Check valve machining device

By introducing cleaning and deburring devices into the stop valve processing device, burring diffusion problems are solved by using water spray and cleaning brushes, ensuring health and improving production quality.

CN223130208UActive Publication Date: 2025-07-22LIAONING PUYUE MOLD TECH CO LTD +2
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Patent Information

Application Number
CN202421674922.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-22
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

Traditional check valve processing devices lack impurity cleaning function, causing the polished burrs to spread into the air, endangering the health of staff and increasing the risk of operation.

Method used

A check valve processing device including a cleaning device, a clamping device, a lifting device and a deburring device is designed to prevent burring diffusion by water spraying, and to deburn and clean the valve body surface through a cleaning brush.

Benefits of technology

Effectively prevent burrs from spreading into the air, ensure the health of staff, improve valve body cleanliness and production quality, and improve processing efficiency and the scope of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a check valve machining device which comprises a bottom plate, a box body is installed on the top of the bottom plate, and the check valve machining device further comprises lifting devices installed on the two sides of the top of the bottom plate; the cleaning device is arranged above the bottom plate; the clamping device is arranged above the lifting device; and the deburring device is mounted at the top of the bottom plate. The utility model relates to the technical field of stop valves, and the stop valve processing device can prevent burrs from diffusing into surrounding air in a water spraying manner through the matching of the cleaning device, the box body and the deburring device when the stop valve is processed, so that a worker can be prevented from inhaling the air with the burrs for a long time, and the working efficiency is improved. Therefore, the personal health of workers can be guaranteed, the surface of the check valve can be brushed during deburring, the cleanliness of the check valve can be improved, and the production quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stop valves, and particularly relates to a processing device for stop valves. Background Technique

[0002] The key to the processing technology of stop valves lies in ensuring the dimensional accuracy requirements after the valve body and the bushing are assembled. This requires studying the problems that occur in actual processing and finding a practical processing solution. With the development of industrial technology, the design and manufacture of stop valves are also constantly innovating. For example, by optimizing the structural design, improving materials, etc., the performance and reliability of stop valves are improved. The production and selection of stop valves follow certain standards, and there are also customized products to meet the needs of special working conditions.

[0003] When a stop valve is produced, its surface will have some fine burrs. This requires workers to deburr the stop valve. When deburring, the workers install the stop valve on the processing equipment, and then the workers turn on the control power supply of the processing equipment, and then the burrs on the surface of the stop valve can be polished and removed.

[0004] When the traditional stop valve processing device is in use, it does not have the function of impurity cleaning. This causes the burrs polished off to spread into the surrounding air. When workers inhale the air with burrs for a long time, it will cause damage to the human body, thereby increasing the operation risk of workers, and thus bringing inconvenience to the use of workers. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a processing device for stop valves, which solves the problem that when the traditional stop valve processing device is in use, it does not have the function of impurity cleaning, which causes the burrs polished off to spread into the surrounding air. When workers inhale the air with burrs for a long time, it will cause damage to the human body, thereby increasing the operation risk of workers, and thus bringing inconvenience to the use of workers.

[0006] To achieve the above object, the utility model is realized through the following technical solutions: A processing device for stop valves, including a bottom plate, a box body is installed on the top of the bottom plate. The stop valve processing device further includes: a lifting device installed on both sides of the top of the bottom plate; a cleaning device arranged above the bottom plate; a clamping device arranged above the lifting device; a deburring device installed on the top of the bottom plate; wherein, the cleaning device can clean the processed valve body, the clamping device can clamp and fix the valve body, and the deburring device can remove the burrs on the surface of the valve body.

[0007] Preferably, the lifting device includes: two sleeves, respectively installed on both sides of the top of the bottom plate; two electric push rods, respectively installed inside the two sleeves; two vertical rods, respectively inserted inside the two sleeves; wherein, the electric push rods drive the vertical rods to move along the inner walls of the sleeves.

[0008] Preferably, the cleaning device includes: a water pump installed at the bottom of the inner wall of the box body; a telescopic pipe installed at the output end of the water pump and extending above the clamping device; a fixing frame sleeved above the telescopic pipe and fixedly connected to the top of the vertical rod on the side close to the water pump; a spray head installed at the end of the telescopic pipe; wherein, the water pump can pump out the water source inside the box body, then convey it through the telescopic pipe, and finally spray it from the spray head onto the valve body to be processed.

[0009] Preferably, the clamping device includes: two cross bars, respectively rotatably connected to the inner walls of the two vertical rods through bearings; two support plates, respectively installed on the tops of the two cross bars; two clamping plates, respectively sleeved on the outer walls of the two cross bars; a double-headed stud installed on the inner walls of the two support plates and threadedly connected to the inner walls of the two clamping plates; a first servo motor detachably connected to the outer wall of the vertical rod on the side close to the water pump and detachably connected to one end of the cross bar on the side close to the water pump; wherein, turning the double-headed stud can drive the two clamping plates to clamp the valve body, and the first servo motor can drive the clamping plate to rotate through the cross bar.

[0010] Preferably, the deburring device includes: a second servo motor installed on the top of the bottom plate and rotatably connected to the inner wall of the box body through a sealed bearing; a cross plate installed at the output end of the second servo motor; a cleaning brush installed on the top of the cross plate; a water inlet arranged above one side of the box body; wherein, the second servo motor can drive the cross plate to drive the cleaning brush to perform deburring work on the valve body.

[0011] Beneficial effects

[0012] The utility model provides a stop valve processing device. It has the following beneficial effects: Through the cooperation of the cleaning device, the box body and the deburring device, when processing the stop valve, the water spraying method can be used to prevent burrs from spreading into the surrounding air, thereby preventing workers from inhaling air with burrs for a long time, so the personal health of workers can be guaranteed. Moreover, when deburring, the surface of the stop valve can be brushed, which can improve the cleanliness of the stop valve, thus improving the production quality.

[0013] Through the cooperation of the clamping device and the lifting device, the stop valve of different specifications can be clamped and fixed, thereby improving the application range of the stop valve processing device. Moreover, after one side of the stop valve is processed, the stop valve is flipped, so that multi-surface processing can be realized, greatly improving the work efficiency and facilitating the use of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic structural diagram of the present utility model;

[0015] Figure 2 is Figure 1 a cross-sectional view of;

[0016] Figure 3 is Figure 2 a schematic structural diagram of the stud, the vertical rod and the clamping plate in;

[0017] Figure 4 is Figure 2 a schematic structural diagram of the water pump, the first servo motor and the electric push rod in.

[0018] In the figure: 1, bottom plate; 2, cleaning device, 201, water pump, 202, telescopic pipe, 203, nozzle, 204, fixing bracket; 3, clamping device, 301, cross bar, 302, support plate, 303, clamping plate, 304, stud, 305, first servo motor; 4, deburring device, 401, second servo motor, 402, cross plate, 403, cleaning brush, 404, water inlet; 5, box body; 6, lifting device, 601, sleeve, 602, electric push rod, 603, vertical rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0020] Through those skilled in the art, the components in this case are connected in sequence. For the specific connection and operation sequence, reference should be made to the following working principle. The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process.

[0021] When the traditional stop valve processing device is in use, it does not have the function of impurity cleaning, which causes the burrs ground off to spread into the surrounding air. When the staff inhales the air with burrs for a long time, it will cause damage to the human body, thereby increasing the operation risk of the staff, and thus bringing inconvenience to the use of the staff;

[0022] In view of this, the present utility model provides a processing device for a stop valve. Through the cooperation of a cleaning device, a box body and a deburring device, when processing the stop valve, the method of water spraying can be used to prevent burrs from spreading into the surrounding air, thereby avoiding the staff from inhaling the air with burrs for a long time. Therefore, the personal health of the staff can be guaranteed. Moreover, when deburring, the surface of the stop valve can be brushed, which can improve the cleanliness of the stop valve, and thus improve the production quality.

[0023] Embodiment 1: As can be seen from Figure 1 , 2 , 3 and 4, a processing device for a stop valve includes a bottom plate 1. A box body 5 is installed on the top of the bottom plate 1. The processing device for the stop valve further includes: a lifting device 6 installed on both sides of the top of the bottom plate 1; a cleaning device 2 arranged above the bottom plate 1; a clamping device 3 arranged above the lifting device 6; a deburring device 4 installed on the top of the bottom plate 1. Among them, the cleaning device 2 can clean the valve body to be processed, the clamping device 3 can clamp and fix the valve body, and the deburring device 4 can remove the burrs on the surface of the valve body.

[0024] In the specific implementation process, it is particularly worth noting that the cleaning device 2 can prevent burrs from spreading into the surrounding air when the deburring device 4 deburrs the stop valve, and at the same time can also clean the surface of the stop valve, thereby ensuring the processing quality of the stop valve. The clamping device 3 can clamp and fix stop valves of different specifications, and the lifting device 6 can prevent problems of mutual interference among the components of the stop valve processing device when turning the valve body over.

[0025] Specifically, when using this stop valve processing device, first, the staff fixes the stop valve by using the clamping device 3. Then, the staff can turn on the external power supply of the deburring device 4. At this time, the deburring work of the stop valve can be carried out. At the same time, the staff turns on the external power supply of the cleaning device 2. At this time, the cleaning device 2 can clean the stop valve and at the same time prevent burrs from spreading into the surrounding air. When it is necessary to turn the stop valve over, first, the staff turns on the external power supply of the lifting device 6. At this time, the lifting device 6 can change the height of components such as the clamping device 3, thereby changing the height of the stop valve. When the height of the stop valve reaches the appropriate position, the external power supply of the clamping device 3 can be turned on. At this time, the stop valve can be flipped. Then, the staff controls the lifting device 6 again to make the stop valve return to the original height, and then the processing can be carried out again.

[0026] Embodiment 2: As can be seen from Figure 1 , 2As can be seen from FIGS. 1 and 4, the lifting device 6 includes: two sleeves 601, which are respectively installed on both sides of the top of the bottom plate 1; two electric push rods 602, the model of the electric push rod 602 is TG-700, which are respectively installed inside the two sleeves 601; two vertical rods 603, which are respectively inserted into the two sleeves 601; wherein, the electric push rod 602 drives the vertical rod 603 to move along the inner wall of the sleeve 601.

[0027] In the specific implementation process, it is particularly worth noting that the electric push rod 602 can change the position between the vertical rod 603 and the sleeve 601, and thus can change the position of the clamping device 3.

[0028] Specifically, on the basis of the above-mentioned Embodiment 1, when it is necessary to change the height of the stop valve, the staff turns on the external power supply of the electric push rod 602. At this time, the electric push rod 602 can drive the vertical rod 603 to move along the inner wall of the sleeve 601. At this time, it can drive the clamping device 3 to move. As the clamping device 3 moves, the height of the stop valve can be changed.

[0029] Embodiment 3: From Figure 1 、 2 As can be seen from FIGS. 1 and 4, the cleaning device 2 includes: a water pump 201, the model of the water pump 201 is 0510A, which is installed at the bottom of the inner wall of the box body 5; a telescopic pipe 202, which is installed at the output end of the water pump 201 and extends above the clamping device 3; a fixing frame 204, which is sleeved above the telescopic pipe 202 and is fixedly connected to the top of the vertical rod 603 on the side close to the water pump 201; a spray head 203, which is installed at the end of the telescopic pipe 202; wherein, the water pump 201 can pump out the water source inside the box body 5, then convey it through the telescopic pipe 202, and finally spray it from the spray head 203 onto the processed valve body.

[0030] In the specific implementation process, it is particularly worth noting that the water pump 201 can pump out the water source inside the box body 5, then convey it through the telescopic pipe 202, and finally spray it onto the surface of the stop valve through the spray head 203.

[0031] Specifically, on the basis of the above-mentioned Embodiment 1, when cleaning the stop valve and preventing burrs from spreading into the air, the staff turns on the external power supply of the water pump 201. At this time, the water pump 201 can pump out the water source inside the box body 5, then convey it through the telescopic pipe 202, and finally spray it from the spray head 203 onto the surface of the stop valve. At this time, the stop valve can be cleaned, and the burrs can also be prevented from spreading into the surrounding air by the water flow.

[0032] Embodiment 4: From Figure 1 、 2As can be seen from FIGS. 3 and 4, the clamping device 3 includes: two cross bars 301, which are respectively rotatably connected to the inner walls of the two vertical bars 603 through bearings; two support plates 302, which are respectively installed on the tops of the two cross bars 301; two clamping plates 303, which are respectively sleeved on the outer walls of the two cross bars 301; a double-headed stud 304, which is installed on the inner walls of the two support plates 302 and is threadedly connected to the inner walls of the two clamping plates 303; a first servo motor 305, the model of the first servo motor 305 is ECMA-E11320RS, which is detachably connected to the outer wall of the vertical bar 603 close to the water pump 201 and is detachably connected to one end of the cross bar 301 close to the water pump 201; wherein, twisting the double-headed stud 304 can drive the two clamping plates 303 to clamp the valve body, and the first servo motor 305 can drive the clamping plates 303 to rotate through the cross bar 301;

[0033] In the specific implementation process, it is particularly pointed out that the first servo motor 305 can change the angles of components such as the clamping plate 303, and thus can turn over the check valve for processing. Twisting the double-headed stud 304 can change the positions of the two clamping plates 303, so as to clamp and fix the check valve through the cooperation of the two clamping plates 303;

[0034] Specifically, on the basis of the above-mentioned Embodiment 1, when clamping and fixing the check valve, the staff places the check valve between the two clamping plates 303, and then the staff twists the double-headed stud 304. At this time, the double-headed stud 304 can drive the two clamping plates 303 to move along the outer walls of the two cross bars 301 respectively. When the two clamping plates 303 move to a certain position, the check valve can be clamped and fixed. When the check valve needs to be flipped, the staff turns on the external power supply of the first servo motor 305. At this time, the first servo motor 305 can drive the cross bar 301 to rotate, and the cross bar 301 can drive the clamping plate 303 to rotate. As the clamping plate 303 rotates, the check valve can be turned over.

[0035] Embodiment Five: From Figure 1 、 2 、3 and 4, it can be seen that the deburring device 4 includes: a second servo motor 401, the model of the second servo motor 401 is ECMA-F1 1320RS, which is installed on the top of the bottom plate 1 and is rotatably connected to the inner wall of the box body 5 through a sealed bearing; a cross plate 402, which is installed at the output end of the second servo motor 401; a cleaning brush 403, which is installed on the top of the cross plate 402; a water inlet 404, which is arranged above one side of the box body 5; wherein, the second servo motor 401 can drive the cross plate 402 to drive the cleaning brush 403 to perform deburring work on the valve body;

[0036] In the specific implementation process, it is particularly worth noting that the second servo motor 401 can drive the cleaning brush 403 through the cross plate 402 to brush and deburr the surface of the stop valve;

[0037] Specifically, on the basis of the above-mentioned Embodiment 1, Embodiment 2, Embodiment 3 and Embodiment 4, when the stop valve needs to be processed, the staff turns on the external power supply of the second servo motor 401. At this time, the second servo motor 401 can drive the cross plate 402 to rotate, and the cross plate 402 can drive the cleaning brush 403 to process the surface of the stop valve.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation. The element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0039] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0040] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A stop valve processing device, comprising a bottom plate (1), characterized in that: A box body (5) is installed on the top of the bottom plate (1). The stop valve processing device further includes: A lifting device (6) installed on both sides of the top of the bottom plate (1); A cleaning device (2) arranged above the bottom plate (1); A clamping device (3) arranged above the lifting device (6); A deburring device (4) installed on the top of the bottom plate (1); Among them, the cleaning device (2) can clean the processed valve body, the clamping device (3) can clamp and fix the valve body, and the deburring device (4) can remove the burrs on the surface of the valve body.

2. The processing device for a stop valve according to claim 1, characterized in that: The lifting device (6) includes: Two sleeves (601) respectively installed on both sides of the top of the bottom plate (1); Two electric push rods (602) respectively installed inside the two sleeves (601); Two vertical rods (603) respectively inserted into the two sleeves (601); Among them, the electric push rod (602) drives the vertical rod (603) to move along the inner wall of the sleeve (601).

3. The processing device for a stop valve according to claim 1, characterized in that: The cleaning device (2) includes: A water pump (201) installed at the bottom of the inner wall of the box body (5); A telescopic pipe (202) installed at the output end of the water pump (201) and extending above the clamping device (3); A fixing frame (204) sleeved above the telescopic pipe (202) and fixedly connected to the top of the vertical rod (603) on the side close to the water pump (201); A spray head (203) installed at the end of the telescopic pipe (202); Among them, the water pump (201) can pump out the water source inside the box body (5), then transport it through the telescopic pipe (202), and finally spray it from the spray head (203) onto the processed valve body.

4. The processing device for a stop valve according to claim 2, characterized in that: The clamping device (3) includes: Two cross bars (301) respectively rotatably connected to the inner walls of the two vertical rods (603) through bearings; Two support plates (302) respectively installed on the tops of the two cross bars (301); Two clamping plates (303) respectively sleeved on the outer walls of the two cross bars (301); A double-headed stud (304) installed on the inner walls of the two support plates (302) and threadedly connected to the inner walls of the two clamping plates (303); A first servo motor (305) detachably connected to the outer wall of the vertical rod (603) on the side close to the water pump (201) and detachably connected to one end of the cross bar (301) on the side close to the water pump (201); Among them, turning the double-headed stud (304) can drive the two clamping plates (303) to clamp the valve body, and the first servo motor (305) can drive the clamping plates (303) to rotate through the cross bar (301).

5. The processing device for a stop valve according to claim 1, characterized in that: The deburring device (4) includes: A second servo motor (401) installed on the top of the bottom plate (1) and rotatably connected to the inner wall of the box body (5) through a sealed bearing; A cross plate (402) installed at the output end of the second servo motor (401); A cleaning brush (403) installed on the top of the cross plate (402); The water inlet (404) is arranged above one side of the box body (5); Wherein, the second servo motor (401) can drive the cross plate (402) to drive the cleaning brush (403) to deburr the valve body.