Gear center hole position polishing and grinding equipment
By introducing fast loading fixing components and dust collection components into the gear center hole polishing equipment, the problems of low loading efficiency and improper dust handling are solved, and efficient gear processing and environmental cleaning are achieved.
Patent Information
- Application Number
- CN202422381124.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing gear center hole polishing equipment has problems such as low loading and improper dust handling, which leads to low working efficiency and endangering personnel's health.
A gear center hole polishing device including a fast loading fixing assembly and a dust collection assembly is designed. The gear is quickly clamped and loaded through an electric telescopic rod, and the dust generated by the polish is collected into the collection box by using an air pump and an injection head to avoid dust floating.
It realizes rapid loading and fixing of gears, improves working efficiency, and effectively collects and treats dust generated by polishing, ensuring the cleanliness of the working environment and the health of personnel.
Smart Images

Figure CN223130196U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gear processing, and particularly relates to a gear center hole polishing and grinding device. Background Technique
[0002] Center holes are usually provided at both ends of shaft parts. When machining shaft parts, they are usually used as the positioning reference of shaft parts. At the same time, they are also the process reference for the clamping, inspection and assembly positioning of shaft parts. Therefore, the accuracy of the center hole directly affects the machining accuracy of shaft parts. After retrieval, the application number is "CN202122120180.5", which discloses "a center hole grinding device for shaft gear machining", which records that "through symmetrically arranged adjusting components, by rotating the adjusting disk, the adjusting rod slides in the sleeve. When the adjusting disk rotates clockwise, the upper limit shell moves away from the lower limit shell, increasing the clamping distance. When the adjusting disk rotates counterclockwise, the upper limit shell moves towards the lower limit shell, shortening the clamping distance, so as to adjust the clamping distance". By using symmetrically arranged adjusting components and rotating the adjusting disk, the adjusting rod slides in the sleeve. When the adjusting disk rotates clockwise, the upper limit shell moves away from the lower limit shell, and the clamping distance does increase. When the adjusting disk rotates counterclockwise, the upper limit shell moves towards the lower limit shell, shortening the clamping distance, so as to adjust the clamping distance. However, the above comparative document still has the following problems in actual use:
[0003] In actual use, the feeding and fixing efficiency is poor, resulting in poor working efficiency, and the dust generated during use cannot be treated, resulting in harm to nearby personnel due to inhalation.
[0004] Based on this, it is highly practical to provide a device that can achieve fast feeding and fixing and can treat dust. Content of the Utility Model
[0005] The purpose of the utility model is to provide a gear center hole polishing and grinding device, aiming to solve the above technical problems.
[0006] The embodiment of the utility model provides a gear center hole polishing and grinding device, which includes a protection box, a fast feeding and fixing component and a dust collection component.
[0007] Among them, the top of the protection box is hermetically communicated with an operation box;
[0008] The quick feeding and fixing assembly includes sliding guides arranged on both sides of the inner wall of the protection box. A feeding plate is slidably connected inside the two sliding guides. A number of gear grooves are formed inside the feeding plate, and polishing holes are formed inside each of the number of gear grooves. A number of fixing plates are arranged in the middle of both sides of the inner wall of the protection box. A number of electric telescopic rods are arranged inside each of the number of fixing plates. Moving blocks are arranged at the bottoms of the number of electric telescopic rods. A clamping plate is arranged in the middle of the number of moving blocks. A number of gear-shaped clamping heads are arranged at the bottom of the clamping plate. A number of insertion holes are formed inside the clamping plate, and the same insertion holes as those inside the clamping plate are formed inside each of the number of gear-shaped clamping heads. A protection door is hinged at one end of the protection box. A blocking block is arranged at one end of the protection door. The ends of the two blocking blocks are movably connected to the feeding plate;
[0009] The dust collection assembly includes a collection box movably connected to the bottom of the inner wall of the protection box. A holding head is arranged at one end of the collection box. Two air pumps are arranged on the top of the operation box. A delivery pipe is hermetically connected to one side of each of the two air pumps. The ends of the two delivery pipes are hermetically connected to an air delivery chamber. The ends of the two air delivery chambers penetrate through one side of the inner wall of the protection box and are hermetically connected to a spray head. Vibration motors are arranged in the middle of both sides of the protection box.
[0010] In an implementation scheme of the present utility model, reinforcing frames are arranged at the bottoms of the two air delivery chambers, and one side of each of the two reinforcing frames is fixedly connected to the protection box.
[0011] In an implementation scheme of the present utility model, protection boxes are arranged on both sides of the operation box. Synchronous motors are arranged at the bottoms of the two protection boxes. The ends of the output shafts of the two synchronous motors penetrate through the bottoms of the inner walls of the protection boxes and are provided with rotating rods. The tops of the two rotating rods are rotatably connected to the tops of the inner walls of the protection boxes. Reel discs are arranged on the outer walls of the two rotating rods. Connecting ropes are wound inside each of the two reel discs. The middle parts of the ends of the two connecting ropes are provided with a moving box.
[0012] In an implementation scheme of the present utility model, both ends of the moving box are slidably connected to both ends of the inner wall of the operation box, and a sliding groove is formed on one side of the bottom of the moving box.
[0013] In an implementation scheme of the present utility model, a limiting rod is arranged inside the moving box. An auxiliary block is slidably connected to the outer wall of the limiting rod. A torque motor is arranged at the top of the auxiliary block. The end of the output shaft of the torque motor is provided with a moving gear. The bottom of the moving gear meshes with a rack, and the bottom of the rack is fixedly connected to the bottom of the inner wall of the moving box. A moving frame is arranged at the top of the torque motor.
[0014] In an embodiment of the present utility model, an electric cylinder is provided at the bottom of the moving frame, a driving motor is provided at the bottom of the electric cylinder, and a polishing head is provided at the end of the output shaft of the driving motor through screws.
[0015] In an embodiment of the present utility model, a base is provided at the bottom of the protection box, two support legs are provided at the bottom of the base, and a single-chip microcomputer is provided at the top corner of the operation box.
[0016] In an embodiment of the present utility model, the electric telescopic rod, the air pump, the vibration motor, the synchronous motor, the torque motor, the electric cylinder and the driving motor are all electrically connected to the single-chip microcomputer, and the single-chip microcomputer is electrically connected to an external power supply.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] 1) Through the provided loading plate, it is convenient for the user to take out two loading plates during loading, place two gears into the gear slots in the loading plate, fill them up, slide one of the loading plates along the sliding guide rail into it, and turn on the electric telescopic rod through the single-chip microcomputer, so that the electric telescopic rod moves downward and then drives the clamping plate to move downward, and then the clamping plate drives the gear-shaped clamping head to move downward to clamp the gears in the gear slots and wait for polishing the middle part of the gears. After polishing, the user turns on the electric telescopic rod through the single-chip microcomputer to drive other parts to reset, pulls out the loading plate from the sliding guide rail, replaces it with a new loading plate, continues processing, removes the gears on the taken-down loading plate, replaces the gears, and waits for processing, thereby achieving the purpose of rapid loading and fixing, and improving work efficiency;
[0019] 2) Through the provided air pump, it is convenient for the user to turn on the air pump through the single-chip microcomputer during processing, so that the air pump generates gas and blows the gas into the air delivery chamber through the delivery pipe. The air delivery chamber blows the air out through the injection head and blows it to the middle of the rapid loading and fixing assembly. Utilizing the polishing holes and gear slots inside it, the dust generated by polishing is blown into the collection box, which is convenient for the subsequent user to pull out the collection box through the holding head for cleaning, avoiding the situation of dust flying everywhere, and thus achieving the purpose of dust treatment and collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0021] Figure 1 is a schematic structural diagram of the present utility model;
[0022] Figure 2 is a schematic structural diagram of the interior of the protection box of the present utility model;
[0023] Figure 3 Structural schematic diagram of one end of the present utility model;
[0024] Figure 4 Perspective structural schematic diagram of the top of the present utility model;
[0025] Figure 5 Structural schematic diagram of the torque motor amplification of the present utility model.
[0026] In the figure: 100, protection box; 110, operation box; 200, quick loading and fixing assembly; 210, sliding guide rail; 220, loading plate; 230, fixing plate; 240, electric telescopic rod; 250, moving block; 260, clamping plate; 270, gear-shaped clamping head; 280, protection door; 290, abutting block; 300, dust collection assembly; 310, collection box; 320, holding head; 330, air pump; 340, conveying pipe; 350, air delivery bin; 360, spray head; 370, vibration motor; 400, reinforcement frame; 500, protection box; 600, synchronous motor; 700, winding reel; 800, moving box; 900, limiting rod; 1000, torque motor; 1100, moving gear; 1200, rack; 1300, moving frame; 1400, electric cylinder; 1500, drive motor; 1600, polishing head. Detailed implementation manners
[0027] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0028] Embodiment
[0029] Please refer to Figures 1-5 , a gear center hole polishing and grinding device, including a protection box 100, a quick loading and fixing assembly 200 and a dust collection assembly 300.
[0030] Specifically, please refer to Figure 1 , the top of the protection box 100 is hermetically connected to an operation box 110.
[0031] Please refer to Figures 2-3, The quick feeding and fixing component 200 includes sliding guide rails 210 arranged on both sides of the inner wall of the protection box 100. A feeding plate 220 is slidably connected inside the two sliding guide rails 210. A number of gear grooves are formed inside the feeding plate 220, and polishing holes are formed inside each of the number of gear grooves. A number of fixing plates 230 are arranged in the middle of both sides of the inner wall of the protection box 100. A number of electric telescopic rods 240 are arranged inside each of the number of fixing plates 230. Moving blocks 250 are arranged at the bottoms of the number of electric telescopic rods 240. A clamping plate 260 is arranged in the middle of the number of moving blocks 250. A number of gear-shaped clamping heads 270 are arranged at the bottom of the clamping plate 260. A number of insertion holes are formed inside the clamping plate 260, and the same insertion holes as those inside the clamping plate 260 are formed inside each of the number of gear-shaped clamping heads 270. A protection door 280 is hingedly connected to one end of the protection box 100. A blocking block 290 is arranged at one end of the protection door 280. The ends of the two blocking blocks 290 are movably connected to the feeding plate 220.
[0032] In a specific embodiment, through the provided feeding plate 220, when the user is feeding, it is convenient to take out two feeding plates 220, put two gears into the gear grooves inside the feeding plate 220, fill them up, slide one of the feeding plates 220 along the sliding guide rail 210 into its interior, and turn on the electric telescopic rod 240 through the single-chip microcomputer, so that the electric telescopic rod 240 moves downward and then drives the clamping plate 260 to move downward, and then the clamping plate 260 drives the gear-shaped clamping heads 270 to move downward to clamp the gears in the gear grooves and wait for polishing the middle parts of the gears. After polishing is completed, the user turns on the electric telescopic rod 240 through the single-chip microcomputer to drive other parts to reset, pulls out the feeding plate 220 from the sliding guide rail 210, replaces it with a new feeding plate 220, continues processing, and removes the gears on the taken-down feeding plate 220, replaces the gears, and waits for processing, so as to achieve the purpose of quick feeding and fixing and improve work efficiency.
[0033] Please refer to Figures 1-3 , The dust collection component 300 includes a collection box 310 movably connected to the bottom of the inner wall of the protection box 100. A holding head 320 is arranged at one end of the collection box 310. Two air pumps 330 are arranged on the top of the operation box 110. A delivery pipe 340 is hermetically connected to one side of each of the two air pumps 330. The ends of the two delivery pipes 340 are hermetically connected to an air delivery chamber 350. The ends of the two air delivery chambers 350 penetrate through one side of the inner wall of the protection box 100 and are hermetically connected to a spray head 360. Vibration motors 370 are arranged in the middle of both sides of the protection box 100.
[0034] In a specific embodiment, by providing an air pump 330, it is convenient for the user to turn on the air pump 330 through the single-chip microcomputer during processing, so that the air pump 330 generates gas and blows the gas into the air delivery bin 350 through the delivery pipe 340. The air delivery bin 350 blows the air out through the spray head 360 and blows it to the middle of the quick feeding and fixing assembly 200. Using the internal polishing holes and gear grooves, the dust generated by polishing is blown into the collection box 310, which is convenient for the subsequent user to pull out the collection box 310 through the holding head 320 for cleaning, avoiding the situation of dust flying everywhere, and thus achieving the purpose of dust treatment and collection.
[0035] Please refer to Figure 1 Reinforcing frames 400 are provided at the bottoms of both air delivery bins 350, and one side of each of the two reinforcing frames 400 is fixedly connected to the protection box 100.
[0036] In a specific embodiment, by providing the reinforcing frame 400, it is convenient to support and fix the air delivery bin 350, so that the air delivery bin 350 can be more stable during use, avoiding the situation of shaking during use and improving the stability.
[0037] Please refer to Figure 4 Refer to, protection boxes 500 are provided on both sides of the operation box 110. Synchronous motors 600 are provided at the bottoms of both protection boxes 500. The end heads of the output shafts of the two synchronous motors 600 penetrate through the inner wall bottoms of the protection boxes 500 and are provided with rotating rods. The tops of the two rotating rods are rotatably connected to the inner wall tops of the protection boxes 500. Winding discs 700 are provided on the outer walls of the two rotating rods. Connecting ropes are wound inside the two winding discs 700. The middle parts of the end heads of the two connecting ropes are provided with a moving box 800.
[0038] In a specific embodiment, by providing the synchronous motor 600, it is convenient for the user to turn on the synchronous motor 600 through the single-chip microcomputer during use, so that one of the synchronous motors 600 rotates forward and the other rotates in the opposite direction, and then the winding disc 700 winds or releases the connecting rope, and then drives the moving box 800 to move.
[0039] Please refer to Figure 4 Refer to, both ends of the moving box 800 are slidably connected to both ends of the inner wall of the operation box 110, and a chute is opened on one side of the bottom of the moving box 800.
[0040] In a specific embodiment, by providing the moving box 800, it is convenient for the moving box 800 to move and then drive the parts at its bottom to move horizontally, thereby improving the work efficiency.
[0041] Please refer to Figure 5, a limiting rod 900 is provided on the inner wall of the moving box 800. An auxiliary block is slidably connected to the outer wall of the limiting rod 900. A torque motor 1000 is provided on the top of the auxiliary block. A moving gear 1100 is provided at the end of the output shaft of the torque motor 1000. A rack 1200 is engaged with the bottom of the moving gear 1100. The bottom of the rack 1200 is fixedly connected to the bottom of the inner wall of the moving box 800. A moving frame 1300 is provided on the top of the torque motor 1000.
[0042] In a specific embodiment, by providing the torque motor 1000, it is convenient for the user to turn on the torque motor 1000 through the single-chip microcomputer, so that the torque motor 1000 drives the moving gear 1100 to move on the rack 1200, and then the torque motor 1000 itself moves. The movement of the torque motor 1000 will drive the moving frame 1300 to move vertically.
[0043] Please refer to Figure 2 , an electric cylinder 1400 is provided at the bottom of the moving frame 1300. A driving motor 1500 is provided at the bottom of the electric cylinder 1400. A polishing head 1600 is provided at the end of the output shaft of the driving motor 1500 through screws.
[0044] In a specific embodiment, by providing the moving frame 1300, it is convenient for the moving frame 1300 to move vertically and the machine to move horizontally to cover all corners. During polishing, the user turns on the electric cylinder 1400 through the single-chip microcomputer, so that the electric cylinder 1400 drives the driving motor 1500 to move downward, and then the polishing head 1600 is inserted into the hole in the middle of the gear. At this time, the user turns on the driving motor 1500 through the single-chip microcomputer, so that the driving motor 1500 drives the polishing head 1600 to polish it.
[0045] Please refer to Figure 1 , a base is provided at the bottom of the protection box 100. Two support legs are provided at the bottom of the base. A single-chip microcomputer is provided at the top corner of the operation box 110.
[0046] In a specific embodiment, by providing the support legs, it is convenient to support and fix the parts on its top, so that the parts on its top can be more stable during use, avoiding the situation of shaking during use and improving the stability.
[0047] Please refer to Figures 1-5 , the electric telescopic rod 240, the air pump 330, the vibration motor 370, the synchronous motor 600, the torque motor 1000, the electric cylinder 1400 and the driving motor 1500 are all electrically connected to the single-chip microcomputer, and the single-chip microcomputer is electrically connected to the external power supply.
[0048] In a specific embodiment, a microcontroller is provided to facilitate the power-on control of the electrical equipment, enabling the electrical equipment to be powered on when electricity is needed and avoiding the situation where it cannot be powered on when electricity is required.
[0049] During use, first, through the provided loading plate 220, it is convenient for the user to take out two loading plates 220 during loading, place two gears into the gear slots in the loading plate 220 to fill it up, slide one of the loading plates 220 along the sliding guide rail 210 into its interior, and then turn on the electric telescopic rod 240 through the microcontroller, causing the electric telescopic rod 240 to move downward, which in turn drives the clamping plate 260 to move downward, and then the clamping plate 260 drives the gear-shaped clamping head 270 to move downward, and then clamp the gears in the gear slots and wait for polishing and buffing the middle part of the gears. After polishing is completed, the user turns on the electric telescopic rod 240 through the microcontroller to drive other parts to reset, pulls out the loading plate 220 from the sliding guide rail 210, replaces it with a new loading plate 220, continues processing, removes the gears on the removed loading plate 220, replaces the gears, and waits for processing, thereby achieving the purpose of rapid loading and fixing, improving work efficiency. Then, through the provided air pump 330, it is convenient for the user to turn on the air pump 330 through the microcontroller during processing, enabling the air pump 330 to generate gas and blow the gas into the air supply chamber 350 through the delivery pipe 340. The air supply chamber 350 blows the air out through the injection head 360 and blows it to the middle part of the rapid loading and fixing assembly 200. Utilizing the polishing holes and gear slots inside it, the dust generated during polishing is blown into the collection box 310, facilitating the subsequent user to pull out the collection box 310 through the holding head 320 for cleaning and avoiding the situation where dust floats everywhere, thereby achieving the purpose of dust treatment and collection. Finally, through the provided moving frame 1300, it is convenient for the moving frame 1300 to move vertically and the machine moving box 800 to move horizontally to cover all corners. During polishing, the user turns on the electric cylinder 1400 through the microcontroller, causing the electric cylinder 1400 to drive the drive motor 1500 to move downward, and then the polishing head 1600 is inserted into the hole position in the middle of the gear. At this time, the user turns on the drive motor 1500 through the microcontroller, causing the drive motor 1500 to drive the polishing head 1600 to polish it.
[0050] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A gear center hole polishing and grinding device, characterized in that Including: A protection box (100), the top of the protection box (100) is hermetically connected to an operation box (110); A quick feeding and fixing component (200), the quick feeding and fixing component (200) includes sliding guide rails (210) arranged on both sides of the inner wall of the protection box (100), a feeding plate (220) is slidably connected inside the two sliding guide rails (210), a plurality of gear grooves are opened inside the feeding plate (220), polishing holes are opened inside each of the plurality of gear grooves, a plurality of fixing plates (230) are arranged in the middle of both sides of the inner wall of the protection box (100), a plurality of electric telescopic rods (240) are arranged inside each of the plurality of fixing plates (230), moving blocks (250) are arranged at the bottoms of the plurality of electric telescopic rods (240), a clamping plate (260) is arranged in the middle of the plurality of moving blocks (250), a plurality of gear-shaped clamping heads (270) are arranged at the bottom of the clamping plate (260), a plurality of jacks are opened inside the clamping plate (260), and the same jacks as those inside the clamping plate (260) are opened inside each of the plurality of gear-shaped clamping heads (270), one end of the protection box (100) is hinged with a protection door (280), a blocking block (290) is arranged at one end of the protection door (280), and the ends of the two blocking blocks (290) are movably connected to the feeding plate (220); A dust collection component (300), the dust collection component (300) includes a collection box (310) movably connected to the bottom of the inner wall of the protection box (100), a holding head (320) is arranged at one end of the collection box (310), two air pumps (330) are arranged at the top of the operation box (110), a conveying pipe (340) is hermetically connected to one side of each of the two air pumps (330), an air delivery bin (350) is hermetically connected to the end of each of the two conveying pipes (340), the ends of the two air delivery bins (350) penetrate through one side of the inner wall of the protection box (100) and are hermetically connected to a spray head (360), and vibration motors (370) are arranged in the middle of both sides of the protection box (100).
2. The gear center hole polishing and grinding equipment according to claim 1, characterized in that: Reinforcing frames (400) are arranged at the bottoms of the two air delivery bins (350), and one side of each of the two reinforcing frames (400) is fixedly connected to the protection box (100).
3. A gear center hole polishing and grinding device according to claim 1, characterized in that: Protection boxes (500) are arranged on both sides of the operation box (110), synchronous motors (600) are arranged at the bottoms of the two protection boxes (500), the ends of the output shafts of the two synchronous motors (600) penetrate through the bottoms of the inner walls of the protection boxes (500) and are provided with rotating rods, the tops of the two rotating rods are rotatably connected to the tops of the inner walls of the protection boxes (500), winding discs (700) are arranged on the outer walls of the two rotating rods, connecting ropes are wound inside the two winding discs (700), and a moving box (800) is arranged in the middle of the ends of the two connecting ropes.
4. A gear center hole polishing and grinding device according to claim 3, characterized in that: Both ends of the moving box (800) are slidably connected to both ends of the inner wall of the operation box (110), and a chute is provided on one side of the bottom of the moving box (800).
5. A gear center hole polishing and grinding device according to claim 4, characterized in that: A limiting rod (900) is provided on the inner wall of the moving box (800). An auxiliary block is slidably connected to the outer wall of the limiting rod (900). A torque motor (1000) is provided on the top of the auxiliary block. A moving gear (1100) is provided at the end of the output shaft of the torque motor (1000). A rack (1200) is engaged with the bottom of the moving gear (1100). The bottom of the rack (1200) is fixedly connected to the bottom of the inner wall of the moving box (800). A moving frame (1300) is provided on the top of the torque motor (1000).
6. The gear center hole polishing and grinding equipment according to claim 5, characterized in that: An electric cylinder (1400) is provided on the bottom of the moving frame (1300). A driving motor (1500) is provided on the bottom of the electric cylinder (1400). A polishing head (1600) is provided at the end of the output shaft of the driving motor (1500) through screws.
7. A gear center hole polishing and grinding device according to claim 3, characterized in that: A base is provided on the bottom of the protection box (100). Two support legs are provided on the bottom of the base. A single-chip microcomputer is provided at the top corner of the operation box (110).
8. A gear center hole polishing and grinding device according to claim 7, characterized in that: The electric telescopic rod (240), the air pump (330), the vibration motor (370), the synchronous motor (600), the torque motor (1000), the electric cylinder (1400) and the driving motor (1500) are all electrically connected to the single-chip microcomputer, and the single-chip microcomputer is electrically connected to an external power supply.
Citation Information
Patent Citations
Center hole grinding equipment for shaft gear machining
CN216138624U