Fixed bracket station device for battery replacement battery pack of heavy truck

By designing a fixed bracket station device for heavy truck battery swap, the charging port alignment problem of heavy truck vehicles is solved, nearby battery swap and efficient charging are realized, operating procedures are simplified, and the promotion of new energy heavy trucks is promoted.

CN223132035UActive Publication Date: 2025-07-22JIANGSU DIANTOU YICHENG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422585180.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-07-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

At this stage, when charging heavy truck vehicles, it is difficult to align the charging port with charging piles, resulting in difficulty in charging, and requires professional battery swap stations and large venues, which limits the promotion of new energy heavy trucks.

Method used

A fixed bracket station device for heavy-duty battery swap battery pack is designed, including battery pack top, vehicle base and bracket assembly. The bracket assembly is installed in the charging station. The charging port is located near the charging pile to facilitate the plug-in charging, and electrical connection is achieved through the battery pack top connector and vehicle base connector.

Benefits of technology

It realizes battery swap nearby in the charging place, and the battery energy replenishment cycle is convenient, which improves charging efficiency, simplifies the operation process, and reduces the demand for professional battery swap stations and large venues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fixed bracket station device for a battery pack of a heavy truck. The fixed bracket station device specifically comprises a battery pack upper assembly, a vehicle-mounted base, a bracket assembly and a charging site charging pile, the bottom of the bracket assembly is fixedly installed on the horizontal plane, and the top surface is connected with the battery pack upper assembly. The vehicle-mounted base is installed at the four end point positions of the top of the bracket assembly and used for fixing the connection of the battery pack upper assembly and the bracket assembly. The bracket station assembly is installed in a charging station, and a charging port of the bracket station assembly is close to one side of a charging pile in a charging field to facilitate charging. The device is simple in design, practical in function, easy to produce and convenient to operate, can be arranged near a charging pile in a charging place, realizes nearby battery replacement, is convenient in battery energy complementation circulation, is high in efficiency, and provides a lot of convenience for users.
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Description

Technical Field

[0001] The utility model belongs to the technical field of new energy heavy trucks, and particularly relates to a fixed bracket station device for a battery pack of a heavy truck for battery swapping. Background Technique

[0002] With the support of the state for new energy vehicles and the strict restrictions on fuel vehicles, the number of new energy vehicles in use is increasing, and the number of electric vehicles with battery swapping is also increasing at the present stage.

[0003] The current difficulties in promoting battery swapping battery packs are as follows: 1) Professional battery swapping stations are required; 2) Large sites are needed; 3) High-power electrical configurations are required; these factors affect the promotion of battery swapping vehicles, and it is necessary to further explore a more suitable battery swapping solution for new energy heavy truck scenarios.

[0004] At the same time, the existing technical problems are as follows: Since the battery swapping vehicle is a heavy truck with a large body, when charging at a general charging site, the charging port on the battery pack may not be able to align with the charging gun position of the charging pile at the charging site. Due to the insufficient length of the charging cable, the vehicle cannot be charged. The charging port of the bracket assembly is arranged on the surface closest to the charging pile to facilitate gun insertion for charging. When a heavy truck electric vehicle needs battery swapping, a forklift removes the depleted battery pack from the vehicle to be swapped and places it in the waiting area. Then, it takes a fully charged battery pack from the bracket station, transfers it to the vehicle to be swapped, places the depleted battery pack in the waiting area on the bracket assembly, and inserts the charging gun of the charging pile to complete the charging. Summary of the Invention

[0005] Technical Solution: To solve the above technical problems, the utility model provides a fixed bracket station device for a battery pack of a heavy truck for battery swapping, which specifically includes an upper battery pack mounting, a vehicle-mounted base, a bracket assembly, and a charging pile at the charging site; the bottom of the bracket assembly is fixedly installed on a horizontal plane, and the top surface is connected to the upper battery pack mounting; the vehicle-mounted base is installed at the four end points on the top of the bracket assembly to strengthen the connection between the upper battery pack mounting and the bracket assembly; the bracket assembly is installed in the charging station to facilitate docking with the charging pile at the charging site, and the charging pile at the charging site is installed near the bracket assembly.

[0006] As an improvement, it further includes a charging port of the bracket assembly, which is fixedly installed on the side of the bracket assembly and is connected to the charging gun of the charging pile at the charging site.

[0007] As an improvement, it further includes a connector for the upper battery pack mounting and a connector for the vehicle-mounted base; the connector for the upper battery pack mounting is electrically connected to the connector for the vehicle-mounted base in an insertion-fitting manner; the connector for the vehicle-mounted base is electrically connected to the charging port of the bracket assembly in an insertion-fitting manner.

[0008] As an improvement, the upper-mounted connector of the battery pack is fixedly installed at the bottom of the upper-mounted part of the battery pack, and the vehicle-mounted base connector is fixedly installed on the top end surface of the bracket assembly.

[0009] Advantages: Compared with the existing conventional devices, the device proposed by the present invention solves the current technical problems. Specifically, this device has a simple design, is functional, easy to produce, and convenient to operate. It can be arranged near the charging pile in the charging place to realize on-site battery replacement. The battery replenishment cycle is convenient and efficient, thus providing many conveniences for users. Description of the Drawings

[0010] Figure 1 It is a schematic structural diagram of the bracket assembly of the present invention.

[0011] Figure 2 It is a schematic simplified structural diagram after the installation of the device of the present invention.

[0012] Figure 3 It is a schematic simplified top view structural diagram when the battery pack of the present invention is charging.

[0013] Figure 4 It is a schematic simplified side view structural diagram when the battery pack of the present invention is charging.

[0014] In the figure: 1 upper-mounted part of the battery pack, 2 battery pack charging port, 3 vehicle-mounted base, 4 bracket assembly, 5 charging pile in the charging place, 7 charging port of the bracket assembly, 8 upper-mounted connector of the battery pack, 9 vehicle-mounted base connector. Detailed Embodiments

[0015] The following combines the embodiments to further describe in detail the specific implementation manners of the present invention. The following embodiments are used to illustrate the present invention, but are not used to limit the scope of the present invention.

[0016] See Figure 1-2 As shown, the fixed bracket station device for the heavy truck battery replacement battery pack includes the upper-mounted part 1 of the battery pack, the vehicle-mounted base 3, the bracket assembly 4, and the charging pile 5 in the charging place; the bottom of the bracket assembly 4 is fixedly installed on the horizontal plane, and the top surface is connected to the upper-mounted part 1 of the battery pack; the vehicle-mounted base 3 is installed at the four end points on the top of the bracket assembly 4 to strengthen the connection between the upper-mounted part 1 of the battery pack and the bracket assembly 4; the charging place bracket assembly 4 is installed on one side of the charging pile 5.

[0017] See Figure 2 As shown, it further includes a battery pack charging port 2, which is fixedly installed on the outer side wall of the bottom of the upper-mounted part 1 of the battery pack. It also includes a charging port 7 of the bracket assembly, which is fixedly installed on the side of the bracket assembly 4 and is connected to the charging gun of the charging pile 5 in the charging place, and is arranged on the surface closest to the charging pile for convenient gun insertion and charging.

[0018] SeeFigure 1 As shown, it further includes an upper-mounted connector 8 of the battery pack and a vehicle-mounted base connector 9; the upper-mounted connector 8 of the battery pack is electrically connected to the vehicle-mounted base connector 9 in a plug-and-fit manner; the vehicle-mounted base connector 9 is electrically connected to the charging port 7 of the bracket assembly in a matching manner.

[0019] Furthermore, the upper-mounted connector 8 of the battery pack is fixedly installed at the bottom of the upper-mounted part 1 of the battery pack, and the vehicle-mounted base connector 9 is fixedly installed on the top end face of the bracket assembly 4.

[0020] Working principle: When a heavy-duty electric truck needs to replace the battery, the forklift removes the discharged battery pack from the truck that needs to replace the battery, places it in the waiting area, then removes the fully charged battery pack from the bracket station, places it on the truck to complete the battery replacement, and then transports the discharged battery pack to the bracket assembly and inserts the charging gun to complete the charging. This device is simple in design, functional, easy to produce, and convenient to operate. It can be arranged near the charging piles at the charging site to achieve on-site battery replacement. The battery replenishment cycle is convenient and efficient, thus providing many conveniences to users.

[0021] The above-described embodiments only represent several implementation manners of the present invention, and the description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.

Claims

1. A fixing bracket station device for a heavy truck battery swapping battery pack, characterized in that: It includes the upper battery pack (1), vehicle-mounted base (3), bracket assembly (4), and charging pile at the charging site (5); the bottom of the bracket assembly (4) is fixedly installed on the horizontal plane, and the top surface is connected to the upper battery pack (1); the vehicle-mounted base (3) is installed at the four end positions of the top of the bracket assembly (4) for strengthening the connection between the upper battery pack (1) and the bracket assembly (4); the bracket assembly (4) is installed in the charging station for facilitating docking with the charging pile at the charging site (5) during charging, and the charging pile at the charging site (5) is installed near the bracket assembly (4).

2. The fixed bracket station device for the heavy truck battery swapping battery pack according to claim 1, characterized in that: It further includes a charging port of the bracket assembly (7), which is fixedly installed on the side of the bracket assembly (4) and is connected to the charging gun of the charging pile at the charging site (5).

3. The fixed bracket station device for the heavy truck battery swapping battery pack according to claim 2, wherein: It further includes a connector of the upper battery pack (8) and a connector of the vehicle-mounted base (9); the connector of the upper battery pack (8) and the connector of the vehicle-mounted base (9) are electrically connected in an insertable and adaptable manner; the connector of the vehicle-mounted base (9) is electrically connected to the charging port of the bracket assembly (7) in an adaptable manner.

4. The fixed bracket station device for the heavy truck battery swapping battery pack according to claim 3, characterized in that: The connector of the upper battery pack (8) is fixedly installed at the bottom of the upper battery pack (1), and the connector of the vehicle-mounted base (9) is fixedly installed on the top end face of the bracket assembly (4).

Citation Information

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