Mixing device for soft magnetic materials

Abstract

The utility model discloses a soft magnetic material mixing device, which belongs to the technical field of soft magnetic material production, and comprises a rack, a rotating mechanism and a mixing mechanism, the mixing mechanism is arranged on the rotating mechanism, the rotating mechanism comprises a rotating component and a driving component, and the driving component is arranged on the rack. The rotating assembly comprises a fixing plate, a first connecting rod and a rotating plate, the fixing plate is arranged at the top end of the rack, the first connecting rod is rotationally connected to the fixing plate, one end of the first connecting rod is connected with the driving assembly, the other end of the first connecting rod is connected with the rotating plate, and the rotating plate is arranged on the fixing plate. A first through hole is formed in the rotating plate, the driving assembly is arranged on the rack and the fixed plate, soft magnetic materials can fully flow and be mixed in the material mixing device, the situation of uneven mixing is reduced, the materials can be mixed in different directions and positions through overturning, and it is ensured that all components are evenly distributed.

Description

Technical Field

[0001] The utility model relates to the technical field of soft magnetic material production, and more specifically, to a mixing device for soft magnetic materials. Background Art

[0002] Soft magnetic materials refer to materials where magnetization occurs when Hc is not greater than 1000 A / m. Such materials are called soft magnets. Typical soft magnetic materials can achieve the maximum magnetization intensity with the smallest external magnetic field. Soft magnetic materials (soft magnetic materials) are magnetic materials with low coercivity and high magnetic permeability. Soft magnetic materials are easy to magnetize and demagnetize, and are widely used in electrical equipment and electronic equipment. The most commonly used soft magnetic materials are iron-silicon alloys (silicon steel sheets) and various soft ferrites, etc. Soft magnetic materials have the following characteristics: 1. High magnetic permeability: capable of easily conducting magnetic fields; 2. Low coercivity: less energy is required for magnetization and demagnetization; 3. Low hysteresis loss: less energy is lost during magnetization and demagnetization.

[0003] The patent with the Chinese patent publication number CN217410463U discloses a stirring device for the production of magnetic materials. The stirring device includes a hollow rotating rod. Symmetrically fixed and sleeved on the upper and lower surfaces of the hollow rotating rod are stirring blades. Symmetrically and movably connected to the middle surface of the hollow rotating rod through hinges are sealing plates. Rotatably sleeved on the middle surface of the hollow rotating rod is a filter mesh plate. Symmetrically and fixedly connected between the bottom of the sealing plate and the middle surface of the hollow rotating rod are rotating components. Symmetrically rotatably sleeved in the inner cavity of the rotating components are electric telescopic rods. Power lines are arranged on the surfaces of the electric telescopic rods. A sweeping mechanism is arranged on the surface of the hollow rotating rod. The utility model relates to the technical field of magnetic materials. This stirring device for the production of magnetic materials solves the problem that the existing stirring device can only stir raw materials, and after stirring is completed, there may be tiny particles that are not fused in the solution and cannot be removed.

[0004] However, the above-mentioned existing technical solutions have the following defects: When staff mix soft magnetic materials, they cannot turn the mixing barrel up and down, resulting in insufficient mixing of the soft magnetic materials during mixing, requiring more mixing time, reducing production efficiency, and affecting product performance.

[0005] Therefore, it is necessary to provide a mixing device for soft magnetic materials to solve the above problems. Summary of the Utility Model

[0006] The utility model provides a mixing device for soft magnetic materials, which can improve the problems of insufficient and uneven mixing of materials in related technologies.

[0007] An embodiment of the present application provides a mixing device for soft magnetic materials, comprising a frame, a rotating mechanism and a mixing mechanism, wherein the mixing mechanism is arranged on the rotating mechanism, the rotating mechanism comprises a rotating component and a driving component, the rotating component comprises a fixed plate, a first connecting rod and a rotating plate, the fixed plate is arranged on the top of the frame, the first connecting rod is rotatably connected to the fixed plate, and one end of the first connecting rod is connected to the driving component, and the other end of the first connecting rod is connected to the rotating plate, a first through hole is provided on the rotating plate, the driving component is arranged on the frame and the fixed plate, and the driving component is used to drive the rotating plate to rotate, and the mixing mechanism is used to mix the soft magnetic materials.

[0008] The above-mentioned technical scheme in the embodiment of the present application has at least the following technical effects: when the staff uses the mixing device, after placing the materials, the staff uses the driving component to rotate the first connecting rod on the fixed plate. Because the rotating plate is fixedly connected to the first connecting rod, the rotation of the first connecting rod will drive the rotating plate to rotate clockwise, and the mixing mechanism set on the rotating plate will also rotate counterclockwise.

[0009] An embodiment of the present application provides a mixing device for soft magnetic materials. By arranging a driving assembly, a rotating plate, a first connecting rod, a fixed plate and a frame, the soft magnetic material can be fully flowed and mixed in the mixing device to reduce uneven mixing. By flipping, the material can be mixed in different directions and positions to ensure uniform distribution of the components. The contact area between the materials can also be increased to promote more efficient mixing, which helps to improve the mixing efficiency and quality, speed up the mixing speed of the materials, and shorten the mixing time. This is very beneficial for processes or production processes that require quick mixing.

[0010] In some embodiments, the driving assembly includes a first servo motor, a first pulley, a second pulley and a first belt, the first servo motor is arranged on the top of the frame, the first pulley is connected to the output shaft of the first servo motor, the second pulley is arranged on the end of the first connecting rod away from the rotating plate, and the first belt is sleeved on the first servo motor and the first pulley.

[0011] In some embodiments, the mixing mechanism includes a mixing barrel rotation assembly, a mixing barrel, and a first rotating column. The mixing barrel rotation assembly includes an inclined surface gear, a driven gear, a second connecting rod, a third pulley, a fourth pulley, and a second belt. The inclined surface gear is disposed on the fixed plate, and the first connecting rod passes through the inclined surface gear. The second connecting rod is rotatably connected to the rotating plate. The third pulley is fixedly connected to one end of the second connecting rod away from the inclined surface gear. The driven gear is fixedly connected to one end of the second connecting rod close to the inclined surface gear, and the driven gear is meshed and connected with the inclined surface gear. The first rotating column is rotatably connected to the rotating plate. One end of the first rotating column is fixedly connected with the mixing barrel, and the other end of the first rotating column is fixedly connected with the fourth pulley. The second belt is sleeved on the third pulley and the fourth pulley.

[0012] In some embodiments, the mixing mechanism further includes a stirring assembly. The stirring assembly includes a second rotating column, a stirring impeller, a second servo motor, a first bevel gear, and a second bevel gear. The second rotating column is rotatably connected to the rotating plate and the mixing barrel. The stirring impeller is disposed on the second rotating column and is located in the mixing barrel. The second servo motor is disposed on the rotating plate. A first bevel gear is disposed on the output shaft of the second servo motor. The second bevel gear is disposed on one end of the second rotating column, and the first bevel gear is meshed and connected with the second bevel gear.

[0013] In some embodiments, a protective housing is disposed on the rotating plate.

[0014] In some embodiments, a material placing pipe is disposed on the mixing barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 FIG. 1 is a schematic diagram of the overall structure of a mixing device for a soft magnetic material according to the present utility model;

[0017] Figure 2 FIG. 2 is a rear view of a mixing device for a soft magnetic material according to the present utility model;

[0018] Figure 3 FIG. 3 is a cross-sectional view of a mixing device for a soft magnetic material according to the present utility model;

[0019] Figure 4 is Figure 3 The enlarged view of part A in

[0020] Figure 5 The sectional view of the protective shell of the mixing device for a soft magnetic material of the present utility model;

[0021] Figure 6 is Figure 5 The enlarged view of part B in

[0022] Explanation of the reference numerals in the figure:

[0023] 1. Frame;

[0024] 2. Rotating mechanism; 21. Rotating component; 211. Fixed plate; 212. First connecting rod; 213. Rotating plate; 22. Driving component; 221. First servo motor; 222. First pulley; 223. Second pulley; 224. First belt;

[0025] 3. Mixing mechanism; 31. Mixing barrel rotating component; 311. Inclined surface gear; 312. Driven gear; 313. Second connecting rod; 314. Third pulley; 315. Fourth pulley; 316. Second belt; 32. Mixing barrel; 33. First rotating column; 34. Stirring component; 341. Second rotating column; 342. Stirring impeller; 343. Second servo motor; 344. First bevel gear; 345. Second bevel gear;

[0026] 4. Material placing pipe;

[0027] 5. First through hole; 6. Protective shell. Detailed implementation manners

[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion.

[0030] When the staff mixes the soft magnetic materials, they cannot turn the mixing barrel up and down, resulting in insufficient mixing of the soft magnetic materials during mixing, which requires more mixing time, reduces the production efficiency, and affects the product performance.

[0031] Based on this, in order to improve the problems of insufficient and uneven material mixing existing in the related art.

[0032] Please refer to Figure 1 and Figure 6 , a mixing device for soft magnetic materials, comprising a frame 1, a rotating mechanism 2 and a mixing mechanism 3, and the mixing mechanism 3 is arranged on the rotating mechanism 2.

[0033] Please refer to Figure 1 and Figure 2 , the rotating mechanism 2 includes a rotating component 21 and a driving component 22, the rotating component 21 includes a fixing plate 211, a first connecting rod 212 and a rotating plate 213, the fixing plate 211 is arranged on the top of the frame 1, the first connecting rod 212 is rotatably connected to the fixing plate 211, and one end of the first connecting rod 212 is connected to the driving component 22, the other end of the first connecting rod 212 is connected to the rotating plate 213, a first through hole 5 is formed on the rotating plate 213, the driving component 22 is arranged on the frame 1 and the fixing plate 211, and the driving component 22 is used to drive the rotating plate 213 to rotate, the mixing mechanism 3 is used for mixing soft magnetic materials, the driving component 22 includes a first servo motor 221, a first pulley 222, a second pulley 223 and a first belt 224, the first servo motor 221 is arranged on the top of the frame 1, the first belt pulley 222 is connected to the output shaft of the first servo motor 221, the second pulley 223 is arranged at one end of the first connecting rod 212 away from the rotating plate 213, the first belt 224 is sleeved on the first servo motor 221 and the first pulley 222, and a material placing pipe 4 is arranged on the mixing barrel 32.

[0034] With such a configuration, when using the mixing device, the staff needs to first open the material placing tube 4, inject the material to be mixed from the material placing tube 4 into the mixing mechanism 3, and then the staff starts the first servo motor 221, the first servo motor 221 drives the first pulley 222 to rotate, the belt sleeved on the first pulley 222 rotates, and drives the second pulley 223 to rotate, the first connecting rod 212 fixedly connected to the second pulley 223 rotates on the fixed plate 211, and the rotating plate 213 fixedly connected to the other end of the first connecting rod 212 rotates with the rotation of the first connecting rod 212 Rotate clockwise, and the mixing mechanism 3 set on the rotating plate 213 will also rotate clockwise, flipping the mixed material injected by the staff up and down, so that the soft magnetic material can flow and mix fully in the mixing device, reducing the uneven mixing. By flipping, the material can be mixed in different directions and positions to ensure that the components are evenly distributed. It can also increase the contact area between the materials and promote more effective mixing, which helps to improve the mixing efficiency and quality, speed up the mixing speed of the materials, and shorten the mixing time. This is very beneficial for processes or production processes that need to complete mixing quickly.

[0035] Optionally, in some embodiments, see Figure 3 and Figure 4 The mixing mechanism 3 includes a mixing barrel rotating assembly 31, a mixing barrel 32 and a first rotating column 33. The mixing barrel rotating assembly 31 includes a bevel gear 311, a driven gear 312, a second connecting rod 313, a third pulley 314, a fourth pulley 315 and a second belt 316. The bevel gear 311 is arranged on the fixed plate 211, and the first connecting rod 212 passes through the bevel gear 311. The second connecting rod 313 is rotatably connected to the rotating plate 213. The third pulley 314 is fixedly connected to the second connecting rod 313. At one end away from the bevel gear 311, the driven gear 312 is fixedly connected to one end of the second connecting rod 313 close to the bevel gear 311, and the driven gear 312 is meshingly connected to the bevel gear 311, the first rotating column 33 is rotatably connected to the rotating plate 213, one end of the first rotating column 33 is fixedly connected to the mixing barrel 32, the other end of the first rotating column 33 is fixedly connected to the fourth pulley 315, and the second belt 316 is sleeved on the third pulley 314 and the fourth pulley 315.

[0036] With such a setting, when the staff performs the mixing operation and the rotating plate 213 rotates, the driven gear 312 arranged on the rotating plate 213 will also rotate clockwise as the rotating plate 213 rotates clockwise. Also, since the bevel gear 311 is fixedly connected to the fixed plate 211 and the bevel gear 311 is meshed with the driven gear 312, the driven gear 312 located in the first through hole 5 will rotate clockwise on the bevel gear 311, and the driven gear 312 rotates on its own on the bevel gear 311. The second connecting rod 313 fixedly connected to the driven gear 312 will also rotate, and the third pulley 314 connected to the other end of the second connecting rod 313 rotates, thereby driving the belt to rotate. The belt drives the fourth pulley 315 to rotate. Also, since the first rotating column 33 is rotatably connected to the rotating plate 213, one end of the first rotating column 33 is fixedly connected to the fourth pulley 315 and the other end is fixedly connected to the mixing barrel 32, when the fourth pulley 315 rotates, it drives the first rotating column 33 to rotate, and the first rotating column 33 drives the mixing barrel 32 to rotate. This can make the materials in the mixing barrel 32 be fully mixed, reduce the mixing time, and thus improve the production efficiency.

[0037] Optionally, in some embodiments, please refer to Figure 5 and Figure 6 , the mixing mechanism 3 further includes a stirring assembly 34. The stirring assembly 34 includes a second rotating column 341, a stirring impeller 342, a second servo motor 343, a first bevel gear 344 and a second bevel gear 345. The second rotating column 341 is rotatably connected to the rotating plate 213 and the mixing barrel 32. The stirring impeller 342 is arranged on the second rotating column 341, and the stirring impeller 342 is located in the mixing barrel 32. The second servo motor 343 is arranged on the rotating plate 213. The first bevel gear 344 is arranged on the output shaft of the second servo motor 343. The second bevel gear 345 is arranged at one end of the second rotating column 341, and the first bevel gear 344 is meshed with the second bevel gear 345. A protective shell 6 is arranged on the rotating plate 213.

[0038] With such a setting, when the staff uses the mixing device, the staff can start the second servo motor 343. The second servo motor 343 drives the first bevel gear 344 to rotate. The first bevel gear 344 drives the second bevel gear 345 to rotate. The second rotating column 341 fixedly connected to the second bevel gear 345 rotates. The stirring impeller 342 is fixedly connected to the second rotating column 341. Therefore, the stirring impeller 342 will rotate with the rotation of the second rotating column 341, so as to fully stir the materials in the mixing barrel 32, enabling different materials to be fully mixed, promoting the uniform distribution among substances, preventing them from agglomerating or precipitating, improving the stability of the dispersion system, increasing the contact area between materials, promoting the transfer and reaction of substances, and improving the mass transfer efficiency.

[0039] Working principle: When the staff uses the mixing device, they need to first open the feeding pipe 4 and inject the materials to be mixed into the mixing mechanism 3 from the feeding pipe 4. Then, the staff starts the first servo motor 221. The first servo motor 221 drives the first pulley 222 to rotate. The belt sleeved on the first pulley 222 rotates, driving the second pulley 223 to rotate. The first connecting rod 212 fixedly connected to the second pulley 223 rotates on the fixed plate 211. The rotating plate 213 fixedly connected to the other end of the first connecting rod 212 rotates clockwise with the rotation of the first connecting rod 212. When the rotating plate 213 rotates, the driven gear 312 arranged on the rotating plate 213 also rotates clockwise with the clockwise rotation of the rotating plate 213. Also, since the bevel gear 311 is fixedly connected to the fixed plate 211 and the bevel gear 311 is meshed with the driven gear 312, the driven gear 312 located in the first through hole 5 rotates clockwise on the bevel gear 311, and the driven gear 312 rotates on its own axis on the bevel gear 311. The second connecting rod 313 fixedly connected to the driven gear 312 also rotates. The third pulley 314 connected to the other end of the second connecting rod 313 rotates, thereby driving the belt to rotate. The belt drives the fourth pulley 315 to rotate. Also, since the first rotating column 33 is rotatably connected to the rotating plate 213, one end of the first rotating column 33 is fixedly connected to the fourth pulley 315, and the other end is fixedly connected to the mixing barrel 32. Therefore, when the fourth pulley 315 rotates, it drives the first rotating column 33 to rotate, and the first rotating column 33 drives the mixing barrel 32 to rotate. The staff can start the second servo motor 343. The second servo motor 343 drives the first bevel gear 344 to rotate. The first bevel gear 344 drives the second bevel gear 345 to rotate. The second rotating column 341 fixedly connected to the second bevel gear 345 rotates. The stirring impeller 342 is fixedly connected to the second rotating column 341. Therefore, the stirring impeller 342 will rotate with the rotation of the second rotating column 341, so as to fully stir the materials in the mixing barrel 32.

[0040] As described above, it is only the preferred specific embodiment of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and its improved concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.

Claims

1. A mixing device for soft magnetic materials, characterized in that: It includes a frame (1), a rotating mechanism (2) and a mixing mechanism (3). The mixing mechanism (3) is arranged on the rotating mechanism (2). The rotating mechanism (2) includes a rotating component (21) and a driving component (22). The rotating component (21) includes a fixed plate (211), a first connecting rod (212) and a rotating plate (213). The fixed plate (211) is arranged on the top of the frame (1). The first connecting rod (212) is rotatably connected to the fixed plate (211), and one end of the first connecting rod (212) is connected to the driving component (22), and the other end of the first connecting rod (212) is connected to the rotating plate (213). A first through hole (5) is formed in the rotating plate (213). The driving component (22) is arranged on the frame (1) and the fixed plate (211), and the driving component (22) is used to drive the rotating plate (213) to rotate. The mixing mechanism (3) is used for mixing soft magnetic materials.

2. The mixing device for a soft magnetic material according to claim 1, characterized in that: The driving component (22) includes a first servo motor (221), a first pulley (222), a second pulley (223) and a first belt (224). The first servo motor (221) is arranged on the top of the frame (1). The first pulley (222) is connected to the output shaft of the first servo motor (221). The second pulley (223) is arranged at one end of the first connecting rod (212) away from the rotating plate (213). The first belt (224) is sleeved on the first servo motor (221) and the first pulley (222).

3. The mixing device for a soft magnetic material according to claim 2, characterized in that: The mixing mechanism (3) includes a mixing barrel rotating assembly (31), a mixing barrel (32), and a first rotating column (33). The mixing barrel rotating assembly (31) includes an inclined surface gear (311), a driven gear (312), a second connecting rod (313), a third pulley (314), a fourth pulley (315), and a second belt (316). The inclined surface gear (311) is arranged on the fixed plate (211), and the first connecting rod (212) passes through the inclined surface gear (311). The second connecting rod (313) is rotatably connected to the rotating plate (213). The third pulley (314) is fixedly connected to one end of the second connecting rod (313) away from the inclined surface gear (311). The driven gear (312) is fixedly connected to one end of the second connecting rod (313) close to the inclined surface gear (311), and the driven gear (312) is meshed and connected with the inclined surface gear (311). The first rotating column (33) is rotatably connected to the rotating plate (213). One end of the first rotating column (33) is fixedly connected with the mixing barrel (32), and the other end of the first rotating column (33) is fixedly connected with the fourth pulley (315). The second belt (316) is sleeved on the third pulley (314) and the fourth pulley (315).

4. The mixing device for soft magnetic materials according to claim 3, wherein: The mixing mechanism (3) further includes a stirring assembly (34). The stirring assembly (34) includes a second rotating column (341), a stirring impeller (342), a second servo motor (343), a first bevel gear (344), and a second bevel gear (345). The second rotating column (341) is rotatably connected to the rotating plate (213) and the mixing barrel (32). The stirring impeller (342) is arranged on the second rotating column (341), and the stirring impeller (342) is located in the mixing barrel (32). The second servo motor (343) is arranged on the rotating plate (213). A first bevel gear (344) is arranged on the output shaft of the second servo motor (343). The second bevel gear (345) is arranged on one end of the second rotating column (341), and the first bevel gear (344) is meshed and connected with the second bevel gear (345).

5. The mixing device for a soft magnetic material according to claim 4, characterized in that: A protective shell (6) is arranged on the rotating plate (213).

6. The mixing device for a soft magnetic material according to claim 5, characterized in that: A material placing pipe (4) is arranged on the mixing barrel (32).

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