Punching and blanking equipment for square shell battery cover plate
The efficient assembly and loading of cover plates is achieved through automated equipment, which solves the problems of low efficiency and high labor intensity under the combination of man-machine methods, and achieves rapid and stable assembly and loading of cover plates.
Patent Information
- Application Number
- CN202422243926.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The assembly of small and medium-sized covers in the prior art is mostly a combination of human-machine methods, resulting in low work efficiency, high labor intensity, and susceptible to artificial fatigue.
Automatic equipment is adopted, including a partitioning table, a diversion conveying module, a three-axis module, a lifting double-layer conveyor, an empty full transfer module and a stacking module, to realize the automatic distribution and loading of the cover plate. Through the combination of a running water conveyor belt, a docking conveyor belt and a tray belt, it ensures efficient conveying and flexible transport of the flipped seat clamps.
It significantly improves the efficiency of packaging and loading of cover plates, improves the degree of automation, reduces the demand for manual operations, and improves production speed and stability.
Smart Images

Figure CN223133088U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic packaging equipment, in particular to a punching and blanking equipment for the cover plate of a square shell battery. Background Technique
[0002] The cover plate is an indispensable part of various machinery. When manufacturing the cover plate in batches, it is necessary to uniformly package the cover plate for convenient storage, transportation, and secondary processing of the cover plate.
[0003] In the related art, for the packaging of small cover plates, most of them are a man-machine combination method. A conveyor belt with an interception function is used to transport and divert the cover plates, so that the cover plates can be transported in multiple lines. Intercepting the cover plates can prevent the cover plates from falling off the conveyor belt. Multiple workers load the cover plates into the feed box. The man-machine combination method is limited by the operation speed and energy of the workers. During long-term work, the workers may become fatigued, resulting in a decrease in work efficiency, and repetitive labor also increases the labor intensity of the workers. Content of the Utility Model
[0004] The purpose of the utility model is to provide a punching and blanking equipment for the cover plate of a square shell battery to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A punching and blanking equipment for the cover plate of a square shell battery, including two packaging platforms. A first XZ-axis module is installed on the surface of the packaging platform, and a material bin is placed on the first XZ-axis module. The two packaging platforms can package the cover plates in a double-path manner, and the packaging efficiency of the cover plates is high;
[0006] A shunt conveyor module is installed on the side of the packaging platform, and the shunt conveyor module feeds the cover plates to the two packaging platforms;
[0007] A three-axis module is installed on the surface of the packaging platform. A flipping seat is installed on the three-axis module, and a clamping jaw is installed on the flipping seat. The clamping jaw is used to transfer the material bin. The three-axis module cooperates with the flipping seat to improve the flexibility of the clamping jaw, can stably clamp the material bin, and send the cover plates in the material bin into the material box;
[0008] A lifting double-layer conveyor is installed inside the packaging platform, and a material box is placed on the lifting double-layer conveyor;
[0009] An empty-full transfer module is placed on the side of the packaging platform, and the empty-full transfer module picks up and delivers the material box;
[0010] A stacking module is placed on the side of the empty-full transfer module, and the stacking module stacks the material boxes.
[0011] Further, the shunt conveyor module includes a water conveyor belt, a docking conveyor belt, and two loading belts. The docking conveyor belt is located between two sets of sub-packaging tables. The loading belts are installed on the sub-packaging tables and are located on the side of the first XZ-axis module to ensure a T-shaped shunt and supply materials to the sub-packaging tables.
[0012] Further, the lifting double-layer conveyor includes a lifter and an empty frame conveyor belt connected to the lifter. The empty frame conveyor belt sends the material frame to the empty / full transfer module, which can automatically transport the empty material frames for loading the cover plates.
[0013] Further, the empty / full transfer module includes an upper belt line and a lower belt line. The upper belt line transports the empty material frames, and the lower belt line transports the full material frames and conveys them to the stacking module.
[0014] Further, the stacking module includes a second XZ-axis module and a transfer rack connected to the second XZ-axis module. The transfer rack picks up the material frame, and a material cart is placed on the side of the second XZ-axis module. The material frame is sent to the material cart by the transfer rack, which is convenient for centralized transfer of the cover plates.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: The loading belt feeds the cover plates into the material bin. The three-axis module drives the gripper to grab the material bin, and the material bin flips to send the cover plates into the material frame. The empty frame conveyor belt sends the material frame to the lower belt line. The second XZ-axis module drives the transfer rack to pick up the material frame and place it on the material cart, realizing automatic sub-packaging and loading of the cover plates. The degree of automation is higher, and the automated process can continuously and quickly complete the tasks of sub-packaging and loading of the cover plates, significantly improving the production efficiency. Compared with manual operation, the automated system has significant improvements in terms of speed, accuracy, and stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a top view of the present utility model;
[0017] Figure 2 is a three-dimensional view of the whole of the present utility model;
[0018] Figure 3 is a schematic structural view of the connection between the material frame and the gripper frame of the present utility model;
[0019] Figure 4 is a three-dimensional view of the sub-packaging table of the present utility model;
[0020] Figure 5 is a schematic view of the connection between the first XZ-axis module and the material bin of the present utility model;
[0021] Figure 6 is a schematic view of the connection between the gripper and the flipping seat of the present utility model;
[0022] Figure 7Schematic diagram of the connection between the lifter of the present utility model and the empty frame conveyor belt;
[0023] Figure 8 Isometric view of the transfer rack of the present utility model.
[0024] In the figure: 1, assembly line conveyor belt; 2, docking conveyor belt; 3, bin loading belt; 4, sub-packaging table; 5, material box; 6, second XZ-axis module; 7, upper belt line; 8, lower belt line; 9, gripper frame; 10, clamping jaw; 11, flipping seat; 12, bin; 13, three-axis module; 14, first XZ-axis module; 15, width adjustment cylinder; 16, lifter; 18, empty frame conveyor belt; 19, material cart; 20, transfer rack. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Embodiment:
[0027] Please refer to Figure 1-8 , the present utility model provides a technical solution: a punching and blanking device for the cover plate of a square shell battery, including two sub-packaging tables 4, a first XZ-axis module 14 is installed on the surface of the sub-packaging table 4, and a bin 12 is placed on the first XZ-axis module 14. The bin 12 is internally provided with balls to facilitate the insertion of the cover plate into the bin 12;
[0028] Shunt conveying module, the shunt conveying module is installed on the side of the sub-packaging table 4, and the shunt conveying module sends the cover plate to the two sub-packaging tables 4, doubling the cover plate packaging efficiency;
[0029] Three-axis module 13, the three-axis module 13 is installed on the surface of the sub-packaging table 4, a flipping seat 11 is installed on the three-axis module 13, and a clamping jaw 10 is installed on the flipping seat 11. The three-axis module 13 drives the clamping jaw 10 to grab the bin 12, and the clamping jaw 10 is used to transfer the bin 12. The flipping seat 11 rotates the bin 12 through the clamping jaw 10 so that the cover plate in the bin 12 falls into the material box 5;
[0030] Lifting double-layer conveyor, the lifting double-layer conveyor is installed inside the sub-packaging table 4, and the material box 5 is placed on the lifting double-layer conveyor. The lifting double-layer conveyor is responsible for transporting the empty material box 5 and the full material box 5;
[0031] Empty-full transfer module, the empty-full transfer module is placed on the side of the sub-packaging table 4, and the empty-full transfer module picks and delivers the material box 5;
[0032] Stacking module, the stacking module is placed on the side of the empty / full transfer module. The stacking module stacks the material frames 5, eliminating the need for manual stacking and making the cover plate sub-packaging more labor-saving.
[0033] In this embodiment, as Figure 1 , Figure 2 , Figure 5 shown, the shunt conveyor module includes a flowing water conveyor belt 1, a docking conveyor belt 2, and two bin loading conveyor belts 3. The docking conveyor belt 2 is located between two groups of sub-packaging tables 4. The bin loading conveyor belt 3 is installed on the sub-packaging table 4 and is located on the side of the first XZ-axis module 14. The bin loading conveyor belt 3 directly sends the cover plate into the bin 12, and the first XZ-axis module 14 controls the lifting of the bin 12 to ensure that the bin 12 is filled with the cover plate.
[0034] In this embodiment, as Figure 4 , Figure 7 shown, the lifting double-layer conveyor includes a lifter 16 and an empty frame conveyor belt 18 connected to the lifter 16. The control frame conveyor belt moves up and down to send the material frame 5 to the empty / full transfer module. The lifter 16 controls the upward movement of the empty frame conveyor belt 18, and the empty frame conveyor belt 18 sends the empty material frame 5 to the upper belt line 7. The upper belt line 7 can store three empty material frames 5, and the lower belt line 8 can hold four full material frames 5.
[0035] In this embodiment, as Figure 2 , Figure 7 shown, the empty / full transfer module includes an upper belt line 7 and a lower belt line 8. The upper belt line 7 transports the empty material frames 5, and the lower belt line 8 transports the full material frames 5 and conveys them to the stacking module.
[0036] In this embodiment, as Figure 8 shown, the stacking module includes a second XZ-axis module 6 and a transfer rack 20 connected to the second XZ-axis module 6. The transfer rack 20 picks up the material frame 5. A material cart 19 is placed on the side of the second XZ-axis module 6. The transfer rack 20 stacks the material frames 5 on the material cart 19 by means of translation and lifting, and the material cart 19 facilitates the batch transfer of the cover plate.
[0037] In this embodiment, as Figure 3 shown, a gripper frame 9 is externally connected to the material frame 5 to handle the material frame 5 with a square plate.
[0038] In this embodiment, as Figure 5 shown, a width adjustment cylinder 15 is provided on the side of the bin 12. The width adjustment cylinder 15 presses against the cover plate so that the cover plate in the bin 12 will not become loose.
[0039] Specifically, during use, the cover plate is transported to the loading belt 3 of the two sub-packaging platforms 4 through the flowing water conveyor belt 1 and the docking conveyor belt 2. The first XZ-axis module 14 controls the material bin 12 to align with the loading belt 3, and the loading belt 3 pushes the cover plate into the material bin 12. After the material bin 12 is full, the three-axis module 13 drives the gripper 10 to pick up the material bin 12 and move the material bin 12 above the material frame 5. At this time, the empty material frame 5 is on the empty frame conveyor belt 18, and the flipping seat 11 drives the material bin 12 to rotate 90 degrees to send the cover plate into the material frame 5. When the material frame 5 is full, the lifter 16 drives the empty frame conveyor belt 18 to move downwards to align with the lower belt line 8, and then sends the material frame 5 to the lower belt line 8. The lower belt line 8 sends the material frame 5 near the transfer rack 20. The second XZ-axis module 6 controls the transfer rack 20 to lift the gripper frame 9 and the material frame 5, and stacks the material frame 5 onto the material truck 19;
[0040] The lifter 16 drives the empty frame conveyor belt 18 to move upwards to align with the upper belt line 7. The empty material frame 5 is sent to the empty frame conveyor belt 18 by the upper belt line 7 and can continue to receive the cover plates sent by the gripper 10. Two groups of material bins 12 are provided and can be used alternately to realize the uninterrupted transportation of the cover plates.
[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching and blanking device for the cover plate of a square shell battery, characterized in that, Including: Two groups of dispensing platforms (4), on the surface of the dispensing platform (4), a first XZ-axis module (14) is installed, and a bin (12) is placed on the first XZ-axis module (14); A shunt conveyor module, the shunt conveyor module is installed on the side of the dispensing platform (4), and the shunt conveyor module feeds covers for the two groups of dispensing platforms (4); A three-axis module (13), the three-axis module (13) is installed on the surface of the dispensing platform (4), a flipping seat (11) is installed on the three-axis module (13), and a gripper (10) is installed on the flipping seat (11), and the gripper (10) is used to transfer the bin (12); A lifting double-layer conveyor, the lifting double-layer conveyor is installed inside the dispensing platform (4), and a material frame (5) is placed on the lifting double-layer conveyor; An empty / full transfer module, the empty / full transfer module is placed on the side of the dispensing platform (4), and the empty / full transfer module picks up and delivers the material frame (5); A stacking module, the stacking module is placed beside the empty / full transfer module, and the stacking module stacks the material frames (5); 2. The punching and blanking equipment for the cover plate of the square shell battery according to claim 1, characterized in that: The shunt conveyor module includes a flow conveyor belt (1), a docking conveyor belt (2), and two bin conveyor belts (3), the docking conveyor belt (2) is located between the two groups of dispensing platforms (4), and the bin conveyor belt (3) is installed on the dispensing platform (4) and is located on the side of the first XZ-axis module (14); 3. The punching and blanking equipment for the cover plate of a square shell battery according to claim 1, characterized in that: The lifting double-layer conveyor includes a lifter (16) and an empty frame conveyor belt (18) connected to the lifter (16), and the empty frame conveyor belt (18) sends the material frame (5) to the empty / full transfer module; 4. A square shell battery cover punching and blanking device according to claim 1, characterized in that: The empty / full transfer module includes an upper conveyor belt line (7) and a lower conveyor belt line (8), the upper conveyor belt line (7) transports the empty material frame (5), and the lower conveyor belt line (8) transports the full material frame (5) and conveys it to the stacking module; 5. The punching and blanking equipment for the square shell battery cover plate according to claim 4, wherein: The stacking module includes a second XZ-axis module (6) and a transfer rack (20) connected to the second XZ-axis module (6), and the transfer rack (20) picks up the material frame (5); 6. The punching and blanking equipment for the cover plate of a square shell battery according to claim 5, characterized in that: A material cart (19) is placed beside the second XZ-axis module (6); 7. A punching and blanking device for the cover plate of a square shell battery according to claim 1, characterized in that: A gripper frame (9) is externally connected to the material frame (5); 8. The blanking device for punching the cover plate of a square shell battery according to claim 1, characterized in that: A width adjustment cylinder (15) is provided on the side of the bin (12).