Universal adjustable module welding tool

By designing adjustable module welding tooling, the problem of insufficient applicability of traditional welding tooling fixtures is solved, and the welding applicability and tool life of multi-specimen aluminum rows are achieved, reducing production costs.

CN223129807UActive Publication Date: 2025-07-22SHANDONG DEJIN NEW ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422226619.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-22
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The fixtures of traditional welding tooling are not suitable for a variety of aluminum rows, resulting in poor versatility of welding tooling.

Method used

A universal adjustable module welding tool is designed to adjust the fixture through slidingly connected fixtures and positioning screws, which are suitable for a variety of aluminum sheet welding.

Benefits of technology

The fixture can be adjusted according to the aluminum row specifications, with wide applicability, reducing wear of welding tooling, extending service life, and reducing production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223129807U_ABST
    Figure CN223129807U_ABST
Patent Text Reader

Abstract

A universal adjustable module welding tool comprises a tool plate, a plurality of clamps connected to the tool plate in a sliding mode, wear-resisting pieces fixedly arranged on the two sides of the tool plate respectively and a plurality of positioning screws used for fixing the clamps, the positioning screws movably penetrate through the side portion of the tool plate, and aluminum rows are fixedly connected to the clamps. In battery production, a plurality of battery modules need to be connected through aluminum bars, the aluminum bars are welded on the battery modules, a welding tool is needed, and a clamp for fixing the aluminum bars of a traditional welding tool is fixed and can only be applied to one type. According to the universal adjustable module welding tool, the clamp can be adjusted, and the universal adjustable module welding tool can be suitable for aluminum bars of various specifications.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of battery welding, in particular to a universal adjustable module welding tooling. Background Art

[0002] In the production of batteries, multiple battery modules need to be connected through aluminum bars, and the aluminum bars are welded on the battery modules, and welding tooling is required. The fixture for fixing the aluminum bars in the traditional welding tooling is fixed and can only be applicable to one model. In order to solve the technical problem that the fixture of the traditional welding tooling is non-adjustable and can only be applicable to one model of aluminum bar, the utility model provides a universal adjustable module welding tooling to solve the above technical problem. Summary of the Utility Model

[0003] The purpose of the utility model is to solve the technical problem that the traditional battery module welding tooling can only be used for one model of aluminum bar, and provide a universal adjustable module welding tooling, the fixture of which is adjustable and can be applicable to aluminum bars of various specifications.

[0004] The purpose of the utility model is achieved by the following technical measures: a universal adjustable module welding tooling, including a tooling plate, a plurality of fixtures slidably connected to the tooling plate, wear-resistant sheets respectively fixedly arranged on both sides of the tooling plate, and a plurality of positioning screws for fixing the fixtures, the positioning screws movably pass through the side part of the tooling plate, and an aluminum bar is fixedly connected to the fixture.

[0005] A rectangular hole one and a rectangular hole two are arranged in parallel on the inner side of the tooling plate, a slide rail one and a slide rail two are arranged on the inner sides of the rectangular hole one and the rectangular hole two respectively, and the slide rail one and the slide rail two are respectively slidably connected to the fixture.

[0006] A long strip notch one is respectively arranged on both sides of the tooling plate, the long strip notch one penetrates through the tooling plate and the slide rail two and is respectively communicated with the rectangular hole one and the rectangular hole two, and the positioning screw slidably passes through the long strip notch one.

[0007] The fixture includes a sliding block one and a sliding block two respectively slidably connected to the slide rail one and the slide rail two, the sliding block one and the sliding block two are arranged oppositely, and the inner side surfaces of the sliding block one and the sliding block two are connected to the side part of the aluminum bar.

[0008] A through long strip notch two is arranged in the middle of the wear-resistant sheet, the long strip notch two is communicated with the long strip notch one, and the long strip notch two is slidably connected to the positioning screw.

[0009] The positioning screws are respectively threadedly connected to the sliding block one and the sliding block two.

[0010] Due to the adoption of the above technical solution, compared with the prior art, the technical effects achieved by the present utility model are as follows:

[0011] (1) The fixture can be adjusted according to the specifications of the aluminum busbar by adjusting the distance between the first sliding block and the second sliding block on the fixture, and can be applied to the welding of battery modules of different models.

[0012] (2) Wear-resistant sheets are provided on the side of the tooling, which can reduce the wear of the welding tooling and extend the service life of the welding tooling.

[0013] (3) Reduce the types and quantities of welding tooling, and save production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model.

[0015] Figure 2 is a structural schematic diagram of the tooling plate of the present utility model.

[0016] Figure 3 is a partial structural schematic diagram of the tooling plate of the present utility model.

[0017] Figure 4 is a partial structural schematic diagram of the present utility model.

[0018] Figure 5 is a schematic diagram of the working state of the present utility model.

[0019] Legend: 1. Tooling plate; 11. Second rectangular hole; 12. First rectangular hole; 13. First slide rail; 14. Second slide rail; 15. First long slot; 2. First sliding block; 3. Second sliding block; 4. Positioning screw; 5. Wear-resistant sheet; 6. Second long slot; 7. Fixture. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0021] As shown in the Figures 1 - 5 drawing, a general adjustable module welding tooling includes a tooling plate 1, a plurality of fixtures 7 slidably connected to the tooling plate 1, wear-resistant sheets 5 respectively fixedly arranged on both sides of the tooling plate 1, and a plurality of positioning screws 4 for fixing the fixtures 7. The positioning screws 4 movably pass through the side of the tooling plate 1, and an aluminum busbar is fixedly connected to the fixture 7.

[0022] On the inner side of the tooling plate 1, a first rectangular hole 12 and a second rectangular hole 11 are arranged in parallel. On the inner sides of the first rectangular hole 12 and the second rectangular hole 11, a first slide rail 13 and a second slide rail 14 are arranged respectively. The first slide rail 13 and the second slide rail 14 are slidably connected to the fixture 7 respectively.

[0023] On both sides of the tooling plate 1, a first long slot 15 is arranged respectively. The first long slot 15 penetrates through the tooling plate 1 and the second slide rail 14 and is connected to the first rectangular hole 12 and the second rectangular hole 11 respectively. The positioning screw 4 slides through the first long slot 15.

[0024] The fixture 7 includes a first sliding block 2 and a second sliding block 3 which are slidably connected to the first slide rail 13 and the second slide rail 14 respectively. The first sliding block 2 and the second sliding block 3 are arranged oppositely. The inner sides of the first sliding block 2 and the second sliding block 3 are connected to the side parts of the aluminum busbar.

[0025] In the middle of the wear-resistant sheet 5, a second long slot 6 is arranged in a penetrating manner. The second long slot 6 is connected to the first long slot 15. The second long slot 6 is slidably connected to the positioning screw 4.

[0026] The positioning screw 4 is threadedly connected to the first sliding block 2 and the second sliding block 3 respectively.

[0027] The specific working process of the present utility model:

[0028] When the present utility model works, it is necessary to first fix the battery module to the workbench connected to the welding machine, and then use a caliper to measure the length of the aluminum busbar to be welded, and adjust the fixture 7 according to the measured length; when adjusting the fixture 7, first loosen the positioning screws 4 connected to the first sliding block 2 and the second sliding block 3 respectively, adjust the distance between the first sliding block 2 and the second sliding block 3 according to the measured length of the aluminum busbar and leave an appropriate margin. After adjustment, tighten the positioning screws 4 connected to the first sliding block 2 and the second sliding block 3 to fix the fixture 7.

[0029] Place the adjusted welding tooling on the battery module and fix it. Place the multiple aluminum busbars to be welded into the fixture 7 of the welding tooling respectively. After the operation is completed, the workbench will send the battery module, the welding tooling and the aluminum busbars into the welding machine for welding.

[0030] After welding is completed, the welding machine sends the battery module back to the workbench, and then removes the welding tooling from the battery module. At this time, the aluminum busbars have been welded to the battery module. Because a margin was left between the aluminum busbars and the fixture 7 when adjusting the fixture 7 before, the welding tooling can be directly removed without loosening the positioning screws 4. After removing the welding tooling, the welding of the battery module is completed. When welding the next group of battery modules, just repeat the above steps.

[0031] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0032] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A general adjustable module welding tooling, characterized in that It includes a tooling plate (1), a plurality of jigs (7) slidably connected to the tooling plate (1), wear-resistant pieces (5) respectively fixedly arranged on both sides of the tooling plate (1), and a number of positioning screws (4) for fixing the jigs (7). The positioning screws (4) movably pass through the side of the tooling plate (1), and a busbar is fixedly connected to the jig (7).

2. The general adjustable module welding tooling according to claim 1, characterized in that, Rectangular hole one (12) and rectangular hole two (11) are arranged in parallel on the inner side of the tooling plate (1). Slide rails one (13) and slide rails two (14) are arranged on the inner sides of the rectangular hole one (12) and the rectangular hole two (11) respectively. The slide rails one (13) and the slide rails two (14) are respectively slidably connected to the jig (7).

3. The general adjustable module welding tooling according to claim 2, characterized in that, Long strip notch one (15) is respectively arranged on both sides of the tooling plate (1). The long strip notch one (15) penetrates through the tooling plate (1) and the slide rail two (14) and is respectively communicated with the rectangular hole one (12) and the rectangular hole two (11). The positioning screw (4) slidably passes through the long strip notch one (15).

4. A general adjustable module welding tooling according to claim 3, characterized in that, The jig (7) includes a sliding block one (2) and a sliding block two (3) respectively slidably connected to the slide rail one (13) and the slide rail two (14). The sliding block one (2) and the sliding block two (3) are arranged oppositely. The inner sides of the sliding block one (2) and the sliding block two (3) are connected to the side of the busbar.

5. A general adjustable module welding tooling according to claim 4, characterized in that, A through long strip notch two (6) is arranged in the middle of the wear-resistant piece (5). The long strip notch two (6) is communicated with the long strip notch one (15). The long strip notch two (6) is slidably connected to the positioning screw (4).

6. The general adjustable module welding tooling according to claim 5, characterized in that, The positioning screws (4) are respectively threadedly connected to the sliding block one (2) and the sliding block two (3).