Dehydration device for glyceride production
By designing an automated dehydration device for glyceride production, the problem of manpower pouring in the prior art is solved, and automated pouring and cleaning is realized, production efficiency and product quality are improved, and costs are reduced.
Patent Information
- Application Number
- CN202422393137.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing dehydration device for glyceride production cannot automatically pour materials, resulting in waste of labor, reducing work efficiency and increasing production costs.
A dewatering device including a base, dewatering bucket, centrifugal screen and driving components is designed. The cylinder drives the stabilizing rod and the connecting rod to achieve automatic pouring of the dewatering bucket, and combines a motor-driven scraper to clean the residues in the inner wall of the centrifugal screen to achieve automatic pouring and cleaning.
It realizes automatic pouring of the glyceride production process, saves manpower, improves work efficiency, reduces production costs, and improves product quality and market competitiveness.
Smart Images
Figure CN223127327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glyceride production, in particular to a dehydration device for glyceride production. Background Technique
[0002] Glycerides are a class of compounds formed by glycerol and fatty acids through an esterification reaction. They are neutral substances, insoluble in water, soluble in organic solvents, and have important applications in industry and life. The production process of glycerides can be adjusted according to the use of the final product to meet different quality standards and application requirements. In the production process of glycerides, dehydration is an important step, especially in the esterification reaction stage. The main purpose of the dehydration device is to remove the water generated by the reaction to promote the reaction to proceed in the direction of forming glycerides.
[0003] In the prior art, some dehydration devices for glyceride production cannot automatically discharge materials after dehydration, which requires manual discharging, wasting a lot of time, reducing work efficiency, and increasing production costs. Therefore, a dehydration device for glyceride production is proposed to solve the above problems. Summary of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a dehydration device for glyceride production, aiming to improve the problem that the work efficiency is reduced due to the need for manual discharging and the device cannot automatically discharge materials in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A dehydration device for glyceride production, including a base, a dehydration barrel is arranged on the top of the base, a pouring block is fixedly connected to the top of the dehydration barrel, a centrifugal sieve is rotatably connected inside the dehydration barrel, a driving component for rotation is installed at the bottom of the dehydration barrel, two brackets are fixedly connected to the top of the base, fixing blocks are fixedly connected to the front and rear sides of the dehydration barrel, a connecting block is fixedly connected to the right side of the bracket, a stabilizing block is fixedly connected to the right side of the bracket, a connecting rod is rotatably connected to the outside of the connecting block, a stabilizing rod is rotatably connected to the outside of the stabilizing block, a cylinder is fixedly connected to the outside of the bracket, and a water outlet is fixedly connected to the outside of the dehydration barrel;
[0007] As a further description of the above technical solution:
[0008] The driving component includes a protection block, the inside of the protection block is fixedly connected to the bottom of the dehydration barrel, and a motor I is fixedly connected to the inside of the protection block;
[0009] As a further description of the above technical solution:
[0010] Two top blocks are fixedly connected to the top of the dehydration bucket. Restricting blocks are fixedly connected to the adjacent sides of the two top blocks. A second motor is fixedly connected to the adjacent sides of the two restricting blocks. A protection column is fixedly connected to the driving end of the second motor. A protection groove is formed in the outer part of the protection column. Two rotating rods are rotatably connected to the inside of the protection groove. A scraper is rotatably connected to the outer parts of the two rotating rods. Two limiting rings are arranged on the outer part of the protection column;
[0011] As a further description of the above technical solution:
[0012] The outer part of the connecting rod is rotatably connected to the outer part of the fixed block, and the outer part of the stabilizing rod is rotatably connected to the outer part of the fixed block;
[0013] As a further description of the above technical solution:
[0014] The driving end of the first motor is fixedly connected to the bottom of the centrifugal sieve, and the driving end of the cylinder is rotatably connected to the bottom of the stabilizing rod;
[0015] As a further description of the above technical solution:
[0016] The bottom of the protection column is rotatably connected to the inner wall of the centrifugal sieve, and the outer part of the rotating rod is rotatably connected to the inside of the protection column;
[0017] As a further description of the above technical solution:
[0018] The outer part of the protection column is in threaded connection with the inside of the limiting ring, and the outer part of the scraper is in contact with the inner wall of the centrifugal sieve;
[0019] As a further description of the above technical solution:
[0020] A plurality of support blocks are fixedly connected to the bottom of the base, and a hollow groove is formed in the base.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by starting the cylinder, the stabilizing rod can drive the dehydration bucket to lift, and cooperate with the connecting rod 11 to pour the glyceride raw material after the water is sieved by the inner wall of the centrifugal sieve, so as to complete the process of automatic pouring, thus saving a large amount of manpower, making the production process smoother, improving work efficiency, and reducing production costs.
[0023] 2. In the utility model, by starting the second motor, the protection column can be driven, so that the scraper scrapes the residual glyceride raw material on the inner wall of the centrifugal sieve, thus completing the work of cleaning the centrifugal sieve, avoiding the influence of the residual glyceride raw material on the subsequent production, improving the product quality, and making the product more competitive in the market. Brief Description of the Drawings
[0024] Figure 1 Fig. is a three-dimensional schematic diagram of a dehydration device for glyceride production proposed by the present utility model;
[0025] Figure 2 Fig. is a structural schematic diagram of the pouring block of a dehydration device for glyceride production proposed by the present utility model;
[0026] Figure 3 Fig. is a structural sectional view of the base of a dehydration device for glyceride production proposed by the present utility model;
[0027] Figure 4 Fig. is a structural schematic diagram of the protection column of a dehydration device for glyceride production proposed by the present utility model;
[0028] Figure 5 Fig. is a structural sectional view of the limiting ring of a dehydration device for glyceride production proposed by the present utility model.
[0029] Legend Explanation:
[0030] 1. Base; 2. Dehydration barrel; 3. Pouring block; 4. Centrifugal sieve; 5. Protection block; 6. Motor I; 7. Bracket; 8. Fixed block; 9. Connecting block; 10. Stabilizing block; 11. Connecting rod; 12. Stabilizing rod; 13. Cylinder; 14. Water outlet; 15. Top block; 16. Limiting block; 17. Motor II; 18. Protection column; 19. Protection groove; 20. Rotating rod; 21. Scraper; 22. Limiting ring. Detailed Embodiment
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0032] Refer to Figure 1 and Figure 3, An embodiment provided by the present utility model: A dehydration device for glyceride production, including a base 1. A plurality of support blocks are fixedly connected to the bottom of the base 1. The base 1 is used to bear the weight, and together with the support blocks, it can form a height difference. A hollow groove is opened inside the base 1 to avoid bumping during pouring. A dehydration barrel 2 is arranged on the top of the base 1, which is used to block the screened water to prevent it from splashing everywhere. A pouring block 3 is fixedly connected to the top of the dehydration barrel 2 for cooperating with pouring. A centrifugal sieve 4 is rotatably connected inside the dehydration barrel 2, which is used to screen the water from the glyceride raw material, so that the water is thrown into the inside of the dehydration barrel 2. A driving component for rotation is installed at the bottom of the dehydration barrel 2;
[0033] The driving component includes a protection block 5. The inside of the protection block 5 is fixedly connected to the bottom of the dehydration barrel 2. A motor 6 is fixedly connected inside the protection block 5. The driving end of the motor 6 is fixedly connected to the bottom of the centrifugal sieve 4. Through the protection block 5, the motor 6 can be fixed and protected. Starting the motor 6 can make the centrifugal sieve 4 rotate clockwise inside the dehydration barrel 2.
[0034] Refer to Figure 1 and Figure 2 , Two brackets 7 are fixedly connected to the top of the base 1 for load-bearing and support. Fixed blocks 8 are fixedly connected to the front and rear sides of the dehydration barrel 2 to disperse the weight during pouring of the dehydration barrel 2 and avoid damage to the dehydration barrel 2. A connecting block 9 is fixedly connected to the right side of the bracket 7, and a stabilizing block 10 is fixedly connected to the right side of the bracket 7. The connecting block 9 and the stabilizing block 10 are used to form a length difference to enable subsequent operation;
[0035] A connecting rod 11 is rotatably connected to the outside of the connecting block 9, a stabilizing rod 12 is rotatably connected to the outside of the stabilizing block 10, the outside of the connecting rod 11 is rotatably connected to the outside of the fixed block 8, the outside of the stabilizing rod 12 is rotatably connected to the outside of the fixed block 8. A cylinder 13 is fixedly connected to the outside of the bracket 7. The driving end of the cylinder 13 is rotatably connected to the bottom of the stabilizing rod 12. By raising the cylinder 13, the stabilizing rod 12 can be lifted, and then it will drive the fixed block 8, so that the entire dehydration barrel 2 can be lifted. At the same time, due to the limitation of the connecting rod 11, the dehydration barrel 2 can be made stable, and the connecting rod 11 will rotate accordingly. With the help of the connecting rod 11, the dehydration barrel 2 can be overturned, so as to pour out the glyceride raw material inside the centrifugal sieve 4.
[0036] Refer to Figure 3 、 Figure 4 and Figure 5, an outlet 14 is fixedly connected to the outside of the dehydration barrel 2 for discharging the water screened out by the centrifugal sieve 4. Two top blocks 15 are fixedly connected to the top of the dehydration barrel 2. Limiting blocks 16 are fixedly connected to the adjacent sides of the two top blocks 15. A second motor 17 is fixedly connected to the adjacent sides of the two limiting blocks 16. The top blocks 15 can fix the limiting blocks 16, enabling the second motor 17 to operate normally. A protection column 18 is fixedly connected to the driving end of the second motor 17. Starting the second motor 17 can drive the protection column 18 to rotate clockwise. A protection groove 19 is provided on the outside of the protection column 18 for storage and protection;
[0037] Two rotating rods 20 are rotatably connected to the inside of the protection groove 19. The bottom of the protection column 18 is rotatably connected to the inner wall of the centrifugal sieve 4. The outside of the rotating rods 20 is rotatably connected to the inside of the protection column 18. A scraper 21 is rotatably connected to the outside of the two rotating rods 20. The two rotating rods 20 can be used to store and take out the scraper 21. Two limiting rings 22 are provided on the outside of the protection column 18. The scraper 21 can be restricted by the limiting rings 22 inside the protection groove 19. The outside of the protection column 18 is threadedly connected to the inside of the limiting ring 22. The outside of the scraper 21 is in contact with the inner wall of the centrifugal sieve 4. The inner wall of the centrifugal sieve 4 can be cleaned by the scraper 21.
[0038] Working principle: When the equipment needs to be used, the glyceride raw material is put into the inside of the centrifugal sieve 4. By starting the first motor 6, under the protection and restriction of the protection block 5, the first motor 6 can drive the centrifugal sieve 4 to rotate clockwise inside the dehydration barrel 2. Due to the action of centrifugal force, the water in the glyceride raw material can pass through the centrifugal sieve 4, be screened out, enter the inner wall of the dehydration barrel 2, and flow out from the outlet 14, thus completing the dehydration;
[0039] When pouring the material after dehydration is completed, by starting the cylinder 13, since the driving end of the cylinder 13 is rotatably connected to the stabilizing rod 12, the stabilizing rod 12 can rotate under the restriction of the stabilizing block 10, thereby driving the fixing block 8 to rise, causing the connecting rod 11 to rotate upward under the restriction of the connecting block 9. The linkage cooperation between the stabilizing rod 12 and the connecting rod 11 enables the dehydration barrel 2 to be lifted, and then the glyceride raw material after dehydration on the inner wall of the centrifugal sieve 4 can be poured out;
[0040] When the equipment is used up, it needs to be cleaned. At this time, by turning two limiting rings 22, the notch of the limiting ring 22 is aligned with the protection groove 19, so that the two rotating rods 20 can be rotated downward, and the scraper 21 can be taken out. Then, turn the two limiting rings 22 again so that the notches of the two limiting rings 22 are opposite to the protection groove 19, and the limiting ring 22 fits with the rotating rod 20, so that the rotating rod 20 can be restricted and will not shake. At this time, start the second motor 17, so that the second motor 17 drives the protection column 18 to rotate clockwise. At this time, the scraper 21 can scrape the glyceride raw materials remaining on the inner wall of the centrifugal sieve 4, thus completing the work of cleaning the inner wall of the centrifugal sieve 4.
[0041] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A dehydration device for glyceride production, comprising a base (1), characterized in that: At the top of the base (1), a dewatering bucket (2) is provided. At the top of the dewatering bucket (2), a pouring block (3) is fixedly connected. Inside the dewatering bucket (2), a centrifugal sieve (4) is rotatably connected. At the bottom of the dewatering bucket (2), a driving assembly for rotation is installed. At the top of the base (1), two brackets (7) are fixedly connected. On both the front and rear sides of the dewatering bucket (2), fixed blocks (8) are fixedly connected. On the right side of the bracket (7), a connecting block (9) is fixedly connected. On the right side of the bracket (7), a stabilizing block (10) is fixedly connected. Outside the connecting block (9), a connecting rod (11) is rotatably connected. Outside the stabilizing block (10), a stabilizing rod (12) is rotatably connected. Outside the bracket (7), a cylinder (13) is fixedly connected. Outside the dewatering bucket (2), a water outlet (14) is fixedly connected.
2. The dehydration device for glyceride production according to claim 1, wherein: The driving assembly includes a protection block (5). Inside the protection block (5), it is fixedly connected to the bottom of the dewatering bucket (2). Inside the protection block (5), a first motor (6) is fixedly connected.
3. The dehydration device for glyceride production according to claim 1, characterized in that: At the top of the dewatering bucket (2), two top blocks (15) are fixedly connected. On the adjacent sides of the two top blocks (15), limiting blocks (16) are fixedly connected. On the adjacent sides of the two limiting blocks (16), a second motor (17) is fixedly connected. The driving end of the second motor (17) is fixedly connected to a protection column (18). On the outside of the protection column (18), a protection groove (19) is provided. Inside the protection groove (19), two rotating rods (20) are rotatably connected. Outside the two rotating rods (20), a scraping plate (21) is rotatably connected. On the outside of the protection column (18), two limiting rings (22) are provided.
4. A dehydration device for glyceride production according to claim 1, characterized in that: Outside the connecting rod (11), it is rotatably connected to the outside of the fixed block (8). Outside the stabilizing rod (12), it is rotatably connected to the outside of the fixed block (8).
5. The dehydration device for glyceride production according to claim 2, characterized in that: The driving end of the first motor (6) is fixedly connected to the bottom of the centrifugal sieve (4). The driving end of the cylinder (13) is rotatably connected to the bottom of the stabilizing rod (12).
6. The dehydration device for glyceride production according to claim 3, characterized in that: The bottom of the protection column (18) is rotatably connected to the inner wall of the centrifugal sieve (4). Outside the rotating rod (20), it is rotatably connected to the inside of the protection column (18).
7. The dehydration device for glyceride production according to claim 3, characterized in that: The outside of the protection column (18) is in threaded connection with the inside of the limiting ring (22). The outside of the scraping plate (21) is in contact with the inner wall of the centrifugal sieve (4).
8. The dehydration device for glyceride production according to claim 1, characterized in that: At the bottom of the base (1), a plurality of support blocks are fixedly connected. Inside the base (1), a hollow groove is provided.