Air inlet flow guide structure of spray tower for chemical raw material production
By setting up a gas distribution mechanism in the spray tower, the problem of direct entry of exhaust gases leads to short contact time, the full mixing and neutralization reaction between exhaust gas and spray liquid is achieved, and the efficiency of removing harmful substances is improved.
Patent Information
- Application Number
- CN202422345133.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The direct entry of exhaust gas in the existing spray tower leads to a short contact time with the spray droplets, insufficient neutralization reaction, and affecting the efficiency of removing harmful substances.
The air distribution mechanism is provided in the spray tower, including a shunt pipe, a side pipe and a jet mechanism. Through components such as jet head, elbow and sealing gasket, the exhaust gas is diverted and high-speed entry is achieved, and the contact area between the exhaust gas and the spray droplets is increased.
The contact area between waste gas and spray liquid and the neutralization reaction efficiency are improved, and the removal effect of harmful substances is improved.
Smart Images

Figure CN223127666U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spray towers, and particularly relates to an air inlet diversion structure of a spray tower for chemical raw material production. Background Technique
[0002] Spray towers are mainly used to treat industrial waste gas. Through the full contact between the waste gas and the liquid, and by utilizing the solubility or chemical reaction of the waste gas in the liquid, the concentration of the waste gas is reduced. Its working principle depends on dry spray nozzles. Through the spraying of the spraying medium, the harmful substances in the waste gas are absorbed or neutralized;
[0003] For example, the Chinese utility model patent disclosed in the existing publication number CN214051105U: a spray tower, including a spray tower body, and an air inlet is provided at the lower part of the spray tower body, and an exhaust port is provided at the top of the spray tower body. A purified liquid collection box is provided at the bottom of the spray tower body. An oil separation box and a purified liquid box are arranged in parallel on one side of the purified liquid collection box. The purified liquid collection box is communicated with the oil separation box through a U-shaped pipe, and the oil separation box is communicated with the purified liquid box through an oil filter. Therefore, when the waste gas is treated in this application, the waste gas is directly introduced into the spray tower body through the air inlet pipe and the air inlet. After a large amount of gas directly enters the spray tower body, the rapid influx of a large amount of waste gas may cause insufficient contact time between the gas and the spraying medium, and failure to mix and react fully, thus reducing the removal efficiency of harmful substances. Moreover, a large amount of waste gas entering the spray tower will reduce the flow pressure of the waste gas entering the spray tower, that is, the low-pressure state will affect the atomization effect of the spraying medium, reduce the contact area between the gas and the spray droplets, and further limit the occurrence of the neutralization reaction. Content of the Utility Model
[0004] The purpose of the utility model is to provide an air inlet diversion structure of a spray tower for chemical raw material production, which can effectively solve the problem in the background technique that the existing spray tower has short contact time with spray droplets and insufficient neutralization reaction due to the direct entry of waste gas.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] An air inlet diversion structure for a spray tower used in chemical raw material production, including a spray tower body. An air outlet pipe is fixedly installed at the top of the spray tower body. A water inlet pipe is fixedly installed on the outside of the spray tower body, and the water inlet pipe is communicated with a spray pipe inside the spray tower body. A water outlet pipe and an air inlet pipe are also respectively fixedly installed on the spray tower body at a position below the water inlet pipe. A gas distribution mechanism is arranged on one side of the air inlet pipe. The gas distribution mechanism includes a shunt pipe, and a plurality of side pipes are fixedly installed on the outside of the shunt pipe. A plurality of jet mechanisms are arranged on the outside of the side pipes. The jet mechanism includes a jet head. An elbow is fixedly installed on one side of the jet head. The jet head is movably installed on the outside of the side pipe, and a plurality of sealing gaskets are movably installed at the bottom of the elbow.
[0007] Optionally, the air inlet pipe is fixedly connected to the output end of an external input fan through a pipeline, and the inner cavity of the shunt pipe is communicated with the inner cavity of the air inlet pipe.
[0008] Optionally, a plurality of first fixing seats are fixedly installed on the outside of the side pipe, and screw grooves are opened on the inner sides of the first fixing seats;
[0009] Based on this, through the setting of the shunt pipe and the side pipes, the gas entering the spray tower body is shunted, and the setting of the first fixing seats and the screw grooves can provide basic conditions for the installation of the jet heads.
[0010] Optionally, a second fixing seat is fixedly installed on the outside of the jet head. A spiral thread is fixedly installed on the jet head on one side of the second fixing seat, and the jet head is threadedly connected to the corresponding screw groove through the spiral thread.
[0011] Optionally, a plurality of drain holes are opened at the bottom of the elbow;
[0012] Based on this, by opening a plurality of drain holes at the bottom of the elbow, part of the water droplets entering the elbow can be discharged, preventing them from remaining in the elbow or the side pipe.
[0013] Optionally, a bottom plate is fixedly installed at the bottom of the elbow on one side of the drain holes, and a plurality of through holes are opened in the bottom plate at a position below the drain holes.
[0014] Optionally, a plug rod is fixedly installed at one side of the bottom of the sealing gasket. The bottom of the plug rod passes through the corresponding through hole in the bottom plate and extends to a position below the bottom plate and is clamped with a snap spring.
[0015] Optionally, a compression spring is sleeved on the plug rod between the sealing gasket and the bottom plate;
[0016] Based on this, by inserting and installing the sealing gasket in the drain hole, the water droplets entering the elbow can be discharged through the drain hole when the equipment is not running. When the air is introduced, the sealing gasket can be pressed down by the wind pressure to close the drain hole, ensuring that the gas enters the spray tower body at a high speed.
[0017] The working principle and beneficial effects of the present utility model are as follows:
[0018] In the present utility model, a gas distribution mechanism is arranged inside the spray tower body, and the gas distribution mechanism is composed of components such as a shunt pipe, side pipes, and a jetting mechanism. The jetting mechanism is in turn composed of components such as jetting heads, elbows, and gaskets, which can shunt and introduce the waste gas entering the spray tower body, and increase the contact area between the waste gas and the spray droplets, enabling the harmful substances in the waste gas to be more fully mixed with the spray droplets and undergo a neutralization reaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above characteristics, technical features, advantages and their implementation manners of the present utility model will be further described below in a clear and understandable manner in combination with the drawings of the preferred embodiments.
[0020] Figure 1 is a schematic diagram of the split main structure of the present utility model;
[0021] Figure 2 is a schematic diagram of the structure of the gas distribution mechanism of the present utility model;
[0022] Figure 3 is a schematic diagram of the structure of the side pipe of the present utility model;
[0023] Figure 4 is Figure 3 an enlarged view of part A in
[0024] Figure 5 is a sectional view of the jetting head and elbow of the present utility model;
[0025] Figure 6 is Figure 5 an enlarged view of part B in
[0026] In the figures: 1. Spray tower body; 2. Outlet pipe; 3. Inlet water pipe; 4. Outlet water pipe; 5. Inlet gas pipe; 6. Gas distribution mechanism; 7. Shunt pipe; 8. Side pipes; 9. Jetting mechanism; 10. Jetting head; 11. Elbow; 12. Gasket; 13. First fixing seat; 14. Thread groove; 15. Second fixing seat; 16. Thread; 17. Drain hole; 18. Bottom plate; 19. Insert rod; 20. Snap ring; 21. Compression spring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the specific embodiments of the present utility model will be described below with reference to the drawings. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings and other embodiments can be obtained.
[0028] To simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. Additionally, to simplify the drawings for easier understanding, for components with the same structure or function in some figures, only one of them is schematically shown, or only one of them is labeled. In this text, "one" not only means "only this one", but also can mean "more than one" situation, and "several" includes "two" and "more than two".
[0029] In this text, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", and "joined" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific situations.
[0030] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0031] Embodiment 1:
[0032] Referring to Figures 1-6 , which is the first embodiment of the present utility model, a gas inlet diversion structure for a spray tower used in chemical raw material production is proposed, including a spray tower body 1. An outlet pipe 2 is fixedly installed at the top of the spray tower body 1. A water inlet pipe 3 is fixedly installed outside the spray tower body 1, and the water inlet pipe 3 is communicated with a spray pipe inside the spray tower body 1. The spray tower body 1 located below the water inlet pipe 3 is also fixedly installed with a water outlet pipe 4 and an air inlet pipe 5 respectively. A gas distribution mechanism 6 is arranged on one side of the air inlet pipe 5. The gas distribution mechanism 6 includes a shunt pipe 7. A plurality of side pipes 8 are fixedly installed outside the shunt pipe 7. A plurality of jet mechanisms 9 are arranged outside the side pipes 8. The jet mechanism 9 includes a jet head 10. An elbow 11 is fixedly installed on one side of the jet head 10. The jet head 10 is movably installed outside the side pipe 8. A plurality of gaskets 12 are movably installed at the bottom of the elbow 11.
[0033] The air inlet pipe 5 is fixedly connected to the output end of an external input fan through a pipe, and the inner cavity of the shunt pipe 7 is communicated with the inner cavity of the air inlet pipe 5. A plurality of first fixing seats 13 are fixedly installed outside the side pipe 8. A thread groove 14 is opened inside the first fixing seat 13. Based on this, through the settings of the shunt pipe 7 and the side pipe 8, the gas entering the spray tower body 1 is shunted, and the settings of the first fixing seat 13 and the thread groove 14 can provide a basic condition for the installation of the jet head 10.
[0034] Embodiment 2:
[0035] Reference Figures 3-6 As the second embodiment of the present utility model, the difference between this embodiment and the first embodiment is that: a second fixed seat 15 is fixedly installed outside the jet head 10, a spiral thread 16 is fixedly installed on the jet head 10 on one side of the second fixed seat 15, and the jet head 10 is threadedly connected to the corresponding screw groove 14 through the spiral thread 16. A plurality of drain holes 17 are opened at the bottom of the elbow 11. Based on this, opening a plurality of drain holes 17 at the bottom of the elbow 11 can discharge some of the water droplets that enter the elbow 11, preventing them from remaining in the elbow 11 or the side pipe 8. A bottom plate 18 is fixedly installed at the bottom of the elbow 11 on one side of the drain hole 17, and a plurality of through holes are opened in the bottom plate 18 at a position below the drain hole 17. A plug rod 19 is fixedly installed on one side of the bottom of the gasket 12. The bottom of the plug rod 19 passes through the corresponding through hole in the bottom plate 18 and extends to a position below the bottom plate 18 and is clamped with a snap spring 20. A compression spring 21 is sleeved on the plug rod 19 between the gasket 12 and the bottom plate 18. Based on this, inserting and installing the gasket 12 in the drain hole 17 can discharge the water droplets that enter the elbow 11 through the drain hole 17 when the device is not running. When the air enters, the air pressure can be used to press down the gasket 12 to close the drain hole 17, ensuring that the gas enters the spray tower body 1 at high speed.
[0036] It should be noted that the present utility model is an air inlet diversion structure for a spray tower used in chemical raw material production. When the waste gas enters the intake pipe 5 through an external fan and pipeline, the waste gas enters the shunt pipe 7 through the intake pipe 5, and the waste gas is shunted into a plurality of side pipes 8 through the shunt pipe 7. Then, the waste gas is further shunted into a plurality of jet heads 10 through the side pipes 8. The waste gas can be accelerated into the spray tower body 1 through the difference in the inlet and outlet channel diameters, and through the settings of the plurality of jet heads 10 and the elbows 11, the waste gas entering the spray tower body 1 can fully contact the spray liquid and the packing in the spray tower body 1, thereby improving the quality of the neutralization reaction.
[0037] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An air inlet diversion structure for a spray tower used in chemical raw material production, characterized in that: Applied to the spray tower body (1), an air outlet pipe (2) is fixedly installed at the top of the spray tower body (1), a water inlet pipe (3) is fixedly installed on the outer side of the spray tower body (1), the water inlet pipe (3) is communicated with a spray pipe inside the spray tower body (1), a water outlet pipe (4) and an air inlet pipe (5) are respectively fixedly installed on the spray tower body (1) at a position below the water inlet pipe (3), a gas distribution mechanism (6) is arranged on one side of the air inlet pipe (5), the gas distribution mechanism (6) includes a shunt pipe (7), a plurality of side pipes (8) are fixedly installed on the outer side of the shunt pipe (7), a plurality of jetting mechanisms (9) are arranged on the outer side of the side pipe (8), the jetting mechanism (9) includes a jetting head (10), an elbow (11) is fixedly installed on one side of the jetting head (10), the jetting head (10) is movably installed on the outer side of the side pipe (8), and a plurality of sealing gaskets (12) are movably installed at the bottom of the elbow (11).
2. The air inlet diversion structure of a spray tower for chemical raw material production according to claim 1, characterized in that: The air inlet pipe (5) is fixedly connected to the output end of an external input fan through a pipe, and the inner cavity of the shunt pipe (7) is communicated with the inner cavity of the air inlet pipe (5).
3. The air inlet diversion structure of a spray tower for chemical raw material production according to claim 1, characterized in that: A plurality of first fixing seats (13) are fixedly installed on the outer side of the side pipe (8), and screw grooves (14) are formed inside the first fixing seats (13).
4. The air inlet diversion structure of a spray tower for chemical raw material production according to claim 3, characterized in that: A second fixing seat (15) is fixedly installed on the outer side of the jetting head (10), a spiral thread (16) is fixedly installed on the jetting head (10) at one side of the second fixing seat (15), and the jetting head (10) is threadedly connected in the corresponding screw groove (14) through the spiral thread (16).
5. The air inlet diversion structure of a spray tower for chemical raw material production according to claim 4, characterized in that: A plurality of drain holes (17) are formed at the bottom of the elbow (11).
6. The air inlet diversion structure of a spray tower for chemical raw material production according to claim 5, characterized in that: A bottom plate (18) is fixedly installed at the bottom of the elbow (11) at a position on one side of the drain hole (17), and a plurality of through holes are formed in the bottom plate (18) at a position below the drain hole (17).
7. The intake air diversion structure of a spray tower for chemical raw material production according to claim 6, characterized in that: A plug rod (19) is fixedly installed at one side of the bottom of the sealing gasket (12), the bottom of the plug rod (19) passes through the corresponding through hole in the bottom plate (18) and extends to a position below the bottom plate (18) and is clamped with a snap spring (20).
8. The air inlet diversion structure of a spray tower for chemical raw material production according to claim 7, characterized in that: A compression spring (21) is sleeved on the plug rod (19) between the sealing gasket (12) and the bottom plate (18).
Citation Information
Patent Citations
Spray tower
CN214051105U