Cutter wheel mechanism and spinning device

Through the coordination of the driving parts and the brake parts, automatic adjustment of the cutting wheel angle is achieved, time-consuming adjustment of the angle of manual adjustment is solved, the degree of automation and production efficiency are improved, and the unity and flexibility of product quality are ensured.

CN223129076UActive Publication Date: 2025-07-22HUIZHOU PROSPER CNC MASCH CO LTD
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Patent Information

Application Number
CN202422283688.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-22
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the prior art, the cutting wheel spinning operation requires manual adjustment of the angle, resulting in low automation, long operation, and affecting production efficiency and product quality.

Method used

The drive component is used to drive the knife wheel to rotate at a certain angle, and lock it through the brake component to realize automatic adjustment of the knife wheel angle, and is fixed in the adjustment position with the hydraulic locking disc.

Benefits of technology

It improves the degree of automation, reduces operating time, avoids angle adjustment errors, ensures product quality uniformity, reduces production costs, and improves production efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutter wheels, and discloses a cutter wheel mechanism and a spinning device.The cutter wheel mechanism comprises a driving part, the driving part comprises a driven assembly and a rotating shaft, and the driven assembly is in driving connection with the rotating shaft; the cutter wheel component is fixedly connected with the rotating shaft; and the braking component comprises hydraulic locking discs which are symmetrically arranged, and the hydraulic locking discs are connected to the two ends of the rotating shaft correspondingly. Through the design of the cutter wheel mechanism, the driving component is adopted to drive the cutter wheel component to rotate by a certain angle, and after angle adjustment is completed, the cutter wheel component is locked through the braking component, so that the cutter wheel component is fixed to the adjusted position, and the function of automatically adjusting the angle of the cutter wheel is achieved. According to the mode, manpower does not need to be consumed, the automation degree is effectively improved, the operation time is short, then the production efficiency of products is improved, stepless adjustment of the angle can be achieved, limitation of any angle is avoided, and the flexibility of angle swing is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cutting wheels, and particularly relates to a cutting wheel mechanism and a spinning device. Background Art

[0002] The cutting wheel applied to a spinning machine is used for spinning and processing the surface of a workpiece, and can simultaneously ensure that the main spinning angle is perpendicular to the surface of the product in real time or change the angle according to process requirements, so that the spinning processing efficiency and effect are higher.

[0003] In the prior art, when the cutting wheel performs spinning operation, the surface of the workpiece needs to be processed according to production requirements. Therefore, it is necessary to manually adjust the angle of the cutting wheel before the processing requirements of the workpiece surface can be met. However, adjusting the angle of the cutting wheel in this way requires labor, has a low degree of automation, and takes a long time to operate, resulting in a low overall production efficiency of the product. Summary of the Utility Model

[0004] In order to solve the deficiencies of the above-mentioned prior art, the utility model provides a cutting wheel mechanism. Through the design of the cutting wheel mechanism, a driving component is used to drive the cutting wheel component to rotate a certain angle. After the angle adjustment is completed, the cutting wheel component is locked by a braking component, so that the cutting wheel component is fixed at the adjusted position, realizing the function of automatic cutting wheel angle adjustment. This method does not require labor, effectively improves the degree of automation, and has a short operation time, thereby improving the production efficiency of the product. In addition, the automatic angle adjustment can avoid angle adjustment errors and correspondingly ensure the accuracy of angle adjustment. The utility model also provides a spinning device. By adopting a cutting wheel with an automatically adjustable angle, the rhythm of the overall process is strong, and the production efficiency of the product is improved; at the same time, the production quality of the product can be ensured, errors caused by manual operation can be avoided, and the unity of product quality can be ensured.

[0005] The technical effects to be achieved by the utility model are realized through the following aspects:

[0006] In the first aspect, the utility model provides a cutting wheel mechanism, including:

[0007] A driving component, the driving component includes a driven assembly and a rotating shaft, and the driven assembly is drivingly connected to the rotating shaft;

[0008] A cutting wheel component, the cutting wheel component is fixedly connected to the rotating shaft; and

[0009] A braking component, the braking component includes symmetrically arranged hydraulic locking discs, the hydraulic locking discs are respectively connected to both ends of the rotating shaft, and the hydraulic locking discs are used to brake the rotating shaft.

[0010] In some implementation manners, the hydraulic locking disc is provided with an oil injection port.

[0011] In some implementations, the cutter wheel component includes a first base, a second base, a cutter wheel shaft, and a cutter wheel. The first base is connected to the second base, and the cutter wheel is connected to the second base through the cutter wheel shaft.

[0012] In some implementations, the rotating shaft is provided with a keyway, and a flat key is arranged in the keyway. The first base is connected to the rotating shaft through the flat key.

[0013] In some implementations, the cutter wheel component further includes an elastic component, and the elastic component is connected between the first base and the second base.

[0014] In some implementations, the first base is provided with a groove corresponding to the elastic component.

[0015] In some implementations, the elastic component includes a spring and a screw. The spring is arranged in the groove, the screw penetrates through the second base, and is connected to the first base through the spring.

[0016] In some implementations, the spring protrudes from the groove, and the area where the spring protrudes forms a buffer gap between the first base and the second base.

[0017] In some implementations, the driven component includes a chain and a driven sprocket. The chain is connected to the driven sprocket, and the driven sprocket is drivingly connected to the rotating shaft.

[0018] In a second aspect, the present utility model provides a spinning device, including the above-mentioned cutter wheel mechanism.

[0019] In summary, the present utility model has at least the following advantages:

[0020] 1. For the cutter wheel mechanism provided by the present utility model, through the design of the cutter wheel mechanism, the driving component is used to drive the cutter wheel component to rotate a certain angle. After the angle adjustment is completed, the cutter wheel component is locked by the braking component, so that the cutter wheel component is fixed at the adjusted position, realizing the function of automatic adjustment of the cutter wheel angle. This method does not require manual labor, effectively improves the degree of automation, and has a short operation time, thereby improving the production efficiency of products.

[0021] 2. For the cutter wheel mechanism provided by the present utility model, the automatic angle adjustment can avoid angle adjustment errors, and can correspondingly ensure the accuracy of angle adjustment, effectively ensuring the unity of product quality.

[0022] 3. For the cutter wheel mechanism provided by the present utility model, the overall structure design is simple, the improvement cost is low, the production cost can be correspondingly reduced, the economic benefit can be improved, and it is also convenient for later maintenance.

[0023] 4. The cutter wheel mechanism provided by the present utility model uses a driving component to drive the cutter wheel component to rotate, realizing stepless adjustment of the swing angle of the cutter wheel component without any angle limitation, greatly improving the swing flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic structural diagram of the cutter wheel mechanism in Embodiment 1.

[0025] Figure 2 It is a schematic cross-sectional structural diagram of the cutter wheel mechanism in Embodiment 1.

[0026] Figure 3 It is a schematic structural diagram showing the cutter wheel component in Embodiment 2.

[0027] Figure 4 It is a schematic cross-sectional structural diagram of the rotating shaft in Embodiment 2.

[0028] Figure 5 It is a schematic structural diagram showing the flat key in Embodiment 2.

[0029] Figure 6 It is a schematic cross-sectional structural diagram of the cutter wheel component (excluding the cutter wheel and the cutter wheel shaft) in Embodiment 2.

[0030] Figure 7 It is a schematic cross-sectional structural diagram showing the mounting plate in Embodiment 2.

[0031] Reference numerals in the drawings:

[0032] 1. Driving component, 111. Driven sprocket, 12. Rotating shaft, 121. Keyway, 122. Flat key; 2. Cutter wheel component, 21. First base, 211. Groove, 22. Second base, 23. Cutter wheel shaft, 24. Cutter wheel, 25. Elastic component, 251. Spring, 252. Screw, 26. Buffer gap; 3. Braking component, 31. Hydraulic locking disc, 32. Oil filling port; 4. Mounting plate; 5. Roller bearing. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The described embodiments are some, but not all, of the embodiments of the present utility model.

[0034] Accordingly, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0035] Embodiment 1:

[0036] Please refer to the attached Figure 1 - attached Figure 2 , a cutter wheel mechanism of the present invention includes a driving component 1, a cutter wheel component 2, and a braking component 3. The driving component 1 includes a driven assembly and a rotating shaft 12, and the driven assembly is drivingly connected to the rotating shaft 12; the cutter wheel component 2 is fixedly connected to the rotating shaft 12; the braking component 3 includes symmetrically arranged hydraulic locking discs 31, and the hydraulic locking discs 31 are respectively connected to both ends of the rotating shaft 12, and the hydraulic locking discs 31 are used to brake the rotating shaft 12. The hydraulic locking disc 31 is provided with an oil injection port 32.

[0037] Among them, the driving component 1 is used to drive the cutter wheel component 2 to rotate by a required angle; specifically, the driven assembly drives the rotating shaft 12 to rotate, and the rotating shaft 12 drives the cutter wheel component 2 to rotate, thereby adjusting the cutter wheel 24 to a corresponding angle; among them, the driven assembly can be driven by an existing motor.

[0038] The cutter wheel component 2 is used to process products, and the cutter wheel component 2 is connected to the rotating shaft 12 to realize automatic adjustment of the angle of the cutter wheel 24.

[0039] The braking component 3 is used to brake the cutter wheel component 2 to ensure that the cutter wheel component 2 is fixed at the adjusted angular position and ensure the stability of the cutter wheel component 2 after angle adjustment.

[0040] In the cutter wheel mechanism of this embodiment, the action process of the automatic angle adjustment of the cutter wheel mechanism is as follows: start the driving component 1, the driven assembly drives the rotating shaft 12 to rotate, and since the rotating shaft 12 is fixedly connected to the cutter wheel component 2, the rotating shaft 12 drives the cutter wheel component 2 to rotate a certain angle. After the angle rotation is completed, oil is poured into the hydraulic locking disc 31 from the oil injection port 32, so that the hydraulic locking disc 31 expands, thereby playing a role in braking the rotating shaft 12, controlling the rotating shaft 12 to stop moving, and keeping the cutter wheel component 2 at the position after angle adjustment, realizing the function of automatically adjusting the angle of the cutter wheel 24.

[0041] Operating in the above manner can save labor, effectively improve the degree of automation, and the operation time is less, thereby improving the production efficiency of products.

[0042] In this structure, the automatic angle adjustment can avoid the errors of manual angle adjustment, correspondingly ensure the accuracy of angle adjustment, and effectively guarantee the uniformity of product quality. Moreover, the swing angle of the cutter wheel component can be adjusted steplessly, without any angle limitation, effectively improving the flexibility of angle swing. In addition, the overall design of this structure is simple, the improvement cost is low, the production cost can be correspondingly reduced, the economic benefit can be improved, and it is also convenient for later maintenance.

[0043] In some embodiments, please refer to the attached Figure 2 , the driven assembly includes a chain and a driven sprocket 111. The chain is connected to the driven sprocket 111, and the driven sprocket 111 is drivingly connected to the rotating shaft 12.

[0044] With this setting, an existing motor can be used to drive the chain to rotate, thereby driving the driven sprocket 111 to rotate, and further driving the rotating shaft 12 to perform a rotating action. The overall drive structure design is reasonably distributed, the action rhythm is smooth, and the rhythm is strong. And the overall structure is simple, which is convenient for later maintenance and management.

[0045] Embodiment 2:

[0046] The difference between this embodiment and Embodiment 1 is that, please refer to Figure 3 , the cutter wheel component 2 of this embodiment includes a first base 21, a second base 22, a cutter wheel shaft 23 and a cutter wheel 24. The first base 21 is connected to the second base 22, and the cutter wheel 24 is connected to the second base 22 through the cutter wheel shaft 23. With this setting, by connecting the first base 21 to the rotating shaft 12, the overall stability of the cutter wheel component 2 is ensured, and through the connection layout between the cutter wheel 24, the cutter wheel shaft 23 and the second base 22, the stable and smooth operation of the cutter wheel 24 during the operation can be ensured, and the safety of the cutter wheel 24 during the operation can be ensured.

[0047] In some embodiments, please refer to Figures 4 - 5 , the rotating shaft 12 is provided with a keyway 121, a flat key 122 is arranged in the keyway 121, and the first base 21 and the rotating shaft 12 are connected through the flat key 122. By adopting the cooperation setting of the keyway 121 and the flat key 122, the rotating shaft 12 and the first base 21 are fixedly connected, which not only realizes the connection stability between the rotating shaft 12 and the first base 21, but also facilitates the disassembly and assembly of the rotating shaft 12 and the first base 21, making the operation easy and convenient.

[0048] In some embodiments, please refer to Figure 6, the cutter wheel component 2 further includes an elastic component 25, and the elastic component 25 is connected between the first base 21 and the second base 22. Through the arrangement of the elastic component 25, when the cutter wheel is in the operation process, it can achieve the springback of the cutter wheel 24 when being pressed, realizing the flexibility of the cutter wheel 24, avoiding a series of problems such as fracture, deformation or cracks of the cutter wheel 24, effectively protecting the service life of the cutter wheel 24, and improving the durability of the cutter wheel 24. In addition, due to the combination of the elastic component and the cutter wheel, the role of the cutter wheel with a flexible function can ensure the smoothness of the product. The flexible characteristic can adapt to materials with irregular shapes and can avoid damage to the surface of the materials.

[0049] Specifically, the first base 21 is provided with a groove 211 corresponding to the elastic component 25. The elastic component 25 includes a spring 251 and a screw 252. The spring 251 is arranged in the groove 211, and the screw 252 penetrates through the second base 22 and is connected to the first base 21 through the spring 251. Preferably, the spring 251 protrudes from the groove 211, and the protruding area of the spring 251 forms a buffer gap 26 between the first base 21 and the second base 22.

[0050] By embedding the spring 251 into the groove 211, the overall structure is relatively compact, ensuring the connection stability between the first base 21 and the second base 22. And by setting the spring 251 to protrude from the groove 211, that is, the second base 22 is in contact with the spring 251. When the cutter wheel 24 is pressed, the second base 22 moves to a certain extent in the buffer gap 26, providing time and space for the spring 251 to buffer the external pressure, avoiding problems such as fracture, deformation or cracks caused by the cutter wheel 24's strong resistance. After the external force is removed, it can also ensure the springback of the cutter wheel 24, avoiding the inaccurate angle of the cutter wheel 24 and effectively ensuring the machining accuracy of the cutter wheel 24.

[0051] In addition, please refer to Figure 7 , the cutter wheel mechanism further includes a mounting plate 4 and a roller bearing 5, and the roller bearing 5 is connected between the mounting plate 4 and the rotating shaft 12. The chain can pass through the mounting plate 4 and is drivingly connected to the driven chain. Through this setting, it can ensure the independent operation of the mounting plate 4 and the driving component 1. The mounting plate 4 can ensure the installation stability of the overall cutter wheel mechanism and can also ensure the stable rotation of the cutter wheel component 2 at the required angle. At the same time, it is convenient for the installation operation of the cutter wheel mechanism.

[0052] Embodiment 3:

[0053] On the basis of Embodiment 2, this embodiment provides a spinning device, including the above-mentioned cutter wheel mechanism. In the spinning device of this embodiment, by using a cutter wheel with an automatically adjustable angle, the rhythm of the overall process is relatively strong, improving the production efficiency of the product; at the same time, it can ensure the production quality of the product, avoid errors caused by manual operation, and ensure the unity of the product quality.

[0054] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "attachment", "fixation" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0055] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0056] In addition, terms such as "horizontal", "vertical", "hanging" do not mean that the components are required to be absolutely horizontal or hanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but may be slightly inclined.

[0057] In the present utility model, unless otherwise clearly defined and limited, the first feature being above or below the second feature may include direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features between them. Moreover, the first feature being above, over and on the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being below, under and beneath the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the horizontal height of the first feature is lower than that of the second feature.

[0058] Although the description of the present utility model is made in combination with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above content. Therefore, all such substitutions, improvements and changes are included within the spirit and scope of the appended claims.

Claims

1. A knife wheel mechanism, characterized in that, Comprising: A driving component, the driving component includes a driven assembly and a rotating shaft, and the driven assembly is drivingly connected to the rotating shaft; A cutter wheel component, the cutter wheel component is fixedly connected to the rotating shaft; and A braking component, the braking component includes symmetrically arranged hydraulic locking discs, the hydraulic locking discs are respectively connected to both ends of the rotating shaft, and the hydraulic locking discs are used to brake the rotating shaft.

2. The cutter wheel mechanism according to claim 1, characterized in that The hydraulic locking disc is provided with an oil injection port.

3. The cutter wheel mechanism according to claim 1, characterized in that, The cutter wheel component includes a first base, a second base, a cutter wheel shaft and a cutter wheel, the first base is connected to the second base, and the cutter wheel is connected to the second base through the cutter wheel shaft.

4. The cutter wheel mechanism according to claim 3, characterized in that The rotating shaft is provided with a keyway, and a flat key is arranged in the keyway, and the first base is connected to the rotating shaft through the flat key.

5. The cutter wheel mechanism according to claim 3, characterized in that, The cutter wheel component further includes an elastic component, and the elastic component is connected between the first base and the second base.

6. The cutter wheel mechanism according to claim 5, characterized in that, The first base is provided with a groove corresponding to the elastic component.

7. The cutter wheel mechanism according to claim 6, wherein, The elastic component includes a spring and a screw, the spring is arranged in the groove, the screw penetrates through the second base and is connected to the first base through the spring.

8. The cutter wheel mechanism according to claim 7, characterized in that, The spring protrudes from the groove, and the area where the spring protrudes forms a buffer gap between the first base and the second base.

9. The cutter wheel mechanism according to any one of claims 1-8, characterized in that, The driven assembly includes a chain and a driven sprocket, the chain is connected to the driven sprocket, and the driven sprocket is drivingly connected to the rotating shaft.

10. A spinning device, characterized in that, Comprising the cutter wheel mechanism according to any one of claims 1-9.