Automatic grinding device
Through automatic grinder and pressure-sensitive paper detection with three-dimensional direction control, the problem of short life of the electrode head and insufficient grinding accuracy is solved, and efficient reuse and fine grinding of the electrode head is achieved.
Patent Information
- Application Number
- CN202421968115.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The electrode head has a short life during high-frequency welding, and the manual grinding accuracy is insufficient, so it cannot be used anymore, and it is easy to cause the problem of failure to meet the standards during disassembly and inspection.
The automatic grinder with three-dimensional directional control is adopted, combined with pressure-sensitive paper detection, to achieve fine grinding and real-time detection of electrode heads, including horizontal, vertical and longitudinal adjustments, ensuring grinding accuracy and detection accuracy.
It improves the service life of the electrode head, ensures grinding accuracy, avoids secondary processing caused by manual grinding failure, and achieves efficient reuse of the electrode head.
Smart Images
Figure CN223130259U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electrode head processing equipment, and in particular relates to an automatic grinding device. Background Art
[0002] In the field of resistance welding, the life of the electrode head has always been a pain point. When applied to the lithium battery field, the welding cycle is very high, so it is urgent to solve the life of the electrode head. Considering cost savings, the electrode head needs to be polished after the life of a single electrode is over. Based on this, the automatic grinder was invented, which can be used repeatedly for a certain number of times before being scrapped.
[0003] Therefore, in order to reduce costs and increase efficiency, this application adopts an automatic grinder. The grinder adopts a three-dimensional control structure to control the grinding spacing. The horizontal displacement method of front, back, left, and right can adjust the plane spacing of the electrode head, as well as the longitudinal grinding wheel height adjustment; therefore, the grinding wheel and the electrode head can complete the fine grinding process within a controllable range. It solves the technical problem that the electrode head cannot be used due to insufficient manual grinding accuracy. At the same time, in conjunction with the push-up detection process of the pressure-sensitive paper, the real-time electrode head detection process can be completed, avoiding secondary processing after the grinding does not meet the standards during the disassembly of the electrode head detection process. Summary of the invention
[0004] In order to achieve the above object, the technical solution of the utility model is as follows:
[0005] An automatic grinding device, comprising a working platform and a grinding wheel; a first horizontal servo motor is horizontally mounted on the top of the working platform, a translation seat is mounted on a transmission rod mounted on a driving end of the first horizontal servo motor, a grinding slide is mounted on the translation seat, and the grinding slide is synchronously connected with a transmission rod of a second horizontal servo motor driving end;
[0006] The first lateral servo motor driving extension direction is perpendicular to the second lateral servo motor driving extension direction;
[0007] The working platform is provided with a grinding wheel at a position behind the first transverse servo motor, and the grinding wheel is connected to the grinding drive motor through a transmission shaft;
[0008] The grinding drive motor is in grinding contact with the electrode head, the electrode head is fixedly mounted on the front end of the electrode mounting end, the electrode mounting end is sleeved on the front end of the transmission rod mounted on the fine-tuning servo motor driving end, and the fine-tuning servo motor is synchronously mounted on the top of the grinding slide.
[0009] Furthermore, a grinding detection mechanism is installed on the side of the grinding wheel, and the grinding detection mechanism includes a detection servo motor, a loading plate, and a pressure-sensitive paper;
[0010] The pressure - sensitive paper is installed on the paper plug at the front end of the detection servo - motor, and the paper plug is in detection contact with the electrode head to be detected after processing.
[0011] A servo pusher is installed on the top of the detection servo - motor. The servo pusher is in push - top contact with the loading plate, and the loading plate is fixedly installed on the upper end face of the working platform by bolts.
[0012] Furthermore, the shaft body of the push - top shaft extending from the rear end of the servo pusher is in guiding contact with the guiding shaft sleeve, and the guiding shaft sleeve is fixedly connected to the top end face of the detection servo - motor.
[0013] Furthermore, corrugated sleeves are sleeved on the outer sides of the shafts of the first lateral servo - motor, the second lateral servo - motor and the longitudinal servo - motor.
[0014] Furthermore, a shielding cover is installed on the top of the grinding wheel.
[0015] Furthermore, the grinding - drive motor installed on the right - hand side of the grinding wheel is synchronously connected to the longitudinally - moving carrier plate, and the longitudinally - moving carrier plate is in transmission connection with the drive shaft of the longitudinal servo - motor.
[0016] The beneficial effects of the present utility model are as follows:
[0017] Compared with the prior art, this application adopts an automatic grinding device. This grinding device adopts a three - dimensional control structure to control the grinding distance. The displacement mode in the horizontal front - back - left - right directions can adjust the planar distance between the electrode heads, and the height of the grinding wheel in the longitudinal direction can also be adjusted. Therefore, the grinding wheel and the electrode head can complete the fine grinding process within a controllable range. It solves the technical problem that the electrode head cannot be used anymore due to insufficient manual grinding accuracy. At the same time, combined with the push - top detection process of the pressure - sensitive paper, it can complete the real - time electrode - head detection process, avoiding secondary processing after the grinding does not meet the standard during the process of disassembling the electrode head for detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of the automatic grinding device of the present utility model.
[0019] Figure 2 It is a top view of the automatic grinding device of the present utility model.
[0020] Figure 3 It is a schematic structural diagram of the grinding and detection mechanism of the automatic grinding device of the present utility model.
[0021] LIST OF REFERENCE NUMERALS IN THE DRAWINGS:
[0022] 1 is a working platform, 2 is a first transverse servo motor, 3 is a grinding drive motor, 4 is a longitudinal servo motor, 5 is a baffle, 6 is a grinding wheel, 7 is a grinding detection mechanism, 8 is an electrode mounting end, 9 is a fine-tuning servo motor, 10 is a second transverse servo motor, 11 is a corrugated sleeve, 12 is a loading plate, 13 is a servo push head, 14 is a pressure-sensitive paper, 15 is a paper plug, 16 is a detection servo motor, and 17 is a guide sleeve. DETAILED DESCRIPTION
[0023] The present invention will be further described below in conjunction with the accompanying drawings and specific implementations. It should be understood that the following specific implementations are only used to illustrate the present invention and are not used to limit the scope of the present invention.
[0024] like Figure 1 , Figure 2 and Figure 3 As shown, an automatic grinder includes a working platform and a grinding wheel; a first transverse servo motor 2 is horizontally installed on the top of the working platform 1, a translation seat is installed on the transmission rod installed at the driving end of the first transverse servo motor 2, a grinding slide is installed on the translation seat, and the grinding slide is synchronously connected with the transmission rod of the driving end of the second transverse servo motor 10; the driving extension direction of the first transverse servo motor 2 is perpendicular to the driving extension direction of the second transverse servo motor 10; wherein the first transverse servo motor 2 and the second transverse servo motor 10 both complete the planar movement process of the grinding slide and the translation seat through the transmission rod of the telescopic transmission. The driving combination structure adopts the method of stacking up and down to complete the linear transportation process of front, back, left and right.
[0025] The working platform 1 is provided with a grinding wheel 6 at a rear position along the first transverse servo motor 2, and the grinding wheel 6 is connected to the grinding drive motor 3 through a transmission shaft; wherein, the grinding wheel 6 is connected to the grinding drive motor 3 to complete the drive combination assembly process.
[0026] The grinding drive motor 3 is in grinding contact with the electrode head, and the electrode head is fixedly mounted at the front end of the electrode mounting end 8, and the electrode mounting end 8 is sleeved on the front end of the transmission rod mounted at the driving end of the fine-tuning servo motor 9, and the fine-tuning servo motor 9 is synchronously mounted on the top of the grinding slide. Among them, the electrode head can be manually mounted at the front end of the electrode mounting end 8, and the grinding process can be completed after being tightened.
[0027] like Figure 1 , Figure 2 and Figure 3 As shown, a grinding detection mechanism 7 is installed on the side of the grinding wheel 6, and the grinding detection mechanism 7 includes a detection servo motor 16, a loading plate 12, and a pressure-sensitive paper 14;
[0028] The pressure - sensitive paper 14 is installed on the paper plug 15 mounted at the front end of the detection servo - motor 16, and the paper plug 15 is in detection contact with the electrode head to be detected after processing. Among them, the paper plug 15 is designed to cooperate with the vertical insertion of the pressure - sensitive paper 14. The pressure - sensitive paper 14 can be in detection contact with the polished electrode head under the push of the detection servo - motor 16. Whether there is a grinding - processing error is judged by the contact - display pattern on the pressure - sensitive paper 14.
[0029] A servo pusher 13 is installed on the top of the detection servo - motor 16. The servo pusher 13 is in push - top contact with the loading plate 12, and the loading plate 12 is fixedly installed on the upper end surface of the working platform 1 by bolts. Among them, the servo pusher 13 is designed to cooperate with the detection servo - motor 16 to complete the pushing and synchronously drive the movement of the paper plug 15. The loading plate 12 is a fixed carrier plate and a positioning tooling.
[0030] As Figure 1 、 Figure 2 and Figure 3 As shown in
[0031] As Figure 1 、 Figure 2 and Figure 3 As shown in, a corrugated sleeve 10 is sleeved on the outer sides of the shafts of the first transverse servo - motor 2, the second transverse servo - motor 10 and the longitudinal servo - motor 4.
[0032] As Figure 1 、 Figure 2 and Figure 3 As shown in, a baffle 5 is installed on the top of the grinding wheel 6. Among them, the baffle 5 can prevent the grinding debris from splashing.
[0033] As Figure 1 、 Figure 2 and Figure 3 As shown in, the grinding - drive motor 3 installed on the right - hand side of the grinding wheel 6 is synchronously connected to the longitudinally - moving carrier plate, and the longitudinally - moving carrier plate is in transmission connection with the drive shaft of the longitudinal servo - motor 4. Among them, the longitudinal servo - motor 4 adjusts the lifting height of the grinding - drive motor 3 and the grinding wheel 6, so as to cooperate with the grinding wheel 6 to complete the grinding process at an appropriate height.
[0034] Working principle: When the life of the single-welding electrode ends, the worn electrode head is manually installed on the automatic grinding machine, which will use grinding wheels of different materials and sizes to grind the electrode head. The grinding wheel integrates processes such as rough grinding, fine grinding, and chamfering. First, from the perspective of welding, the surface roughness of the electrode head is required to reach a certain level, generally less than 3.2. Therefore, after rough grinding off 0.1mm - 0.2mm, fine grinding is carried out to improve the surface roughness of the electrode head, which is more conducive to welding. After grinding, the chamfering process is carried out at the edge of the electrode head, which can avoid causing surface damage to the material during welding.
[0035] This mechanism also realizes the automatic calibration function. In the horizontal direction, there is a tooling for installing the quick-change electrode head. Press the start button, and in the horizontal direction, it moves forward to find the screw to position the highest point section of the current electrode head. Then, the PLC controls the servo to automatically complete processes such as rough grinding, fine grinding, and chamfering. After grinding, it is not confirmed whether the equipment can be installed for production. Therefore, it is necessary to calibrate the ground electrode head. Calibration means that there is pressure-sensitive paper fixed by a spring mechanism in the vertical direction. The PLC will control the horizontally moving ground electrode head to press on the pressure-sensitive paper. If the entire contour of the electrode is on the pressure-sensitive paper, it can be confirmed that the grinding is okay, and this electrode head can meet the production requirements.
[0036] It should be noted that the above content only illustrates the technical idea of the present utility model and cannot be used to limit the protection scope of the present utility model. For those of ordinary skill in the art of this technology, without departing from the principle of the present utility model, several improvements and retouches can still be made, and these improvements and retouches all fall within the protection scope of the claims of the present utility model.
Claims
1. An automatic grinding machine, comprising a working platform and a grinding wheel; characterized in that: At the top of the working platform (1), a first transverse servo motor (2) is horizontally installed. A translation seat is installed on the transmission rod at the driving end of the first transverse servo motor (2). A grinding slide seat is installed on the translation seat, and the grinding slide seat is synchronously connected to the transmission rod at the driving end of the second transverse servo motor (10). The driving extension direction of the first transverse servo motor (2) is perpendicular to the driving extension direction of the second transverse servo motor (10). A grinding wheel (6) is installed along the rear position of the first transverse servo motor (2) on the working platform (1). The grinding wheel (6) is in transmission connection with a grinding driving motor (3) through a transmission shaft. The grinding driving motor (3) is in grinding contact with the electrode head. The electrode head is fixedly installed at the front end of an electrode installation end (8). The electrode installation end (8) is sleeved on the front end of the transmission rod installed at the driving end of a fine-tuning servo motor (9). The fine-tuning servo motor (9) is synchronously installed on the top of the grinding slide seat.
2. The automatic sharpener according to claim 1, characterized in that: A grinding detection mechanism (7) is installed on the side of the grinding wheel (6). The grinding detection mechanism (7) includes a detection servo motor (16), a loading plate (12), and pressure-sensitive paper (14). The pressure-sensitive paper (14) is installed on a paper piece plug (15) at the front end of the detection servo motor (16), and the paper piece plug (15) is in detection contact with the electrode head to be detected after processing. A servo push head (13) is installed on the top of the detection servo motor (16). The servo push head (13) is in pushing contact with the loading plate (12). The loading plate (12) is fixedly installed on the upper end surface of the working platform (1) through bolts.
3. The automatic grinder according to claim 2, characterized in that: The shaft body of the pushing shaft extending from the rear end of the servo push head (13) is in guiding contact with a guiding shaft sleeve (17). The guiding shaft sleeve (17) is fixedly connected to the top end surface of the detection servo motor (16).
4. The automatic grinder according to claim 1, characterized in that: Corrugated sleeves (11) are sleeved on the outer sides of the shafts of the first transverse servo motor (2), the second transverse servo motor (10), and the longitudinal servo motor (4).
5. The automatic sharpener according to claim 1, characterized in that: A shield (5) is installed on the top of the grinding wheel (6).
6. The automatic grinder according to claim 5, characterized in that: The grinding driving motor (3) installed on the right side of the grinding wheel (6) in a transmission manner is synchronously connected to a longitudinally moving carrier plate, and the longitudinally moving carrier plate is in transmission connection with the driving shaft of the longitudinal servo motor (4).