Wheel disc pile-turning machine
By introducing support frames, walking frames and anti-derailing mechanisms into the roulette turner, the problem of unstable operation of the turner on the track is solved, the stability and safety of the equipment are ensured, and the maintenance cost and time are reduced.
Patent Information
- Application Number
- CN202421995267.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-17
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-17
AI Technical Summary
The stacker runs unstable on the track and is prone to derailment or derailment, resulting in structural damage, increasing maintenance costs and safety threats.
A roulette turn-over machine is designed, including a support frame, a walking frame, a swing arm and an anti-derailing mechanism. The machine is ensured to operate stably on the track through components such as guide rails, wheels, push rods and limit wheels to prevent deviation and derailing.
The stable operation of the stacker on the track is achieved, structural damage is avoided, maintenance costs and time is reduced, and equipment safety and service life is improved.
Smart Images
Figure CN223134437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of organic matter fermentation, in particular to a wheeled piling machine. Background Technique
[0002] A wheeled piling machine is a fermentation piling device dedicated to organic wastes such as livestock and poultry manure, sludge garbage, sugar mill filter mud, dregs, cake meal, and straw sawdust. It can regularly pile and turn the fermentation materials in the strip pile fermentation process, so as to achieve full contact between the materials and air, provide sufficient oxygen for the materials, and promote the smooth progress of the fermentation process.
[0003] The piling machine moves on the ground rails arranged on both sides of the fermentation materials and automatically turns and throws the fermentation materials. However, during the use of the piling machine, due to the unstable installation of the rails, deformation or wear, or when dealing with organic wastes such as livestock and poultry manure, sludge garbage, sugar mill filter mud, dregs, cake meal, and straw sawdust, the equipment may be subjected to uneven forces or impacts, resulting in the walking mechanism deviating from the rails. At the same time, problems with some components of the piling machine may also cause the machine to operate abnormally, resulting in derailment. After the piling machine derails, it may cause structural damage, not only affecting the normal use of the equipment, but also possibly increasing the maintenance cost and time, and at the same time may pose a safety threat to the staff. Therefore, how to overcome the above existing technical problems and defects has become a key problem to be solved. Content of the Utility Model
[0004] The invention purpose of the utility model is to overcome the defects described in the background technique, so as to realize a wheeled piling machine that can ensure the stable operation of the machine on the rails, avoid the piling machine deviating from the rails due to various reasons and causing harm to the outside world, and at the same time avoid the structural damage caused by the derailment of the piling machine, which not only affects the normal use of the equipment, but also may increase the maintenance cost and time.
[0005] To achieve the above invention purpose, the technical solution of the utility model is: a wheeled piling machine, including a support frame, and a walking frame that can move along the length direction of the support frame is arranged at the top end of the support frame. A swing arm that can swing up and down is hinged at the bottom of the walking frame, and a rotatable piling wheel is fixedly arranged at the free end of the swing arm. Anti-derailment mechanisms for preventing the support frame from falling off are fixedly arranged on both sides of the support frame.
[0006] In the above wheeled piling machine, a shifting vehicle for the movement of the support frame is arranged at the bottom end of the support frame. It is convenient to move the equipment. Wheels are rotatably arranged at the four corners of the bottom of the support frame. Guide rails for guiding the wheels are fixedly arranged at the top ends on both sides of the shifting vehicle. It can facilitate the movement of the support frame, so as to move the equipment onto the ground rails.
[0007] In the above-mentioned rotary heap turner, the front and rear ends of the support frame are of a high-low beam structure, and the guide rails are respectively arranged at the tops of the high-low beams. It can fit the load-bearing strength of the turning wheel, reduce the load-bearing pressure, and extend the service life of the equipment.
[0008] In the above-mentioned rotary heap turner, the wheels include driven wheels and driving wheels with gears. The driven wheels and driving wheels are respectively rotatably arranged at the four corners of the bottom of the support frame and the four corners of the bottom of the walking frame. The driven wheels and driving wheels of the walking frame are respectively arranged on the guide rails at the tops of the high-low beams. It realizes the movement of the support frame and the walking frame.
[0009] In the above-mentioned rotary heap turner, the bottom end of the walking frame is hinged with a first electric push rod, and the telescopic end of the first electric push rod is fixedly arranged at the free end of the swing arm. It realizes the adjustment of the height of the turning wheel disc to adapt to different turning and throwing depths. Two turning wheel discs are oppositely arranged and are respectively located on both sides of the free end of the swing arm. A motor with a speed reducer for driving the turning wheel disc to rotate is fixedly arranged on the swing arm. Adopting a direct power connection method, it has a simple structure, low failure rate, convenient maintenance and replacement, long service life, and will not produce too much abnormal noise at the same time.
[0010] In the above-mentioned rotary heap turner, the derailment prevention mechanism includes a derailment prevention frame fixedly arranged on the support frame on the side of the wheel. A second electric push rod is horizontally and fixedly arranged at the lower part of the derailment prevention frame. The telescopic end of the second electric push rod is fixedly provided with a limiting wheel that can abut against the side of the ground rail. A limiting rod is fixedly arranged on the derailment prevention frame between the top end of the second electric push rod and the bottom end of the derailment prevention frame. It ensures the stable operation of the machine on the track and prevents it from deviating from the track due to various reasons.
[0011] In the above-mentioned rotary heap turner, a guardrail is fixedly arranged at the front end of the support frame, and the guardrail is also fixedly arranged at the rear end of the swing arm. It avoids damage to the outside caused by the turning wheel disc falling off and flying out due to improper installation or failure to timely repair.
[0012] In the above-mentioned rotary heap turner, cleaning blocks that can cover the ground rail are fixedly arranged on both sides of the front end of the support frame. The cleaning blocks are of a conical structure that gradually rises from front to back. A plurality of rotating wheels that can abut against the ground rail are rotatably arranged at the bottom of the cleaning blocks. It can clean the upper part of the ground rail in the advancing direction of the support frame to avoid derailment of the support frame during movement due to the existence of sundries.
[0013] Compared with the prior art, the rotary heap turner of the present utility model has at least the following beneficial effects:
[0014] 1. The disc turning machine of the present utility model is provided with derailment prevention mechanisms fixed on both sides of the support frame to prevent the support frame from falling off, which can ensure the stable operation of the machine on the track, avoid the turning machine deviating from the track due to various reasons and causing harm to the outside world, and at the same time avoid the structural damage caused by the derailment of the turning machine, which not only affects the normal use of the equipment, but also may increase the maintenance cost and time.
[0015] 2. The disc turning machine of the present utility model is provided with a protective fence at the front end of the support frame, and the protective fence is also fixedly arranged at the rear end of the swing arm, which can avoid the harm caused to the outside world by the falling and flying out of the turning disc due to improper installation or failure to overhaul in time.
[0016] 3. The disc turning machine of the present utility model is fixedly provided with cleaning blocks on both sides of the front end of the support frame, which can cover the ground track and clean the area above the ground track in the advancing direction of the support frame, avoiding derailment of the support frame during movement due to the presence of sundries. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall structural schematic diagram of the disc turning machine of the present utility model;
[0018] Figure 2 is the exploded structural schematic diagram of the disc turning machine of the present utility model;
[0019] Figure 3 is the disc turning machine of the present utility model Figure 2 the enlarged view of area A in;
[0020] Figure 4 is the schematic diagram of the motor position of the disc turning machine of the present utility model.
[0021] In the figure: 1, support frame; 2, walking frame; 3, swing arm; 4, turning disc;
[0022] 5, derailment prevention mechanism; 51, derailment prevention frame; 52, second electric push rod; 53, limit wheel; 54, limit rod;
[0023] 6, transfer vehicle;
[0024] 7, wheels; 71, driven wheel; 72, driving wheel;
[0025] 8, guide rail; 9, first electric push rod; 10, motor; 11, protective fence; 12, cleaning block; 13, rotating wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The disc turning machine of the present utility model will be described in more detail below with reference to the drawings and through specific embodiments.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0028] See Figures 1-4 , the disc turner of this embodiment can ensure the stable operation of the machine on the track, prevent the turner from deviating from the track due to various reasons and causing harm to the outside world, and at the same time avoid the structural damage caused by the derailment of the turner, which not only affects the normal use of the equipment, but also may increase the maintenance cost and time. In this embodiment, it mainly includes a support frame 1, and a transfer cart 6 for the movement of the support frame 1 is arranged at the bottom end of the support frame 1, which is convenient for moving the equipment onto the ground track. Wheels 7 are rotatably arranged at the four corners of the bottom of the support frame 1. The wheels 7 include driven wheels 71 and driving wheels 72 with gears. A power device for driving the driving wheel 72 to rotate can be arranged at the side of the wheels 7. Guide rails 8 for guiding the wheels 7 are fixedly arranged at the top ends on both sides of the transfer cart 6. It can facilitate the movement of the support frame 1, so as to move the equipment onto the ground track. A walking frame 2 that can move along the length direction of the support frame 1 is arranged at the top end of the support frame 1. The driven wheels 71 and the driving wheels 72 are respectively rotatably arranged at the four corners of the bottom of the support frame 1 and the four corners of the bottom of the walking frame 2. The wheels 7 are also arranged at the bottom of the transfer cart 6. The driven wheels 71 and the driving wheels 72 of the walking frame 2 are respectively arranged on the guide rails 8 at the top of the high and low beams. By driving the driving wheel 72 to rotate through the power device, the movement of the support frame 1 and the walking frame 2 is realized.
[0029] The front and rear ends of the support frame 1 are of high and low beam structures, and the guide rails 8 are also respectively arranged at the top of the high and low beams. Through the high and low beam structure, the load-bearing force of the turning wheel can be fitted, the load-bearing pressure can be reduced, and the service life of the equipment can be prolonged.
[0030] In order to realize the turning and throwing of the fermented material. See Figure 1 , Figure 2 and Figure 4, in this embodiment, a swing arm 3 that can swing up and down is hinged to the bottom of the walking frame 2, and a rotatable turning wheel disc 4 is fixedly arranged at the free end of the swing arm 3. A first electric push rod 9 is hinged to the bottom end of the walking frame 2, and the telescopic end of the first electric push rod 9 is fixedly arranged at the free end of the swing arm 3. The height of the turning wheel disc 4 is adjusted by the telescopic movement of the first electric push rod 9 to adapt to different turning depths. Two turning wheel discs 4 are arranged oppositely and are respectively located on both sides of the free end of the swing arm 3. A motor 10 with a speed reducer for driving the turning wheel disc 4 to rotate is fixedly arranged on the swing arm 3. The turning wheel disc 4 is driven to rotate by the motor 10. Adopting a direct power connection method, the structure is simple, the failure rate is low, the maintenance and replacement are convenient, the service life is long, and there will be no too much abnormal noise at the same time.
[0031] To prevent the equipment from derailing. In this embodiment, refer to Figures 1-3 , anti-derailment mechanisms 5 for preventing the support frame 1 from falling off are fixedly arranged on both sides of the support frame 1. The anti-derailment mechanism 5 includes an anti-derailment frame 51 fixedly arranged on the support frame 1 at the side of the wheel 7. A second electric push rod 52 is horizontally and fixedly arranged at the lower part of the anti-derailment frame 51. A limiting wheel 53 that can be abutted against the side of the ground rail is fixedly arranged at the telescopic end of the second electric push rod 52. A limiting rod 54 is fixedly arranged on the anti-derailment frame 51 between the top end and the bottom end of the second electric push rod 52.
[0032] By abutting the limiting wheel 53 against the side of the ground rail, the equipment is further limited. Ensure that the machine runs stably on the track and prevent it from deviating from the track due to various reasons. At the same time, the position of the limiting wheel 53 can be adjusted to adapt to ground rails of different widths, and the friction resistance is reduced by the limiting wheel 53.
[0033] Cleaning blocks 12 that can cover the ground rail are fixedly arranged on both sides at the front end of the support frame 1. The cleaning blocks 12 are of a conical structure that gradually rises from front to back. A plurality of rotating wheels 13 that can be abutted against the ground rail are rotatably arranged at the bottom of the cleaning blocks 12. It can clean the upper part of the ground rail in the advancing direction of the support frame 1 to avoid derailment of the support frame 1 during movement due to the presence of sundries. The support and reduction of friction are realized through the rotating wheels 13. A protective fence 11 is fixedly arranged at the front end of the support frame 1, and the protective fence 11 is also fixedly arranged at the rear end of the swing arm 3. It can block the damage caused by the turning wheel disc 4 falling off and flying out to the outside due to improper installation or failure to be repaired in time.
[0034] Usage method of the wheel-type turning machine of the present utility model: First, move the equipment onto the ground rail through the transfer vehicle 6. Drive the driving wheel 72 to rotate through the power equipment, so as to move the support frame 1 and move the equipment onto the ground rail. At this time, make the limiting wheel 53 abut against the side of the ground rail through the second electric push rod 52, so as to further limit the equipment. Ensure that the machine runs stably on the track and prevent it from deviating from the track due to various reasons. At the same time, the position of the limiting wheel 53 can be adjusted to adapt to ground rails of different widths, and the frictional resistance can be reduced through the limiting wheel 53. During this process, limit the direction of the limiting wheel 53 through the limiting rod 54. And adjust the height of the turning wheel disc 4 through the first electric push rod 9, so as to adapt to different turning and throwing depths.
[0035] During the working process, drive the turning wheel disc 4 to rotate through the motor 10. Adopt the direct power connection method, which has a simple structure, low failure rate, convenient maintenance and replacement, long service life, and will not produce too much abnormal noise. During the turning and throwing process, make the walking frame 2 move on the guide rail 8 of the support frame 1 through the driving wheel 72 and the driven wheel 71. At the same time, when the support frame 1 moves on the ground rail, clean the upper part of the ground rail in the advancing direction of the support frame 1 through the cleaning block 12 to avoid derailment of the support frame 1 during movement due to the existence of sundries, and realize support and reduce the frictional force through the rotating wheel 13. At the same time, block the damage caused by the turning wheel disc 4 falling off and flying out to the outside due to improper installation or untimely maintenance through the guardrail 11.
[0036] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meaning understood by those of ordinary skill in the field to which the present utility model belongs. As used in the specification and claims of this application, words such as "a" or "an" do not necessarily indicate a limitation in quantity. Words such as "comprising" or "including" mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0037] In the foregoing, the exemplary embodiments of the present utility model have been described in detail with reference to the preferred embodiments. However, those skilled in the art can understand that, without departing from the concept of the present utility model, various modifications and variations can be made to the above specific embodiments, and various combinations can be made to the technical features and structures proposed by the present utility model, without exceeding the protection scope of the present utility model.
Claims
1. A roulette turner, characterized in that: It includes a support frame (1). At the top of the support frame (1), there is a traveling frame (2) that can move along the length direction of the support frame (1). At the bottom of the traveling frame (2), there is a swing arm (3) that is hinged and can swing up and down. At the free end of the swing arm (3), there is a rotatable turning wheel disc (4). On both sides of the support frame (1), there is an anti-derailment mechanism (5) for preventing the support frame (1) from falling off.
2. The rotary pile turner according to claim 1, wherein: At the bottom end of the support frame (1), there is a shifting vehicle (6) for the movement of the support frame (1). At the four corners of the bottom of the support frame (1), there are wheels (7) rotatably arranged. At the top ends on both sides of the shifting vehicle (6), there are guide rails (8) for guiding the wheels (7).
3. The disc-turning pile-turning machine according to claim 2, characterized in that: The front and rear ends of the support frame (1) are of a high-low beam structure, and the guide rails (8) are also respectively arranged at the top of the high-low beams.
4. The disc turning machine according to claim 3, wherein: The wheels (7) include driven wheels (71) and driving wheels (72) with gears. The driven wheels (71) and the driving wheels (72) are respectively rotatably arranged at the four corners of the bottom of the support frame (1) and at the four corners of the bottom of the traveling frame (2). The driven wheels (71) and the driving wheels (72) of the traveling frame (2) are respectively arranged on the guide rails (8) at the top of the high-low beams.
5. The rotary pile turner according to claim 1, characterized in that: At the bottom end of the traveling frame (2), there is a first electric push rod (9) hinged. The telescopic end of the first electric push rod (9) is fixedly arranged at the free end of the swing arm (3). There are two relatively arranged turning wheel discs (4) which are respectively located on both sides of the free end of the swing arm (3). On the swing arm (3), there is a motor (10) with a speed reducer for driving the turning wheel disc (4) to rotate.
6. The pan mixer according to claim 1, characterized in that: The anti-derailment mechanism (5) includes an anti-derailment frame (51) fixedly arranged on the support frame (1) at the side of the wheel (7). At the lower part of the anti-derailment frame (51), there is a second electric push rod (52) horizontally fixedly arranged. The telescopic end of the second electric push rod (52) is fixedly provided with a limiting wheel (53) that can abut against the side of the ground rail. On the anti-derailment frame (51) between the top end of the second electric push rod (52) and the bottom end of the anti-derailment frame (51), there is a limiting rod (54) fixedly arranged.
7. The rotary pile turner according to claim 1, wherein: At the front end of the support frame (1), there is a protective fence (11) fixedly arranged, and the protective fence (11) is also fixedly arranged at the rear end of the swing arm (3).
8. The disc turner according to claim 1, characterized in that: On both sides at the front end of the support frame (1), there are cleaning blocks (12) that can cover the ground rail. The cleaning blocks (12) are of a conical structure that gradually rises from front to back. At the bottom of the cleaning blocks (12), there are a plurality of rotating wheels (13) rotatably arranged that can abut against the ground rail.