing head close to the positioning block is provided with a U-shaped groove, the shape of the U-shaped groove matches the shape of the end of the quick-insert terminal, and the U-shaped groove is located above the tab positioning groove.

[0009] Preferably, a positioning post is arranged in the tab positioning groove, the shape of the positioning post matches the shape of the through hole on the grounding tab, and the grounding tab is sleeved on the positioning post.

[0010] Preferably, the positioning post is vertically fixed on the bottom of the insertion piece positioning groove, and the upper end of the positioning post is provided with a chamfered corner.

[0011] Preferably, a limiting plate is arranged on the pressing head, and the limiting plate is vertically fixed on one side of the pressing head close to the positioning block.

[0012] Preferably, a guiding groove is arranged on the side wall of the insertion piece positioning groove, and the guiding groove is matched with the shape of the limiting plate.

[0013] Preferably, a cylinder connecting plate is arranged between the telescopic cylinder and the pressing head. One end of the cylinder connecting plate is connected to the telescopic cylinder, and a limiting groove is arranged at the other end. The pressing head is fixed in the limiting groove.

[0014] Preferably, the telescopic cylinder includes a first telescopic rod and a second telescopic rod arranged side by side. The upper ends of the first telescopic rod and the second telescopic rod are connected to a synchronous plate, and the cylinder connecting plate is fixed on the synchronous plate.

[0015] Preferably, a first oblong hole is arranged on the pressing head, a bolt hole is arranged at the bottom of the limiting groove, and the pressing head is fixed in the limiting groove by bolts.

[0016] Preferably, a cylinder connecting plate is arranged between the telescopic cylinder and the fixing plate. The cylinder connecting plate is of an L-shaped structure and includes a horizontal plate and a vertical plate perpendicular to each other. The telescopic cylinder is fixed on the vertical plate, and the horizontal plate is fixed on the fixing plate.

[0017] Preferably, a second oblong hole is arranged on the horizontal plate. The second oblong hole is arranged parallel to the insertion piece positioning groove. The horizontal plate is fixed on the fixing plate by bolts. The number of the second oblong holes is multiple, and each oblong hole is parallel to each other.

[0018] Compared with the prior art, the utility model has the following advantages:

[0019] (1) Before installation in this solution, the telescopic cylinder is disconnected. The grounding insertion piece is placed in the insertion piece positioning groove, and the two shoulders of the quick-insert terminal to be assembled are stuck in the U-shaped groove to complete the installation of the workpiece before assembly. Then the telescopic cylinder is started. The telescopic cylinder drives the pressing head to move downward, and further drives the quick-insert terminal clamped on the pressing head to move downward, quickly inserting the quick-insert terminal onto the grounding insertion piece in the insertion piece positioning groove. The telescopic cylinder is closed, the pressing head resets, and the assembled quick-insert terminal and grounding insertion piece can be taken out.

[0020] By arranging a pressure head at the telescopic end of the telescopic cylinder and arranging a U-shaped groove for clamping and quickly inserting terminals on the pressure head, the telescopic movement of the telescopic cylinder drives the quick-insert terminal in the U-shaped groove to move downward, and the pressure head presses on the quick-insert terminal. Cooperating with the insert positioning groove arranged on the positioning block for positioning and fixing the grounding insert, the quick-insert terminal is quickly pressed onto the grounding insert. Compared with manual pressing, the pressing of this structure is more time-saving and labor-saving, the assembly efficiency of the quick-insert terminal and the grounding insert is higher, and the structure is simple and easy to maintain.

[0021] (2) In this solution, a limit plate is arranged below the pressure head, so that one side of the quick-insert terminal installed in the U-shaped groove can abut against the limit plate, ensuring that when the quick-insert terminal is assembled with the grounding insert, the situation of deviation is avoided, ensuring the stability of the terminal clamping and the reliability of the assembly; on the other hand, cooperating with the guiding groove arranged on the side wall of the insert positioning groove, the limit plate moves along the guiding groove, playing a guiding role in the downward movement of the quick-insert terminal, and improving the assembly quality of the terminal and the insert. Description of the Drawings

[0022] Figure 1 is a schematic structural diagram of the assembly tooling provided by the present utility model;

[0023] Figure 2 is a schematic front view structural diagram of the assembly tooling provided by the present utility model;

[0024] Figure 3 is a schematic top view structural diagram of the assembly tooling provided by the present utility model;

[0025] Figure 4 is a schematic left view structural diagram of the assembly tooling provided by the present utility model;

[0026] In the figure: 1. Fixed plate, 2. Telescopic cylinder, 3. Pressure head, 4. Positioning block, 5. Second cylinder connecting plate; 21. First cylinder connecting plate, 22. Limit groove, 23. First telescopic rod, 24. Second telescopic rod, 25. Synchronous plate, 31. U-shaped groove, 32. Limit plate, 41. Insert positioning groove, 42. Positioning column, 43. Guiding groove, 51. Horizontal plate, 52. Vertical plate. Detailed Embodiments

[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0028] Accordingly, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0029] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not require further definition and explanation in subsequent drawings.

[0030] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is customarily placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0031] It should be noted that the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of this application, "a plurality" means two or more unless otherwise specifically defined.

[0032] In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0033] Embodiment 1

[0034] As Figure 1 shown, this embodiment provides an assembly tool for a pneumatic quick-connect terminal and a grounding tab, including a fixing plate 1, a telescopic cylinder 2, a pressing head 3, and a positioning block 4. The telescopic cylinder 2 and the positioning block 4 are fixed on the fixing plate 1, and the telescopic cylinder 2 is drivingly connected to the pressing head 3;

[0035] One end of the positioning block 4 away from the fixed plate 1 is provided with an insertion piece positioning groove 41, the shape of the insertion piece positioning groove 41 is matched with the shape of the grounding insertion piece, the pressing head 3 is located above the positioning block 4, and one end of the pressing head 3 close to the positioning block 4 is provided with a U-shaped groove 31, the shape of the U-shaped groove 31 is matched with the shape of the end of the quick insertion terminal, and the U-shaped groove 31 is located above the insertion piece positioning groove 41.

[0036] Working principle: Before installation, the telescopic cylinder 2 is disconnected. Place the grounding insertion piece in the insertion piece positioning groove 41, and clamp the two shoulders of the quick insertion terminal to be assembled in the U-shaped groove 31 to complete the installation of the workpiece before assembly. Then start the telescopic cylinder 2, and the telescopic cylinder 2 drives the pressing head 3 to move downward, thereby driving the quick insertion terminal clamped on the pressing head 3 to move downward, quickly inserting the quick insertion terminal onto the grounding insertion piece in the insertion piece positioning groove 41. Close the telescopic cylinder 2, the pressing head 3 returns to its original position, and the assembled quick insertion terminal and grounding insertion piece can be taken out.

[0037] By arranging the pressing head 3 at the telescopic end of the telescopic cylinder 2 and providing a U-shaped groove 31 for clamping the quick insertion terminal on the pressing head 3, the telescopic movement of the telescopic cylinder 2 drives the quick insertion terminal in the U-shaped groove 31 to move downward, and the pressing head 3 exerts pressure on the quick insertion terminal. Cooperating with the insertion piece positioning groove 41 provided on the positioning block 4 for positioning and fixing the grounding insertion piece, the quick insertion terminal is quickly pressed onto the grounding insertion piece. Compared with manual pressing, the pressing of this structure is more time-saving and labor-saving, the assembly efficiency of the quick insertion terminal and the grounding insertion piece is higher, and the structure is simple and easy to maintain.

[0038] Preferred embodiment, as Figure 3 shown, a positioning post 42 is provided in the insertion piece positioning groove 41, the shape of the positioning post 42 is matched with the shape of the through hole on the grounding insertion piece, and the grounding insertion piece is sleeved on the positioning post 42. Further, the positioning post 42 is vertically fixed on the bottom of the insertion piece positioning groove 41, and the upper end of the positioning post 42 is provided with a chamfer.

[0039] The grounding insertion piece is positioned by the positioning post 42, and the grounding insertion piece is sleeved on the positioning post 42 to fix the positioning post 42, ensuring the stability of the grounding insertion piece during the subsequent assembly process. And a chamfer is provided at the upper end of the positioning post 42 to facilitate the grounding insertion piece to be sleeved on the positioning post 42.

[0040] Preferred embodiment, as Figure 2 shown, a limiting plate 32 is provided on the pressing head 3, and the limiting plate 32 is vertically fixed on the side of the pressing head 3 close to the positioning block 4. A guiding groove 43 is provided on the side wall of the insertion piece positioning groove 41, and the shape of the guiding groove 43 is matched with the shape of the limiting plate 32.

[0041] A limiting plate is provided below the indenter, enabling one side of the quick-connect terminal installed in the U-shaped groove to abut against the limiting plate. When the quick-connect terminal is assembled with the grounding blade, it can avoid deviation, ensuring the stability of the terminal connection and the reliability of the assembly. On the other hand, in cooperation with the guiding groove provided on the side wall of the blade positioning groove, the limiting plate moves along the guiding groove, guiding the downward movement of the quick-connect terminal and improving the assembly quality of the terminal and the blade.

[0042] Specifically, a first cylinder connecting plate 21 is provided between the telescopic cylinder 2 and the indenter 3. One end of the first cylinder connecting plate 21 is connected to the telescopic cylinder 2, and a limiting groove 22 is provided at the other end. The indenter 3 is fixed in the limiting groove 22. The telescopic cylinder 2 includes a first telescopic rod 23 and a second telescopic rod 24 arranged side by side. The upper ends of the first telescopic rod 23 and the second telescopic rod 24 are connected to a synchronous plate 25, and the first cylinder connecting plate 21 is fixed on the synchronous plate 25.

[0043] By setting the first telescopic rod 23 and the second telescopic rod 24 to drive the indenter 3 to descend, the stability of the movement is ensured, and the synchronous plate 25 can make the first telescopic rod 23 and the second telescopic rod 24 move downward synchronously, further ensuring the stability of the movement of the indenter 3.

[0044] Among them, a first oblong hole is provided on the indenter 3, and a bolt hole is provided at the bottom of the limiting groove 22. The indenter 3 is fixed in the limiting groove 22 by bolts.

[0045] Furthermore, a second cylinder connecting plate 5 is provided between the telescopic cylinder 2 and the fixing plate 1. The second cylinder connecting plate 5 is of an L-shaped structure. The second cylinder connecting plate 5 includes a horizontal plate 51 and a vertical plate 52 that are perpendicular to each other. The telescopic cylinder 2 is fixed on the vertical plate 52, and the horizontal plate 51 is fixed on the fixing plate 1. A second oblong hole is provided on the horizontal plate 51, and the second oblong hole is arranged parallel to the blade positioning groove 41. The horizontal plate 51 is fixed on the fixing plate by bolts. The number of the second oblong holes is 2, and the two oblong holes are parallel to each other.

[0046] By providing a first oblong hole on the indenter 3 and a second oblong hole on the horizontal plate 51 and fixing them with bolts, the position of the indenter 3 or the telescopic cylinder 2 can be adjusted by loosening the bolts and moving the indenter 3 or the horizontal plate along the oblong holes, improving the flexibility of the device.

[0047] As Figures 1 to 4As shown, in combination with the above preferred embodiments, in the specific assembly process, the grounding insert is placed in the insert positioning groove. The positioning post in the insert positioning groove is used to position the grounding insert, and the grounding insert is sleeved on the positioning post. The two shoulders of the quick-insert terminal to be inserted are placed in the U-shaped groove of the pressing head, and the opening of the quick-insert terminal faces the head of the grounding insert. Then, the telescopic cylinder is started, and the telescopic rod of the telescopic cylinder moves downward, driving the pressing head to move downward together through the cylinder connecting plate, and quickly inserting the quick-insert terminal onto the grounding insert to complete the assembly. The assembly tooling has a simple structure, convenient later maintenance, and high assembly efficiency.

[0048] The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations based on the concept of the present invention without creative labor. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field of the present invention through logical analysis, reasoning, or limited experiments based on the concept of the present invention on the basis of the prior art shall fall within the protection scope determined by the claims.

Claims

1. An assembly tool for a pneumatic quick-connect terminal and a grounding insert, characterized in that It includes a fixed plate (1), a telescopic cylinder (2), a pressure head (3) and a positioning block (4). The telescopic cylinder (2) and the positioning block (4) are fixed on the fixed plate (1), and the telescopic cylinder (2) is drivingly connected to the pressure head (3). One end of the positioning block (4) away from the fixed plate (1) is provided with an insertion piece positioning groove (41). The shape of the insertion piece positioning groove (41) matches the shape of the grounding insertion piece. The pressure head (3) is located above the positioning block (4). One end of the pressure head (3) close to the positioning block (4) is provided with a U-shaped groove (31). The shape of the U-shaped groove (31) matches the shape of the end of the quick insertion terminal. The U-shaped groove (31) is located above the insertion piece positioning groove (41).

2. The assembly tooling for a pneumatic quick-connect terminal and a grounding insert according to claim 1, characterized in that, A positioning post (42) is arranged in the insertion piece positioning groove (41). The shape of the positioning post (42) matches the shape of the through hole on the grounding insertion piece. The grounding insertion piece is sleeved on the positioning post (42).

3. The assembly tooling for a pneumatic quick-connect terminal and a grounding insert according to claim 2, characterized in that, The positioning post (42) is vertically fixed on the bottom of the insertion piece positioning groove (41), and the upper end of the positioning post (42) is provided with a rounded corner.

4. The assembly tooling for a pneumatic quick-insert terminal and a grounding insert according to claim 1, characterized in that, A limiting plate (32) is arranged on the pressure head (3). The limiting plate (32) is vertically fixed on one side of the pressure head (3) close to the positioning block (4).

5. The assembly tooling for a pneumatic quick-connect terminal and a grounding tab according to claim 4, characterized in that A guiding groove (43) is arranged on the side wall of the insertion piece positioning groove (41). The shape of the guiding groove (43) matches the shape of the limiting plate (32).

6. The assembly tooling for a pneumatic quick-connect terminal and a grounding insert according to claim 1, characterized in that, A first cylinder connecting plate (21) is arranged between the telescopic cylinder (2) and the pressure head (3). One end of the first cylinder connecting plate (21) is connected to the telescopic cylinder (2), and the other end is provided with a limiting groove (22). The pressure head (3) is fixed in the limiting groove (22).

7. An assembly tool for a pneumatic quick-connect terminal and a grounding insert according to claim 6, characterized in that The telescopic cylinder (2) includes a first telescopic rod (23) and a second telescopic rod (24) arranged side by side. The upper ends of the first telescopic rod (23) and the second telescopic rod (24) are connected to a synchronous plate (25). The first cylinder connecting plate (21) is fixed on the synchronous plate (25).

8. An assembly tooling for a pneumatic quick-connect terminal and a grounding tab according to claim 6, characterized in that, A first long round hole is arranged on the pressure head (3). A bolt hole is arranged at the bottom of the limiting groove (22). The pressure head (3) is fixed in the limiting groove (22) by bolts.

9. The assembly tooling for a pneumatic quick-insert terminal and a grounding insert according to claim 1, characterized in that, A second cylinder connecting plate (5) is arranged between the telescopic cylinder (2) and the fixed plate (1). The second cylinder connecting plate (5) is of an L-shaped structure. The second cylinder connecting plate (5) includes a horizontal plate (51) and a vertical plate (52) perpendicular to each other. The telescopic cylinder (2) is fixed on the vertical plate (52), and the horizontal plate (51) is fixed on the fixed plate (1).

10. The assembly tooling for a pneumatic quick-insert terminal and a grounding insert according to claim 9, characterized in that, A second long round hole is arranged on the horizontal plate (51). The second long round hole is arranged in parallel with the insertion piece positioning groove (41). The horizontal plate (51) is fixed on the fixed plate by bolts. The number of the second long round holes is multiple, and each long round hole is parallel to each other.