Casting transferring and placing mechanism
By using positioning components and limiting plates in the casting transfer and placement mechanism, the placement instability caused by inconsistent casting shapes is solved, and the stable transport of castings and cost reduction is achieved.
Patent Information
- Application Number
- CN202422181675.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing casting transfer and placement mechanisms are difficult to meet castings of different shapes due to the different shapes of castings, resulting in unstable placement, requiring auxiliary equipment or replacement mechanisms, increasing costs.
Positioning components, including mobile clamp seats and arc-shaped clamps, are adopted to achieve stable positioning of different castings by changing the position shape, and further limiting of the castings is used to ensure the stability of the castings during transportation.
The stable placement of castings of different shapes is achieved, which reduces the dependence on auxiliary equipment and the need for replacement mechanisms, reduces costs, and improves stability during the transfer process.
Smart Images
Figure CN223132759U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of castings, and particularly relates to a casting transfer and placement mechanism. Background Technique
[0002] The transfer of hundred-ton castings is a process of using special transportation tools and methods to ensure the safe and stable transmission of large castings from the production site to the destination. In modern industry, the transfer of hundred-ton castings is a complex and precise operation, which not only tests the logistics capabilities of relevant enterprises, but also examines their technical strength and project management capabilities.
[0003] Existing casting transfer and placement mechanisms are usually used with the same placement mechanism. Since the shapes of castings are different, such as circular or square, it is difficult for the same placement mechanism to meet the placement of different castings. When the casting does not match the placement mechanism, it is necessary for workers to use a variety of auxiliary equipment for auxiliary placement. This method will result in insufficient stability after the casting is placed, and it is easy to shake, or replace the placement mechanism, which will lead to a significant increase in transfer costs. Therefore, we propose a casting transfer and placement mechanism. Content of the Utility Model
[0004] The purpose of the utility model is to provide a casting transfer and placement mechanism. By setting a positioning component, specifically, a movable clamping seat is used to clamp and position a casting with a flat surface. When an arc-shaped clamping block is installed on the movable clamping seat, the shape of the placement position of the movable clamping seat can be changed, and at the same time, a variety of arc-shaped clamping blocks can be replaced, so as to better place, position and match different castings. It is not necessary to use multiple auxiliary equipment for placement, and it is not necessary to replace the placement mechanism. While reducing costs, it can make the casting more stable after being placed and reduce the occurrence of shaking. It solves the problem that existing casting transfer and placement mechanisms are usually used with the same placement mechanism. Since the shapes of castings are different, such as circular or square, it is difficult for the same placement mechanism to meet the placement of different castings, resulting in difficulty in placing castings when the casting does not match the placement mechanism.
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model is a casting transfer and placement mechanism, including a mounting seat. A placement table is fixedly connected to the top of the mounting seat. Four groups of positioning components are arranged on the top of the placement table. The four groups of positioning components are respectively distributed at the four corners of the top of the placement table. The two front positioning components and the two rear positioning components are symmetrically arranged. The components included in the four groups of positioning components are the same. A fixed plate is fixedly connected to the right side of the placement table, and a limiting frame is fixedly connected to the left side of the placement table;
[0007] The positioning component located on the front left side includes a moving clamp seat. A first support block is arranged in front of the moving clamp seat. The bottom of the first support block is fixedly connected to the top of the mounting seat. A first hydraulic cylinder is fixedly connected to the front surface of the first support block. An arc-shaped clamping block contacts the back surface of the moving clamp seat.
[0008] Furthermore, chutes are opened at the four corners of the top of the placement table. Two T-shaped grooves are opened on one side of the moving clamp seat close to the arc-shaped clamping block. A T-shaped slider is fixedly connected to the bottom of the moving clamp seat.
[0009] Furthermore, two T-shaped insertion blocks are fixedly connected to one side of the arc-shaped clamping block close to the moving clamp seat. The T-shaped insertion blocks are inserted into the T-shaped grooves. A fixing rod is fixedly connected to the inner side of the arc-shaped clamping block. The output end of the back surface of the first support block is fixedly connected to the surface of the moving clamp seat. The outer surface of the T-shaped slider is slidably connected to the inner wall of the chute. The bottom of the moving clamp seat contacts the top of the mounting seat.
[0010] Furthermore, slide rails are fixedly connected to both the front and back surfaces of the fixing plate. A second support block is fixedly connected to the bottom of the fixing plate. A second hydraulic cylinder is fixedly connected to the left side of the second support block. An opening is opened at the center of the fixing plate.
[0011] Furthermore, an adjusting component is arranged above the fixing plate. The adjusting component includes a limiting plate. A connecting block is fixedly connected to the center of the bottom of the limiting plate. Connecting frames are fixedly connected to both the front and back surfaces of the limiting plate. Sliders are fixedly connected to one side of the two connecting frames corresponding to each other.
[0012] Furthermore, the outer surface of the connecting block is slidably connected to the inner wall of the opening. The left side of the connecting block is fixedly connected to the right output end of the second hydraulic cylinder. The sliders are slidably connected to the slide rails. The bottom of the limiting plate contacts the top of the fixing plate.
[0013] The utility model has the following beneficial effects:
[0014] By setting the positioning component in the utility model, specifically, the moving clamp seat is used to clamp and position the casting with a flat surface. After installing the arc-shaped clamping block on the moving clamp seat, the placement position and shape of the moving clamp seat can be changed, and various arc-shaped clamping blocks can be replaced at the same time, so as to better place, position and match different castings. It is not necessary to use multiple auxiliary devices for placement, and it is not necessary to replace the placement mechanism. While reducing costs, the casting can be placed more stably after being placed, and the situation of shaking can be reduced.
[0015] The utility model improves the stability of a casting during transportation by setting a limiting plate. Specifically, when the second hydraulic cylinder is activated to drive the connecting block to move to the left, the connecting block drives the limiting plate to move together. When the limiting plate contacts the casting, the second hydraulic cylinder stops. Under the cooperation of the limiting plate and the limiting frame, the casting is limited in the left-right direction, thereby further improving the stability of the casting and making the transportation process more stable.
[0016] Of course, when implementing any product of the utility model, it is not necessarily required to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 Schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 Schematic diagram of the bottom structure of the moving clamp seat of the present utility model;
[0020] Figure 3 Schematic diagram of the overall structure of the arc-shaped clamp block of the present utility model;
[0021] Figure 4 Schematic diagram of the bottom structure of the fixing plate of the present utility model;
[0022] Figure 5 For the present utility model Figure 4 Enlarged schematic diagram of A in;
[0023] Figure 6 Schematic diagram of the top structure of the placing table of the present utility model.
[0024] In the drawings, the list of components represented by each reference numeral is as follows:
[0025] 1. Mounting seat; 11. Placing table; 111. Chute; 12. Positioning assembly; 121. Moving clamp seat; 211. T-shaped groove; 212. T-shaped slider; 122. First support block; 123. First hydraulic cylinder; 124. Arc-shaped clamp block; 241. T-shaped plug; 242. Fixed rod; 13. Fixing plate; 131. Slide rail; 132. Second support block; 133. Second hydraulic cylinder; 134. Opening; 14. Adjusting assembly; 141. Limiting plate; 142. Connecting block; 143. Connecting frame; 144. Slide block; 15. Limiting frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figure 1-6 As shown, the present utility model is a casting transfer and placement mechanism, including a mounting base 1. A placement table 11 is fixedly connected to the top of the mounting base 1. Four groups of positioning components 12 are arranged on the top of the placement table 11. The four groups of positioning components 12 are respectively distributed at the four corners of the top of the placement table 11. The two front positioning components 12 and the two rear positioning components 12 are symmetrically arranged. The components included in the four groups of positioning components 12 are the same. A fixing plate 13 is fixedly connected to the right side of the placement table 11, and a limiting frame 15 is fixedly connected to the left side of the placement table 11;
[0028] The positioning component 12 located at the front left includes a moving clamping seat 121. A first support block 122 is arranged in front of the moving clamping seat 121. The bottom of the first support block 122 is fixedly connected to the top of the mounting base 1. A first hydraulic cylinder 123 is fixedly connected to the front of the first support block 122. An arc-shaped clamping block 124 is in contact with the back of the moving clamping seat 121. By providing the positioning component 12, specifically, the moving clamping seat 121 is used to clamp and position the casting with a flat surface. After installing the arc-shaped clamping block 124 on the moving clamping seat 121, the placement position and shape of the moving clamping seat 121 can be changed. At the same time, a variety of arc-shaped clamping blocks 124 can be replaced, so as to better place, position and match different castings. It is not necessary to use multiple auxiliary devices for placement, and it is not necessary to replace the placement mechanism. While reducing costs, it can make the casting more stable after being placed and reduce the occurrence of shaking.
[0029] Chute 111s are opened at the four corners of the top of the placement table 11. Two T-shaped grooves 211 are opened on the side of the moving clamping seat 121 close to the arc-shaped clamping block 124. A T-shaped slider 212 is fixedly connected to the bottom of the moving clamping seat 121. When the moving clamping seat 121 moves, the T-shaped slider 212 slides in the chute 111, which plays a role in positioning and stabilizing the moving clamping seat 121 and makes the moving clamping seat 121 move in a straight line.
[0030] On one side of the arc-shaped clamping block 124 close to the movable clamping seat 121, two T-shaped insertion blocks 241 are fixedly connected. The T-shaped insertion blocks 241 are inserted into the T-shaped grooves 211. A fixed rod 242 is fixedly connected to the inner side of the arc-shaped clamping block 124. The output end of the back surface of the first support block 122 is fixedly connected to the surface of the movable clamping seat 121. The outer surface of the T-shaped slider 212 is slidably connected to the inner wall of the chute 111. The bottom of the movable clamping seat 121 contacts the top of the mounting seat 1. Use a lifting device to hook the hook on the fixed rod 242 to drive the arc-shaped clamping block 124 to move to the top of the movable clamping seat 121. Then align the arc-shaped clamping block 124 with the T-shaped groove 211 on the movable clamping seat 121 through the T-shaped insertion blocks 241, which is convenient for installing the arc-shaped clamping block 124.
[0031] On both the front and back surfaces of the fixed plate 13, slide rails 131 are fixedly connected. At the bottom of the fixed plate 13, a second support block 132 is fixedly connected. On the left side of the second support block 132, a second hydraulic cylinder 133 is fixedly connected. An opening 134 is provided at the center of the fixed plate 13.
[0032] Above the fixed plate 13, an adjustment assembly 14 is provided. The adjustment assembly 14 includes a limit plate 141. At the center of the bottom of the limit plate 141, a connection block 142 is fixedly connected. On both the front and back surfaces of the limit plate 141, connection frames 143 are fixedly connected. On one side of the two connection frames 143 corresponding to each other, sliders 144 are fixedly connected. By setting the limit plate 141, specifically, start the second hydraulic cylinder 133 to drive the connection block 142 to move to the left. Then the connection block 142 drives the limit plate 141 to move together. When the limit plate 141 contacts the casting, the second hydraulic cylinder 133 stops. Under the cooperation of the limit plate 141 and the limit frame 15, the casting will be limited in the left and right directions, thereby improving the stability of the casting again and making the transfer process more stable.
[0033] The outer surface of the connection block 142 is slidably connected to the inner wall of the opening 134. The left side of the connection block 142 is fixedly connected to the right output end of the second hydraulic cylinder 133. The sliders 144 are slidably connected to the slide rails 131. The bottom of the limit plate 141 contacts the top of the fixed plate 13. The limit plate 141 drives the sliders 144 to slide on the slide rails 131 through the connection frames 143, making the movement of the limit plate 141 smoother.
[0034] A specific application of this embodiment is:
[0035] Install the mounting base 1 on the transfer carriage. The movable clamping seat 121 is used to clamp and position the casting with a flat surface. When a circular casting needs to be placed, a lifting device can be used to hook the hook onto the fixing rod 242 to drive the arc-shaped clamping block 124 to move to the top of the movable clamping seat 121. Subsequently, align the arc-shaped clamping block 124 with the T-shaped groove 211 on the movable clamping seat 121 through the T-shaped insert block 241. Then, insert the arc-shaped clamping block 124 into the T-shaped groove 211 through the T-shaped insert block 241, and the shape of the placement position of the movable clamping seat 121 can be changed. At the same time, various arc-shaped clamping blocks 124 can be replaced, so as to better place, position and match different castings. There is no need to use multiple auxiliary devices for placement, and there is no need to replace the placement mechanism. While reducing costs, the casting can be placed more stably after placement, and the situation of shaking can be reduced. When the casting is placed on the placement table 11, make the left side of the casting contact the surface of the limit frame 15. After the casting is placed on the placement table 11, start the first hydraulic cylinder 123 to drive the movable clamping seat 121 to move towards the position of the casting, so that the movable clamping seat 121 or the arc-shaped clamping block 124 contacts the casting to position the casting. Subsequently, the first hydraulic cylinder 123 stops, making the casting more stable after placement. When the movable clamping seat 121 moves, the T-shaped slider 212 slides in the chute 111, playing a role in positioning and stabilizing the movable clamping seat 121, making the movable clamping seat 121 move in a straight line, and the movement of the movable clamping seat 121 can place castings of different sizes. Then, start the second hydraulic cylinder 133 to drive the connecting block 142 to move to the left, and the connecting block 142 drives the limit plate 141 to move together. The limit plate 141 drives the slider 144 to slide on the slide rail 131 through the connecting frame 143, making the movement of the limit plate 141 smoother. When the limit plate 141 contacts the casting, the second hydraulic cylinder 133 stops. Under the cooperation of the limit plate 141 and the limit frame 15, the casting will be limited in the left and right directions, thereby improving the stability of the casting again and making the transfer process more stable.
[0036] In the description of this specification, the description referring to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0037] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A casting transfer and placement mechanism, comprising a mounting base (1), a placement table (11) is fixedly connected to the top of the mounting base (1), four positioning components (12) are arranged on the top of the placement table (11), and the four positioning components (12) are respectively distributed at the four corners of the top of the placement table (11), characterized in that: The two positioning components (12) in the front are symmetrically arranged with the two positioning components (12) in the rear. The parts included inside the four groups of positioning components (12) are the same. A fixed plate (13) is fixedly connected to the right side of the placement table (11), and a limiting frame (15) is fixedly connected to the left side of the placement table (11). The positioning component (12) located on the left side in the front includes a moving clamp seat (121). A first support block (122) is arranged in front of the moving clamp seat (121). The bottom of the first support block (122) is fixedly connected to the top of the mounting seat (1). A first hydraulic cylinder (123) is fixedly connected to the front surface of the first support block (122). An arc-shaped clamping block (124) is in contact with the back surface of the moving clamp seat (121).
2. The casting transfer and placement mechanism according to claim 1, characterized in that, Chute grooves (111) are formed at the four corners of the top of the placement table (11). Two T-shaped grooves (211) are formed on the side of the moving clamp seat (121) close to the arc-shaped clamping block (124). A T-shaped slider (212) is fixedly connected to the bottom of the moving clamp seat (121).
3. The casting transfer and placement mechanism according to claim 2, characterized in that, Two T-shaped insertion blocks (241) are fixedly connected to the side of the arc-shaped clamping block (124) close to the moving clamp seat (121). The T-shaped insertion blocks (241) are inserted into the T-shaped grooves (211). A fixed rod (242) is fixedly connected to the inner side of the arc-shaped clamping block (124).
4. A casting transfer and placement mechanism according to claim 3, characterized in that, The output end of the back surface of the first support block (122) is fixedly connected to the surface of the moving clamp seat (121). The outer surface of the T-shaped slider (212) is slidably connected to the inner wall of the chute groove (111). The bottom of the moving clamp seat (121) is in contact with the top of the mounting seat (1).
5. The casting transfer and placement mechanism according to claim 4, wherein Slide rails (131) are fixedly connected to the front and back surfaces of the fixed plate (13). A second support block (132) is fixedly connected to the bottom of the fixed plate (13). A second hydraulic cylinder (133) is fixedly connected to the left side of the second support block (132). An opening (134) is formed at the center of the fixed plate (13).
6. The casting transfer and placement mechanism according to claim 4, characterized in that, An adjusting component (14) is arranged above the fixed plate (13). The adjusting component (14) includes a limiting plate (141). A connecting block (142) is fixedly connected to the center of the bottom of the limiting plate (141).
7. A casting transfer and placement mechanism according to claim 6, characterized in that, Connecting frames (143) are fixedly connected to the front and back surfaces of the limiting plate (141). Sliders (144) are fixedly connected to one side of the two connecting frames (143) corresponding to each other.
8. A casting transfer and placement mechanism according to claim 7, wherein, The outer surface of the connecting block (142) is slidably connected to the inner wall of the opening (134). The left side of the connecting block (142) is fixedly connected to the right output end of the second hydraulic cylinder (133). The slider (144) is slidably connected to the slide rail (131). The bottom of the limiting plate (141) is in contact with the top of the fixed plate (13).