Battery assembly transfer mechanism

By using multiple pushing components and compression components in the battery transfer device to clamp and position the battery, the problem of battery position offset is solved, the orderly arrangement of the battery is realized and damage is prevented, and the processing efficiency and quality are improved.

CN223133308UActive Publication Date: 2025-07-22GUANGDONG TUOQI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421975221.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-07-22
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing battery transfer device cannot accurately locate the battery position, resulting in different battery spacing and inconsistent discharge, affecting the grasp of the robotic hand in subsequent processes, and even leading to poor processing or damage to the battery.

Method used

The front push assembly, rear push assembly, left push assembly, right push assembly and lower press assembly are used to clamp and position the battery, so that the battery is arranged in a tight and orderly manner, and the linear guide rail drives the tray module to move to the next station, and the compaction strip and glue-covering roller are used to prevent battery damage.

Benefits of technology

The precise positioning and orderly arrangement of the batteries are achieved, transportation accuracy is improved, battery damage is prevented, and subsequent processes are ensured smoothly.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223133308U_ABST
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Abstract

The utility model discloses a battery assembly transfer mechanism which comprises a middle variable-pitch assembly, and the middle variable-pitch assembly comprises a front pushing assembly, a rear pushing assembly, a left pushing assembly, a right pushing assembly and a lower pressing assembly. The middle variable pitch assembly is used for pushing the batteries placed on the tray module, so that the batteries are tightly and orderly arranged together; the tray module is used for loading a battery; the linear guide rail is used for driving the tray module to move to the next station in the direction of the guide rail. The battery clamping and positioning device has the beneficial effects that batteries loaded on the tray module are clamped and positioned through the front pushing assembly, the rear pushing assembly, the left pushing assembly, the right pushing assembly and the lower pressing assembly, so that the batteries are tightly and orderly arranged together, and the batteries can be conveniently clamped by a clamping jaw in the next procedure. Meanwhile, the pressing strip and the rubber coating pressing roller are arranged at the contact part of the device and the battery, so that the battery can be prevented from being damaged by collision, and the quality of the battery is improved.
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Description

Technical Field

[0001] The utility model relates to the field of battery transfer equipment, in particular to a battery assembly transfer mechanism. Background Art

[0002] In the production process of batteries, the batteries need to be transported to different processing positions through fixtures for multi-process processing. However, due to the space limitation of the fixtures, when switching between different processes in battery production, the manipulator of the next process usually cannot directly grasp the battery from the fixture. Therefore, a transfer device needs to be added between the processes. However, many current transfer devices have unreasonable structures, resulting in inconsistent distances and uneven arrangements of the batteries in the battery module, making it impossible to accurately position the batteries, which will affect the accurate grasping of the manipulator in the subsequent process and even lead to poor processing or damage of the batteries.

[0003] For example, in the Chinese invention patent with the publication number CN113459872A and the name of a battery transfer and transmission device and a battery swapping station, it includes a battery transfer mechanism, a battery transmission mechanism, and a fire box. The battery transfer mechanism includes a transfer platform, a frame, and a lifting device. The transfer platform is provided with a first transmission unit and a second transmission unit. Although this battery transfer and transmission device is convenient to use and has a low cost, the device only has a unit for transporting batteries and lacks the function of adjusting the position of the batteries. When the battery is transported to the placement position, it is inevitable that the battery is different from the preset battery placement position or cannot completely align with the battery placement frame, and there is still a gap between the battery and the placement frame, making it impossible to accurately grasp the battery that has been transported to the battery placement position through the gripper.

[0004] Therefore, there is an urgent need for a transportation device that can adjust the batteries with offset positions to solve the above problems. Summary of the Utility Model

[0005] (1) Problems to be Solved

[0006] The technical problem to be solved by the utility model is to provide a battery assembly transfer mechanism in view of the current situation of the prior art.

[0007] (2) Technical Solutions

[0008] The utility model is realized through the following technical solutions: The utility model provides a battery assembly transfer mechanism, which includes a transfer and pitch-changing assembly. The transfer and pitch-changing assembly includes a front pushing assembly, a rear pushing assembly, a left pushing assembly, a right pushing assembly, and a lower pressing assembly. The transfer and pitch-changing assembly is used to push the batteries placed on the tray module so that the batteries are arranged closely and orderly together. The tray module is used to load the batteries. The linear guide rail and the linear module are used to drive the tray module to move along the guide rail direction to the next working station.

[0009] By adopting the above technical solution, the battery loaded on the tray module is clamped and positioned from five clamping directions by the front pushing component, the rear pushing component, the left pushing component, the right pushing component, and the lower pressing component, so that the batteries are tightly and orderly arranged together, facilitating the clamping of the batteries by the clamping jaws in the next process. The tray module is used to carry the batteries. After the linear module transports the tray module loaded with batteries to the corresponding position below the middle conversion and pitch-changing component, the middle conversion and pitch-changing component performs a pressing and arranging operation on the battery module, and the neatly arranged battery module is transported to the next station by the linear module.

[0010] Furthermore, the middle conversion and pitch-changing component further includes a middle conversion and pitch-changing mounting frame; the front mounting plate of the front pushing component, the rear mounting plate of the rear pushing component, the left side mounting bottom plate of the left pushing component, the right side mounting bottom plate of the right pushing component, and the upper mounting plate of the lower pressing component are mounted on the middle conversion and pitch-changing mounting frame. A left side mounting plate is mounted on the left side mounting bottom plate, and an electric cylinder connected to the left pushing plate is mounted on the left side mounting plate. A right side mounting plate is mounted on the right side mounting bottom plate, and an electric cylinder connected to the right pushing plate is mounted on the right side mounting plate. An electric cylinder connected to the rear pushing plate is mounted on the rear mounting plate, and an electric cylinder connected to the front pushing plate is mounted on the front mounting plate; a pressing electric cylinder connected to the pressing plate is mounted on the upper mounting plate.

[0011] Furthermore, the front mounting plate is provided with a front mounting plate sliding block, the rear mounting plate is provided with a rear mounting plate sliding block, and the middle conversion and pitch-changing mounting frame is provided with a front mounting plate guide rail and a rear mounting plate guide rail. The middle conversion and pitch-changing mounting frame is slidably connected to the front mounting plate through the front mounting plate sliding block and the front mounting plate guide rail, and the middle conversion and pitch-changing mounting frame is slidably connected to the rear mounting plate through the rear mounting plate sliding block and the rear mounting plate guide rail.

[0012] Furthermore, the middle conversion and pitch-changing mounting frame is provided with two electric cylinder mounting blocks, and lifting electric cylinders are respectively mounted on the electric cylinder mounting blocks; one of the lifting electric cylinders is connected to the front mounting plate through an electric cylinder floating joint, and the other lifting electric cylinder is connected to the rear mounting plate through an electric cylinder floating joint.

[0013] Furthermore, pressing strips are mounted on the front pushing plate, the rear pushing plate, the left pushing plate and the right pushing plate; a rubber-coated pressing roller is provided on the downward part of the pressing plate; guide columns and guide sleeves are provided between the upper mounting plate and the pressing plate.

[0014] Furthermore, the electric cylinders and the lifting electric cylinders are connected to servo motors.

[0015] Furthermore, the linear guide rail includes an upper layer linear guide rail and a lower layer linear guide rail.

[0016] Furthermore, the upper layer linear guide rail and the lower layer linear guide rail are mounted on the guide rail support frame. The upper layer linear guide rail and the lower layer linear guide rail are provided with driving components.

[0017] Furthermore, a jacking and positioning assembly is installed on the guide rail support frame; the jacking and positioning assembly is used to jack or fasten the tray module.

[0018] Furthermore, the tray module is provided with a lead screw and is arranged with battery bottom support blocks.

[0019] (III) Beneficial effects

[0020] In the utility model, the battery loaded on the tray module is clamped and positioned by the front pushing assembly, the rear pushing assembly, the left pushing assembly, the right pushing assembly, and the lower pressing assembly from five clamping directions, so that the batteries are closely and orderly arranged together, facilitating the clamping of the batteries by the clamping jaws in the next process. There will be no situation where some batteries in the battery module are placed in different states and have a large distance from other batteries, making it impossible to be clamped, and the transportation accuracy is high. At the same time, since the pressing strips and rubber-coated pressing rollers are arranged at the places where the device contacts the battery, the battery can be prevented from being damaged by knocking, improving the battery quality. Description of the drawings

[0021] The drawings constituting a part of this application are used to provide a further understanding of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation to the utility model.

[0022] Figure 1 is a three-dimensional view of a battery assembly transfer mechanism according to the utility model;

[0023] Figure 2 is a three-dimensional view of the lower pressing assembly in a battery assembly transfer mechanism according to the utility model;

[0024] Figure 3 is a three-dimensional view of the front pushing assembly in a battery assembly transfer mechanism according to the utility model;

[0025] Figure 4 is a three-dimensional view of the rear pushing assembly in a battery assembly transfer mechanism according to the utility model;

[0026] Figure 5 is a three-dimensional view of the left pushing assembly in a battery assembly transfer mechanism according to the utility model;

[0027] Figure 6 is a three-dimensional view of the right pushing assembly in a battery assembly transfer mechanism according to the utility model;

[0028] Figure 7 is a three-dimensional view of the tray module in a battery assembly transfer mechanism according to the utility model;

[0029] Figure 8This is a three-dimensional view of the lifting and positioning component in a battery assembly transfer mechanism according to the present utility model; the attached drawing reference numerals are described as follows:

[0030] 1. Intermediate distance conversion component; 2. Tray module; 3. Linear guide rail; 4. Lifting and positioning component; 100. Intermediate distance conversion mounting frame; 101. Front mounting plate guide rail; 102. Rear mounting plate guide rail; 103. Electric cylinder mounting block; 104. Lifting electric cylinder; 105. Electric cylinder floating joint; 106. Pressing strip; 107. Rubber-coated pressing roller; 108. Servo motor; 110. Front pushing component; 111. Front mounting plate; 112. Electric cylinder; 113. Front push plate; 114. Front mounting plate sliding block; 120. Rear pushing component; 121. Rear mounting plate; 123. Rear push plate; 124. Rear mounting plate sliding block; 130. Left pushing component; 131. Left side mounting bottom plate; 132. Left side mounting plate; 134. Left push plate; 140. Right pushing component; 141. Right side mounting bottom plate; 142. Right side mounting plate; 144. Right push plate; 150. Lower pressing component; 151. Upper mounting plate; 152. Pressing electric cylinder; 153. Pressing plate; 154. Guide post; 155. Guide sleeve; 200. Tooth lead screw; 201. Battery bottom support block; 300. Upper layer linear guide rail; 301. Lower layer linear guide rail; 302. Guide rail support frame; 303. Driving component. Detailed implementation manners

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "thickness", "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0033] Please refer to Figures 1-8, the present utility model provides a technical solution: a battery assembly transfer mechanism, including a transfer pitch-changing assembly 1. The transfer pitch-changing assembly 1 includes a front pushing assembly 110, a rear pushing assembly 120, a left pushing assembly 130, a right pushing assembly 140, and a lower pressing assembly 150. The transfer pitch-changing assembly 1 is used to push the batteries placed on the tray module 2 so that the batteries are closely and orderly arranged together. The tray module 2 is used to load the batteries. The linear guide 3, and the linear module is used to drive the tray module 2 to move along the guide rail direction to the next station. Through the front pushing assembly 110, the rear pushing assembly 120, the left pushing assembly 130, the right pushing assembly 140, and the lower pressing assembly 150, the batteries loaded on the tray module 2 are clamped and positioned from five clamping directions, so that the batteries are closely and orderly arranged together, which is convenient for the gripper in the next process to clamp the batteries. The tray module 2 is used to carry the batteries. The linear module includes a linear guide rail; after the linear module transports the tray module 2 loaded with batteries to the corresponding position below the transfer pitch-changing assembly 1, the transfer pitch-changing assembly 1 performs a pressing and arranging operation on the battery module, and the neatly arranged battery module is transported to the next station by the linear module.

[0034] Preferably, the transfer pitch-changing assembly 1 further includes a transfer pitch-changing mounting frame 100; the front mounting plate 111 of the front pushing assembly 110, the rear mounting plate 121 of the rear pushing assembly 120, the left mounting bottom plate 131 of the left pushing assembly 130, the right mounting bottom plate 141 of the right pushing assembly 140, and the upper mounting plate 151 of the lower pressing assembly 150 are mounted on the transfer pitch-changing mounting frame 100. A left mounting plate 132 is mounted on the left mounting bottom plate 131, and an electric cylinder 112 connected to the left pushing plate 134 is mounted on the left mounting plate 132. A right mounting plate 142 is mounted on the right mounting bottom plate 141, and an electric cylinder 112 connected to the right pushing plate 144 is mounted on the right mounting plate 142. An electric cylinder 112 connected to the rear pushing plate 123 is mounted on the rear mounting plate 121, and an electric cylinder 112 connected to the front pushing plate 113 is mounted on the front mounting plate 111. A pressing electric cylinder 152 connected to the pressing plate 153 is mounted on the upper mounting plate 151.

[0035] Preferably, the front mounting plate 111 is mounted with a front mounting plate sliding block 114, the rear mounting plate 121 is mounted with a rear mounting plate sliding block 124, and the transfer pitch-changing mounting frame 100 is mounted with a front mounting plate guide rail 101 and a rear mounting plate guide rail 102. The transfer pitch-changing mounting frame 100 is slidably connected to the front mounting plate 111 through the front mounting plate sliding block 114 and the front mounting plate guide rail 101, and the transfer pitch-changing mounting frame 100 is slidably connected to the rear mounting plate 121 through the rear mounting plate sliding block 124 and the rear mounting plate guide rail 102.

[0036] Preferably, two electric cylinder mounting blocks 103 are mounted on the intermediate conversion distance mounting frame 100, and lifting electric cylinders 104 are respectively mounted on the electric cylinder mounting blocks 103. One of the lifting electric cylinders 104 is connected to the front mounting plate 111 through an electric cylinder floating joint 105, and the other lifting electric cylinder 104 is connected to the rear mounting plate 121 through an electric cylinder floating joint 105. Since the front mounting plate 111 and the rear mounting plate 121 can be controlled to move by the lifting electric cylinders 104, the heights of the front push plate 113 and the rear push plate 123 can be adjusted to adapt to batteries of different specifications. When pushing batteries of different heights, the situation of pushing down the battery due to the battery being too high and the pushing position being too low will not occur.

[0037] Preferably, pressing strips 106 are mounted on the front push plate 113, the rear push plate 123, the left push plate 134 and the right push plate 144. A rubber-coated pressing roller 107 is provided on the downward part of the pressing plate 153; guide columns 154 and guide sleeves 155 are provided between the upper mounting plate 151 and the pressing plate 153. By providing the pressing strips 106 and the rubber-coated pressing roller 107, the battery can be prevented from being damaged by knocking, and the battery quality can be improved. The guide columns 154 and the guide sleeves 155 can improve the stability and accuracy of the pressing electric cylinder 152 driving the pressing plate 153 to move.

[0038] Preferably, the electric cylinder 112 and the lifting electric cylinder 104 are connected to a servo motor 108, and the servo motor 108 can provide a power source.

[0039] Preferably, the linear guide 3 includes an upper-layer linear guide 300 and a lower-layer linear guide 301. The battery can transport the tray module 2 loaded with the battery through the upper-layer linear guide 300 and the lower-layer linear guide 301.

[0040] Preferably, the upper-layer linear guide 300 and the lower-layer linear guide 301 are mounted on the guide rail support frame 302. The upper-layer linear guide 300 and the lower-layer linear guide 301 are mounted with a driving assembly 303.

[0041] Preferably, a jacking positioning assembly 4 is mounted on the guide rail support frame 302, and the jacking positioning assembly 4 is used to jack up or fasten the tray module 2. The tray module 2 loaded with the battery can be moved to the lower part of the intermediate conversion distance assembly 1 through the upper-layer linear guide 300. After the batteries are pressed and arranged, they are transported away through the upper-layer linear guide 300; among them, when the tray module 2 enters and exits the intermediate conversion distance assembly 1, the lifting electric cylinders 104 lift the front mounting plate 111 and the rear mounting plate 121 to avoid the tray module 2. At the same time, the tray module 2 can also be moved to the lower-layer linear guide 301 through the jacking positioning assembly 4 for transportation and leaving. Additionally, the tray module 2 loaded with the battery can be moved to the lower part of the intermediate conversion distance assembly 1 through the lower-layer linear guide 301, the tray module 2 is lifted by the jacking positioning assembly 4 to press and arrange the batteries, and then transported away from the upper-layer linear guide 300 or the lower-layer linear guide 301.

[0042] Preferably, the tray module 2 is provided with a lead screw 200 and is arranged with battery bottom support blocks 201 mounted thereon.

[0043] The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A battery assembly transfer mechanism, characterized in that, Including: A middle conversion pitch component, which includes a front pushing component, a rear pushing component, a left pushing component, a right pushing component, and a lower pressing component; the middle conversion pitch component is used to push the batteries placed on the tray module so that the batteries are closely and orderly arranged together; a tray module, which is used to load the batteries; a linear guide rail and a linear module, which are used to drive the tray module to move along the guide rail direction to the next working station.

2. The battery assembly transfer mechanism according to claim 1, characterized in that: The middle conversion pitch component further includes a middle conversion pitch mounting frame; the front mounting plate of the front pushing component, the rear mounting plate of the rear pushing component, the left mounting bottom plate of the left pushing component, the right mounting bottom plate of the right pushing component, and the upper mounting plate of the lower pressing component are mounted on the middle conversion pitch mounting frame; a left mounting plate is mounted on the left mounting bottom plate, and an electric cylinder connected to the left push plate is mounted on the left mounting plate; a right mounting plate is mounted on the right mounting bottom plate, and an electric cylinder connected to the right push plate is mounted on the right mounting plate; an electric cylinder connected to the rear push plate is mounted on the rear mounting plate, and an electric cylinder connected to the front push plate is mounted on the front mounting plate; a pressing electric cylinder connected to the pressing plate is mounted on the upper mounting plate.

3. The battery assembly transfer mechanism according to claim 2, characterized in that: The front mounting plate is mounted with a front mounting plate sliding block, the rear mounting plate is mounted with a rear mounting plate sliding block, and the middle conversion pitch mounting frame is mounted with a front mounting plate guide rail and a rear mounting plate guide rail; the middle conversion pitch mounting frame and the front mounting plate are slidably connected through the front mounting plate sliding block and the front mounting plate guide rail, and the middle conversion pitch mounting frame and the rear mounting plate are slidably connected through the rear mounting plate sliding block and the rear mounting plate guide rail.

4. The battery assembly transfer mechanism according to claim 3, characterized in that: The middle conversion pitch mounting frame is mounted with two electric cylinder mounting blocks, and lifting electric cylinders are respectively mounted on the electric cylinder mounting blocks; one of the lifting electric cylinders is connected to the front mounting plate through an electric cylinder floating joint, and the other lifting electric cylinder is connected to the rear mounting plate through an electric cylinder floating joint.

5. The battery assembly transfer mechanism according to claim 4, wherein: The front push plate, the rear push plate, the left push plate, and the right push plate are mounted with pressing strips; the downward part of the pressing plate is provided with a rubber-coated pressing roller; guide columns and guide sleeves are arranged between the upper mounting plate and the pressing plate.

6. The battery assembly transfer mechanism according to claim 5, wherein: The electric cylinders and the lifting electric cylinders are connected to servo motors.

7. The battery assembly transfer mechanism according to claim 1, characterized in that: The linear guide rail includes an upper layer linear guide rail and a lower layer linear guide rail.

8. The battery assembly transfer mechanism according to claim 7, wherein: The upper layer linear guide rail and the lower layer linear guide rail are mounted on a guide rail support frame; the upper layer linear guide rail and the lower layer linear guide rail are mounted with driving components.

9. The battery assembly transfer mechanism according to claim 8, wherein: A jacking positioning component is mounted on the guide rail support frame; the jacking positioning component is used to jack up or fasten the tray module.

10. The battery assembly transfer mechanism according to claim 1, wherein: The tray module is provided with a lead screw and is arranged with battery bottom support blocks.

Citation Information

Patent Citations

  • Battery transfer transmission device and battery swap station

    CN113459872A