Movable safety rail for reacting furnace

By setting up movable safety railings around the reactor, safety hazards in high temperature environments during aluminum chloride production are solved, the convenience of safety inspection and aluminum ingot operation is achieved, and the safety of inspection personnel is protected.

CN223135807UActive Publication Date: 2025-07-22CHONGQING WINTINWE CHLOR-ALKALI CHEM CO LTD
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Patent Information

Application Number
CN202421684331.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-22
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

During the production process of aluminum trichloride, the high-temperature environment in the reactor poses a greater safety risk, especially during inspection and operation. The existing prevention measures are insufficient and there are major safety hazards.

Method used

A reactor movable safety railing is designed, including columns and railing components. The two ends of the railing are connected to the columns through movable parts to achieve opening and fixing in any direction. It is equipped with rotating controls to ensure safety. A rotating plate is set at the lower end of the railing to facilitate heating and discharging of aluminum ingots.

Benefits of technology

It realizes safe closure of the reactor during the inspection process, protects the safety of inspection personnel, and facilitates the heating and release of aluminum ingots, reducing safety risks in high-temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable safety handrail for a reaction furnace. The movable safety handrail comprises a plurality of upright posts and handrail components, the plurality of upright posts are arranged on the edge of the reaction furnace in a surrounding manner; a handrail assembly is arranged between every two adjacent stand columns. The handrail assembly comprises a plurality of fixing pieces, a plurality of connecting pieces and a plurality of connecting pieces. The fixing pieces are arranged on adjacent stand columns at intervals in the axial direction of the stand columns. A breast board; the number of the movable parts is the same as that of the fixed parts, and the movable parts are arranged on the two opposite sides of the breast board and correspond to the fixed parts on the two adjacent stand columns; the number of the locking pieces is the same as that of the fixed pieces, and the movable pieces and the fixed pieces are relatively fixed together; the rotating plate is hinged to the lower end of the breast board; and the rotating control piece is arranged on the rotating plate and the breast board and is used for controlling the rotating plate to rotate relative to the breast board. The two ends of the breast board are fixedly connected with and separated from the stand columns through the movable pieces, opening and fixing of the breast board in any direction are achieved, inspection tour is met, and personnel safety can be protected; and the rotating plate can be used for conveniently baking and heating the aluminum ingots and putting the aluminum ingots into the reaction furnace.
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Description

Technical Field

[0001] The utility model relates to the field of safety protection enclosures, and particularly to a movable safety railing for a reaction furnace. Background Art

[0002] When the aluminum trichloride production process adopts the current domestic traditional aluminum trichloride production process, chlorine gas is introduced into molten aluminum water for reaction to produce aluminum trichloride gas, and the aluminum trichloride gas crystallizes and precipitates in a trap. The reaction between chlorine gas and aluminum water is carried out in a reaction furnace. The temperature of the aluminum water in the reaction furnace is relatively high, up to more than 900 degrees Celsius at the highest. The on-site temperature is relatively high, and there are relatively high safety risks during the inspection process and the operation process.

[0003] During daily production, aluminum ingots need to be placed on the edge of the reaction furnace for baking. After being preheated to a certain temperature, they are added to the aluminum water in the reaction furnace. Usually, during daily patrol inspections, the passage between the reaction furnace edge and the two reaction furnaces is also passed. Facing such high-temperature aluminum water, there are relatively large potential safety risks.

[0004] Currently, domestic aluminum trichloride manufacturers generally adopt closed quick-opening doors or have no preventive measures against this high-temperature risk. Content of the Utility Model

[0005] In view of the above-mentioned defects of the prior art, the purpose of the present utility model is to provide a movable safety railing for a reaction furnace. Both ends of the railing panel are connected and fixed to the columns through movable parts, realizing the opening and fixing of the railing panel in any direction, which not only meets the inspection requirements but also protects the safety of personnel; the rotating panel can facilitate the baking and heating of aluminum ingots and their feeding into the reaction furnace.

[0006] The purpose of the present utility model is achieved through the following technical solutions:

[0007] A movable safety railing for a reaction furnace, comprising a plurality of columns and railing assemblies; the plurality of columns are arranged around the reaction furnace; a railing assembly is arranged between two adjacent columns;

[0008] The railing assembly includes:

[0009] A plurality of fixing parts, which are arranged on adjacent columns at intervals along the axial direction of the columns;

[0010] A railing panel;

[0011] A plurality of movable parts, which are arranged on opposite sides of the railing panel and correspond to the fixing parts on two adjacent columns;

[0012] A plurality of locking parts, which relatively fix the movable parts and the fixing parts together;

[0013] The turning plate is hingedly arranged at the lower end of the railing panel;

[0014] The rotation control member is arranged on the turning plate and the railing panel to control the rotation of the turning plate relative to the railing panel.

[0015] Further, the fixing member includes:

[0016] The support seat, the head end of which is fixedly connected to the side surface of the column;

[0017] The branch pipe is fixedly connected to the tail end of the seat; the axial direction of the branch pipe is vertical; the movable member is clamped at the upper and lower ends of the branch pipe; the locking member passes through the movable member and the branch pipe to fix the branch pipe and the movable member together;

[0018] The baffle plate, the head end of which is arranged inside the support seat and the tail end of which extends outwards, limits the rotation angle of the railing panel towards the reactor direction.

[0019] Further, a fixed stepped groove is arranged on the upper end surface of the branch pipe; a fixed rotating bearing is arranged in the fixed stepped groove; the inner diameter of the fixed rotating bearing is smaller than the inner diameter of the branch pipe; the locking member is arranged in the inner ring of the fixed rotating bearing.

[0020] Further, a fixed thrust bearing is arranged at the upper end of the branch pipe; when the branch pipe is fixed to the movable member, the upper end of the fixed thrust bearing abuts against the movable member.

[0021] Further, the movable member includes:

[0022] The U-shaped member, the bottom of which is fixedly connected to the railing panel;

[0023] Two movable pipes are respectively fixedly connected to the two ends of the U-shaped member, the two movable pipes are coaxially arranged and are respectively located at the upper and lower ends of the branch pipe; the locking member passes through the two movable pipes and the branch pipe to fix the movable pipe and the branch pipe together.

[0024] Further, a movable stepped groove is arranged on the upper end surface of the movable pipe; a movable rotating bearing is arranged in the movable stepped groove; the inner diameter of the movable rotating bearing is smaller than the inner diameter of the movable pipe and is the same as the inner diameter of the fixed rotating bearing in the branch pipe; the locking member is arranged in the inner ring of the movable rotating bearing.

[0025] Further, a movable thrust bearing is arranged at the upper end of the movable pipe located at the lower part of the U-shaped member; when the branch pipe is fixed to the movable pipe, the upper end of the movable thrust bearing abuts against the lower end of the branch pipe.

[0026] Further, the locking member is a T-shaped bolt, which is arranged in the movable pipe and the T-shaped pipe; a lifting handle is arranged at the upper end of the locking member; the locking member is also connected to the support seat through a fixing rope.

[0027] Further, a warning device is also arranged at the lower end of the movable pipe located at the lower part of the U-shaped member, and the warning device includes:

[0028] The trough-shaped part is fixedly connected to the lower end of the movable pipe located at the lower part of the U-shaped part; the groove of the trough-shaped part faces the locking part;

[0029] The spring part is arranged in the groove of the trough-shaped part;

[0030] The push switch is arranged in the groove and inside the spring part;

[0031] The pressing plate is arranged on the spring part. When the locking part penetrates into the movable pipe and the T-shaped pipe, the end of the locking part squeezes the pressing plate under the action of gravity, squeezes the spring, and forces the pressing plate to squeeze the push switch;

[0032] The lighting display circuit controls the opening and closing of the circuit or controls the lighting color through the push switch.

[0033] Furthermore, the rotation control part includes:

[0034] The upper insertion pipe is vertically arranged on the outer side of the lower end of the railing;

[0035] The lower insertion pipe is vertically arranged on the outer side of the upper end of the rotating plate and is coaxially opposite to the upper insertion pipe; the upper end of the upper insertion pipe is in a flared shape;

[0036] The insertion rod penetrates through the upper insertion pipe and the lower insertion pipe to limit the rotation of the rotating plate and the railing; the insertion rod is also connected to the railing through a pull rope.

[0037] Due to the adoption of the above technical solutions, the present utility model has the following advantages:

[0038] Columns are arranged beside the reaction furnace, and railing assemblies are arranged between the columns to realize the opening and closing enclosure outside the reaction furnace, facilitating inspection while protecting the safety of the inspection personnel. The two ends of the railing assembly and the columns adopt a structure form that can be opened and locked, so that the railing assembly can be completely separated from the columns and can be opened at either end arbitrarily. A rotating plate is arranged at the lower end of the railing to heat the baked and preheated aluminum ingots, and at the same time prevent other substances from falling into the reaction furnace from the lower part of the railing. When it is necessary to add aluminum ingots, the rotating plate can be rotated to add the aluminum ingots very conveniently, and the upper railing can protect the safety of personnel during the addition.

[0039] Other advantages, objectives, and features of the present utility model will be described to some extent in the subsequent description, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] The brief description of the drawings of the present utility model is as follows:

[0041] Figure 1This is a top view structural schematic diagram of the movable safety railing of the reactor in this embodiment.

[0042] Figure 2 This is a front view structural schematic diagram after a single railing component is installed with an adjacent column in this embodiment.

[0043] Figure 3 For Figure 2 The enlarged structural schematic diagram at position A in

[0044] Figure 4 This is a cross-sectional structural schematic diagram of the fixing part in this embodiment.

[0045] Figure 5 This is a top view structural schematic diagram of the fixing part in this embodiment.

[0046] Figure 6 This is a cross-sectional structural schematic diagram of the movable part and the warning device in this embodiment.

[0047] Figure 7 For Figure 6 The enlarged structural schematic diagram at position B in

[0048] Figure 8 For Figure 2 The enlarged structural schematic diagram at position C in

[0049] Figure 9 This is the first circuit schematic diagram of the lighting display circuit in this embodiment.

[0050] Figure 10 This is the second circuit schematic diagram of the lighting display circuit in this embodiment.

[0051] In the figure: 1. Column; 2. Railing component; 31. Support; 32. Branch pipe; 321. Fixed stepped groove; 322. Fixed rotating bearing; 323. Fixed thrust bearing; 33. Baffle; 4. Railing; 51. U-shaped part; 52. Movable pipe; 521. Movable stepped groove; 522. Movable rotating bearing; 523. Movable thrust bearing; 6. Locking part; 61. Handle; 7. Rotating plate; 81. Upper insertion pipe; 82. Lower insertion pipe; 83. Insertion rod; 91. Grooved part; 911. Groove; 92. Spring part; 93. Push switch; 94. Pressure plate; 95. Lighting display circuit. Detailed implementation manners

[0052] The following further describes the present utility model in conjunction with the drawings and embodiments.

[0053] Embodiment:

[0054] As Figures 1 to 8As shown in the figure, a movable safety railing for a reaction furnace includes several columns 1 and railing assemblies; several columns 1 are arranged around the reaction furnace; a railing assembly is arranged between two adjacent columns 1;

[0055] The railing assembly includes:

[0056] Several fixing members are arranged on adjacent columns 1 at intervals along the axial direction of the column 1;

[0057] A railing board 4;

[0058] The same number of movable members as the number of fixing members are arranged on opposite sides of the railing board 4 and correspond to the fixing members on two adjacent columns 1;

[0059] The same number of locking members 6 as the number of fixing members fix the movable members and the fixing members relatively together;

[0060] A rotating plate 7 is hingedly arranged at the lower end of the railing board 4;

[0061] A rotation control member is arranged on the rotating plate 7 and the railing board 4 to control the rotation of the rotating plate 7 relative to the railing board 4.

[0062] Columns 1 are arranged on the side of the reaction furnace, and railing assemblies are arranged between the columns 1 to realize the opening and closing enclosure outside the reaction furnace, which is convenient for inspection and protects the safety of the inspection personnel at the same time. Both ends of the railing assembly and the column 1 adopt an openable and lockable structural form, so that the railing assembly can be completely separated from the column 1 and either end can be opened arbitrarily. A rotating plate 7 is arranged at the lower end of the railing to heat the baked and preheated aluminum ingots, and at the same time prevent other substances from falling into the reaction furnace from the lower part of the railing board 4. When adding aluminum ingots, it is very convenient to add aluminum ingots by rotating the rotating plate 7. When adding, the upper railing can protect the safety of personnel.

[0063] In this embodiment, the fixing member includes:

[0064] A support 31, the head end of which is fixedly connected to the side surface of the column 1;

[0065] A branch pipe 32 is fixedly connected to the tail end of the seat; the axial direction of the branch pipe 32 is perpendicular; the movable member is clamped at the upper and lower ends of the branch pipe 32; the locking member 6 passes through the movable member and the branch pipe 32 to fix the branch pipe 32 and the movable member together;

[0066] A baffle 33, the head end of which is arranged inside the support 31 and the tail end extends outwards to limit the rotation angle of the railing board 4 towards the reaction furnace. Prevent the railing from rotating directly above the reaction furnace, which can not only protect the railing from being baked, but also avoid the wrong rotation of the railing when personnel rotate the railing and being driven by the railing into the reaction furnace.

[0067] In this embodiment, a fixed stepped groove 321 is provided on the upper end surface of the branch pipe 32; a fixed rotating bearing 322 is provided in the fixed stepped groove 321; the inner diameter of the fixed rotating bearing 322 is smaller than the inner diameter of the branch pipe 32; the locking member 6 is inserted into the inner ring of the fixed rotating bearing 322.

[0068] By means of the fixed rotating bearing 322, the rotational resistance when rotating the flap 4 is reduced.

[0069] In this embodiment, a fixed thrust bearing 323 is provided at the upper end of the branch pipe 32; when the branch pipe 32 is fixed to the movable member, the upper end of the fixed thrust bearing 323 abuts against the movable member.

[0070] The fixed thrust bearing 323 can also reduce the frictional resistance during rotation.

[0071] In this embodiment, the movable member includes:

[0072] A U-shaped member 51, the bottom of which is fixedly connected to the flap 4;

[0073] Two movable pipes 52, which are respectively fixedly connected to both ends of the U-shaped member 51. The two movable pipes 52 are coaxially arranged and are respectively located at the upper and lower ends of the branch pipe 32; the locking member 6 is inserted through the two movable pipes 52 and the branch pipe 32 to fix the movable pipes 52 and the branch pipe 32 together.

[0074] The U-shaped member 51 can clamp the branch pipe 32 to minimize the corner breakage of the flap 4.

[0075] In this embodiment, an active stepped groove 521 is provided on the upper end surface of the movable pipe 52; an active rotating bearing 522 is arranged in the active stepped groove 521; the inner diameter of the active rotating bearing 522 is smaller than the inner diameter of the movable pipe 52 and is the same as the inner diameter of the fixed rotating bearing 322 in the branch pipe 32; the locking member 6 is inserted into the inner ring of the active rotating bearing 522.

[0076] An active thrust bearing 523 is provided at the upper end of the movable pipe 52 located below the U-shaped member 51; when the branch pipe 32 is fixed to the movable pipe 52, the upper end of the active thrust bearing 523 abuts against the lower end of the branch pipe 32.

[0077] The active thrust bearing 523 and the active rotating bearing 522 can reduce the frictional resistance during rotation.

[0078] In this embodiment, the member is a T-shaped plug inserted into the movable pipe 52 and the T-shaped pipe; a lifting handle 61 is provided at the upper end of the locking member 6; the locking member 6 is also connected to the support 31 by a fixing rope (not shown in the figure).

[0079] The lifting handle 61 is provided for convenient lifting, and at the same time, the fixing rope is provided to prevent the loss of the locking member 6.

[0080] In this embodiment, a warning device is further provided at the lower end of the movable pipe 52 located at the lower part of the U-shaped member 51. The warning device includes:

[0081] A trough-shaped member 91, the lower end of which is fixedly connected to the lower end of the movable pipe 52 located at the lower part of the U-shaped member 51; the groove 911 of the trough-shaped member 91 faces the locking member 6;

[0082] A spring member 92, arranged in the groove 911 of the trough-shaped member 91;

[0083] A push switch 93, arranged in the groove 911 and located inside the spring member 92;

[0084] A pressing plate 94, arranged on the spring member 92. When the locking member 6 penetrates into the movable pipe 52 and the T-shaped pipe, the end of the locking member 6 squeezes the pressing plate 94 under the action of gravity, compresses the spring, and forces the pressing plate 94 to squeeze the push switch 93;

[0085] A lighting display circuit 95, which controls the opening and closing of the circuit or controls the lighting color through the push switch 93. As Figure 9 、 10 shown, there are two circuit forms. One is that the push switch 93 adopts a simple opening and closing structure to realize the lighting and turning off of the lamp. In the other circuit form, the push switch 93 adopts a circuit form of double-path alternating opening and closing. In Figure 10 when the push switch 93 is pressed Figure 10 the upper circuit in Figure 10 is connected and the lower circuit is disconnected. When the push switch 93 is not pressed,

[0086] the upper circuit in Figure 10 is disconnected and the lower circuit is connected. In this way, by connecting the upper and lower circuits to different colored bulbs respectively, it can be known whether the locking member 6 is inserted, and the state of the railing can be prompted to the personnel.

[0086] In this embodiment, the rotation control member includes:

[0087] An upper insertion pipe 81, vertically arranged on the outer side surface of the lower end of the railing plate 4;

[0088] A lower insertion pipe 82, vertically arranged on the outer side surface of the upper end of the rotating plate 7 and coaxially facing the upper insertion pipe 81; the upper end of the upper insertion pipe 81 is in a flared shape;

[0089] An insertion rod 83, passing through the upper insertion pipe 81 and the lower insertion pipe 82, to limit the rotation of the rotating plate 7 and the railing plate 4; the insertion rod 83 is also connected to the railing plate 4 through a pull rope.

[0090] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the spirit and scope of the present technical solution, and they should all be covered within the scope of the claims of the present utility model.

Claims

1. A movable safety railing for a reactor, characterized in that, It includes several columns and railing components; several columns are arranged around the reactor; a railing component is arranged between two adjacent columns; The said railing component includes: Several fixing parts, which are arranged on adjacent columns at intervals along the axial direction of the column; A railing board; Moving parts with the same number as the fixing parts, which are arranged on the opposite sides of the railing board and correspond to the fixing parts on two adjacent columns; Locking parts with the same number as the fixing parts, which relatively fix the moving parts and the fixing parts together; A rotating plate, which is hingedly arranged at the lower end of the railing board; A rotating control part, which is arranged on the rotating plate and the railing board to control the rotation of the rotating plate relative to the railing board.

2. The movable safety railing of the reactor according to claim 1, characterized in that, The said fixing part includes: A support, the head end of which is fixedly connected to the side surface of the column; A branch pipe, which is fixedly connected to the tail end of the seat; the axial direction of the branch pipe is perpendicular; the moving part is clamped at the upper and lower ends of the branch pipe; the locking part passes through the moving part and the branch pipe to fix the branch pipe and the moving part together; A baffle plate, the head end of which is arranged inside the support and the tail end extends outwards to limit the rotation angle of the railing board towards the reactor.

3. The movable safety railing of the reactor according to claim 2, characterized in that, A fixed stepped groove is arranged on the upper end surface of the branch pipe; a fixed rotating bearing is arranged in the fixed stepped groove; the inner diameter of the fixed rotating bearing is smaller than the inner diameter of the branch pipe; the locking part is arranged in the inner ring of the fixed rotating bearing.

4. The movable safety railing of the reactor according to claim 2, characterized in that, A fixed thrust bearing is arranged at the upper end of the branch pipe; when the branch pipe is fixed to the moving part, the upper end of the fixed thrust bearing abuts against the moving part.

5. The movable safety railing of the reactor according to claim 2, characterized in that, The said moving part includes: A U-shaped part, the bottom of which is fixedly connected to the railing board; Two moving pipes, which are respectively fixedly connected to the two ends of the U-shaped part, the two moving pipes are coaxially arranged and are respectively located at the upper and lower ends of the branch pipe; the locking part passes through the two moving pipes and the branch pipe to fix the moving pipe and the branch pipe together.

6. The movable safety railing of the reaction furnace according to claim 5, characterized in that, A moving stepped groove is arranged on the upper end surface of the moving pipe; a moving rotating bearing is arranged in the moving stepped groove; the inner diameter of the moving rotating bearing is smaller than the inner diameter of the moving pipe and is the same as the inner diameter of the fixed rotating bearing in the branch pipe; the locking part is arranged in the inner ring of the moving rotating bearing.

7. The movable safety railing of the reactor according to claim 5, characterized in that, A moving thrust bearing is arranged at the upper end of the moving pipe located at the lower part of the U-shaped part; when the branch pipe is fixed to the moving pipe, the upper end of the moving thrust bearing abuts against the lower end of the branch pipe.

8. The movable safety railing of the reactor according to claim 5, characterized in that, The said locking part is a T-shaped plug, which is arranged in the moving pipe and the T-shaped pipe; a lifting handle is arranged at the upper end of the locking part; the locking part is also connected to the support through a fixed rope.

9. The movable safety railing of the reactor according to claim 8, characterized in that, A warning device is also arranged at the lower end of the moving pipe located at the lower part of the U-shaped part, and the said warning device includes: A groove-shaped part, the lower end of which is fixedly connected to the lower end of the moving pipe located at the lower part of the U-shaped part; the groove of the groove-shaped part faces the locking part; A spring part, which is arranged in the groove of the groove-shaped part; A pressing switch, which is arranged in the groove and is located inside the spring part; A pressing plate, which is arranged on the spring part; when the locking part is arranged in the moving pipe and the T-shaped pipe, the end of the locking part extrudes the pressing plate under the action of gravity, compresses the spring, and forces the pressing plate to press the pressing switch; A lighting display circuit, which controls the opening and closing of the circuit or controls the lighting color through the pressing switch.

10. The movable safety railing of the reactor according to claim 1, wherein, The said rotating control part includes: An upper insertion pipe, which is vertically arranged on the outer side surface of the lower end of the railing board; A lower insertion pipe, which is vertically arranged on the outer side surface of the upper end of the rotating plate and is coaxially opposite to the upper insertion pipe; the upper end of the upper insertion pipe is in a flared shape; The inserting rod passes through the upper inserting pipe and the lower inserting pipe to limit the rotation of the rotating plate and the railing board; the inserting rod is also connected to the railing board through a pulling rope.