Drying device for ABS (Acrylonitrile Butadiene Styrene) resin production
Through the drying device combining vacuum suction and blowing system, the residual moisture and agglomeration problems of ABS resin caused by high-temperature drying in the prior art are solved, and efficient low-temperature drying effect is achieved to ensure the quality of injection molded products.
Patent Information
- Application Number
- CN202421962191.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing ABS resin production and drying device has poor drying effect through high-temperature drying, and there is still residual moisture in the material and it is prone to agglomeration, affecting the quality of the injection molded product.
A drying device is adopted that combines a vacuum suction mechanism and a blower system. The vacuum suction mechanism is used to absorb ABS resin material and dry it at low temperature through the first heating and drying mechanism. The blower system uses the wind power generated by the blower to air dry the material, and the temperature is controlled at 30-100℃ and the drying time is 1-1.5 hours.
Effectively remove moisture from ABS resin materials, avoid undesirable phenomena such as holes and gas marks, and improve drying efficiency and product quality.
Smart Images

Figure CN223138210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polymer material production, and particularly relates to a drying device for ABS resin production. Background Art
[0002] In the production process of ABS resin, the raw materials are mostly granular, but often contain a small amount of moisture. As a result, in the production of products, due to the failure to timely remove the gasified moisture, there are easily holes in the middle of the product particles, which may cause defects such as air marks on the surface of the injection molded products. In order to avoid this, it is necessary to dry the ABS resin.
[0003] Existing drying devices often directly perform high-temperature drying, resulting in poor drying effects. There is still residual moisture easily in the piled materials, and the problem of caking is likely to occur during direct high-temperature heating.
[0004] Therefore, a drying device for ABS resin production is proposed to solve the above technical problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a drying device for ABS resin production to solve the problems in the above background art that existing drying devices often directly perform high-temperature drying, resulting in poor drying effects, there is still residual moisture easily in the piled materials, and the problem of caking is likely to occur during direct high-temperature heating.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A drying device for ABS resin production, including a material suction pipeline and a vacuum material suction mechanism. The material suction pipeline is installed and connected to the vacuum material suction mechanism. A first heating and drying mechanism is arranged at the lower end of the vacuum material suction mechanism. A first electromagnetic valve is arranged at the lower end of the first heating and drying mechanism. A resin air-drying tank body is arranged at the lower end of the first electromagnetic valve. A third electromagnetic valve is arranged at the lowest position at the left end of the resin air-drying tank body. A discharge pipeline is arranged at the outer end of the third electromagnetic valve. A blowing system is arranged at the lower end of the resin air-drying tank body. A bottom placement seat is arranged at the lower end of the blowing system.
[0007] The blowing system includes a blower body, a shunt pipeline, a hollow panel and a hollow air duct. A shunt pipeline is arranged at the air supply end of the blower body. A hollow air duct is arranged at the inner end of the shunt pipeline. A hollow panel is arranged at the upper end of the hollow air duct. The upper end of the hollow air duct is connected to the resin air-drying tank body, and the lower end of the hollow air duct is connected to the bottom placement seat.
[0008] Among them, the vacuum feeding mechanism includes a feeding hose, a vacuum suction body, and a bottom discharging pipe. A bottom discharging pipe is provided in the middle of the lower end of the vacuum suction body. A feeding hose is provided on the right side of the lower end of the vacuum suction body. The feeding hose is fixedly connected to the feeding pipeline. The bottom discharging pipe is fixedly connected to the first heating and drying mechanism.
[0009] Among them, the first heating and drying mechanism includes an air inlet hood, an exhaust fan, an upper drying tank body, a heating control panel, a heating element, and an upper feeding pipe. The lower end of the upper feeding pipe is provided with an upper drying tank body. A heating element is provided inside the upper drying tank body. A heating control panel is provided on the upper drying tank body at the outer end of the heating element. An exhaust fan is provided on the left side of the upper end of the upper drying tank body. An air inlet hood is provided on the right side of the upper end of the upper drying tank body. The upper feeding pipe is fixedly connected to the vacuum feeding mechanism. The lower end of the upper drying tank body is connected to a first solenoid valve.
[0010] Among them, a timer is further provided inside the heating control panel. The heating control panel is electrically connected to an external power supply through a connecting wire.
[0011] Among them, the resin air-drying tank body includes a second solenoid valve, an air outlet pipe, and an air-drying tank body. A second solenoid valve is provided on the upper side of the right end of the air-drying tank body. An air outlet pipe is provided at the outer end of the second solenoid valve. The air-drying tank body is fixedly connected to a hollow air pipe.
[0012] Among them, a total of four hollow air pipes are provided, and the hollow air pipes are fixedly arranged at equal distances on the shunt pipeline, and the connection parts are through.
[0013] Among them, the feeding pipeline and the vacuum feeding mechanism are installed and connected by screws, and a rubber pad is provided at the connection part.
[0014] In summary, due to the adoption of the above technology, the beneficial effects of the present utility model are as follows:
[0015] 1. In the present utility model, by providing a blast system structure, the wind can be conveyed for drying. The air supply end of the blower body of the blast system is fixedly connected to a shunt pipeline. The inner end of the shunt pipeline is fixedly connected to a hollow air pipe. The dry wind generated by the blower body can be conveyed into the hollow air pipe through the shunt pipeline. The upper end of the hollow air pipe is fixedly connected to a hollow panel. The dry wind inside the hollow air pipe can be blown out through the hollow panel. The upper end of the hollow air pipe is connected to the resin air-drying tank body. Thus, the wind blown out by the hollow panel can air-dry the ABS resin material inside the resin air-drying tank body, avoiding the situation that the ABS resin material will retain moisture and avoiding the occurrence of holes in the ABS resin material, which may cause defects such as air marks on the surface of the injection molded product. The lower end of the hollow air pipe is connected to the bottom placement seat, so that it can be stably placed.
[0016] 2. In the present utility model, by providing a first heating and drying mechanism structure, temperature control and timing drying can be achieved. The upper feeding pipe of the first heating and drying mechanism is fixedly connected to the vacuum feeding mechanism, and the lower end of the upper feeding pipe is fixedly connected to the upper drying tank. Thus, the ABS resin material sucked by the vacuum feeding mechanism can be discharged into the upper drying tank through the upper feeding pipe for storage. A heating element is installed inside the upper drying tank, and a heating control panel is provided on the upper drying tank at the outer end of the heating element. The heating control panel receives external power supply, so as to supply power to the heating element. The heating element can generate heat when powered on, so as to dry the ABS resin material inside the upper drying tank. The heating control panel can set the heating temperature, and the temperature range is between 30 - 100 °C, which is lower than the heat distortion temperature of the material. An exhaust fan is installed on the upper left side of the upper drying tank to discharge moisture, and an air inlet hood is installed on the upper right side of the upper drying tank to allow external gas to enter. The lower end of the upper drying tank is fixedly connected to the first electromagnetic valve, and the dried ABS resin material inside the upper drying tank can be discharged through the first electromagnetic valve. A timer is also installed inside the heating control panel to set the corresponding heating and drying time, and the time range is between 1 - 1.5 hours. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structure schematic diagram of a drying device for ABS resin production according to the present utility model;
[0018] Figure 2 is an upper part structure schematic diagram of a drying device for ABS resin production according to the present utility model;
[0019] Figure 3 is a lower part structure schematic diagram of a drying device for ABS resin production according to the present utility model;
[0020] Figure 4 is a combined structure schematic diagram of a blowing system and a bottom placement seat of a drying device for ABS resin production according to the present utility model;
[0021] Figure 5 is a structure schematic diagram of a vacuum feeding mechanism of a drying device for ABS resin production according to the present utility model.
[0022] In the figure: 1, material suction pipeline; 2, vacuum material suction mechanism; 21, material suction hose; 22, vacuum suction body; 23, bottom blanking pipe; 3, first heating and drying mechanism; 31, air inlet hood; 32, exhaust fan; 33, upper drying tank body; 34, heating control panel; 35, heating element; 36, upper feed pipe; 4, resin air drying tank body; 41, second solenoid valve; 42, air outlet pipe; 43, air drying tank body; 5, first solenoid valve; 6, third solenoid valve; 61, discharge pipeline; 7, bottom placement seat; 8, air blowing system; 81, blower body; 82, shunt pipeline; 83, hollow panel; 84, hollow air duct. Detailed implementation mode
[0023] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model.
[0024] Embodiment 1
[0025] Refer to Figures 1 - 5, An ABS resin production and drying device, including a material suction pipeline 1 and a vacuum material suction mechanism 2. The material suction pipeline 1 is installed and connected to the vacuum material suction mechanism 2. Through the vacuum suction force generated by the vacuum material suction mechanism 2, the external ABS resin material can be sucked. A first heating and drying mechanism 3 is installed and fixed at the lower end of the vacuum material suction mechanism 2, and the ABS resin material can be added to the first heating and drying mechanism 3. The first heating and drying mechanism 3 can generate a drying temperature of 30 - 100 °C, so that the first heating and drying mechanism 3 can dry the internal ABS resin material, and the drying time required can be set, and the drying time can be set between 1 - 1.5 hours. A first solenoid valve 5 is installed and fixed at the lower end of the first heating and drying mechanism 3. The lower end of the first solenoid valve 5 is fixedly connected to a resin air-drying tank 4. The dried ABS resin material inside the first heating and drying mechanism 3 can fall into the resin air-drying tank 4 through the first solenoid valve 5. After discharging the material, the first solenoid valve 5 is closed again, and the first heating and drying mechanism 3 can store new ABS resin material again for drying. A third solenoid valve 6 is fixedly connected to the lowest point at the left end of the resin air-drying tank 4. The outer end of the third solenoid valve 6 is fixedly connected to a discharge pipeline 61. Thus, when the third solenoid valve 6 is opened, the ABS resin material inside the resin air-drying tank 4 can be discharged to the outside through the discharge pipeline 61 for collection. A blower system 8 is fixedly connected to the lower end of the resin air-drying tank 4, and the blower system 8 can generate wind to air-dry the ABS resin material inside the resin air-drying tank 4. The lower end of the blower system 8 is fixedly connected to a bottom placement seat 7, so that it can be stably placed;
[0026] The blower system 8 includes a blower body 81, a shunt pipeline 82, a hollow panel 83, and a hollow air duct 84. The air supply end of the blower body 81 is fixedly connected to the shunt pipeline 82. The inner end of the shunt pipeline 82 is fixedly connected to the hollow air duct 84. The drying wind generated by the blower body 81 can be transported to the hollow air duct 84 through the shunt pipeline 82. The upper end of the hollow air duct 84 is fixedly connected to the hollow panel 83. The drying wind inside the hollow air duct 84 can be blown out through the hollow panel 83. The upper end of the hollow air duct 84 is connected to the resin air-drying tank 4. Thus, the wind blown out by the hollow panel 83 can air-dry the ABS resin material inside the resin air-drying tank 4, avoiding the situation that the ABS resin material will retain moisture and avoiding the occurrence of holes in the ABS resin material, which may cause defects such as air marks on the surface of the injection molded product. The lower end of the hollow air duct 84 is connected to the bottom placement seat 7, so that it can be stably placed;
[0027] A total of four hollow air ducts 84 are fixed, and the hollow air ducts 84 are equidistantly fixed on the shunt pipeline 82, and the connection parts are through. Thus, the drying wind inside the shunt pipeline 82 can be shunted into the hollow air ducts 84, enabling the wind to be dispersed for regional air-drying.
[0028] In the present utility model, the vacuum material suction mechanism 2 includes a material suction hose 21, a vacuum suction body 22 and a bottom material discharge pipe 23. A bottom material discharge pipe 23 is fixedly connected to the middle of the lower end of the vacuum suction body 22. The bottom material discharge pipe 23 is fixedly connected to the first heating and drying mechanism 3. Thus, the ABS resin material sucked inside the vacuum suction body 22 can be discharged through the bottom material discharge pipe 23 into the first heating and drying mechanism 3 for heating and drying. A material suction hose 21 is fixedly connected to the right side of the lower end of the vacuum suction body 22. The material suction hose 21 is fixedly connected to the material suction pipe 1. The vacuum suction body 22 generates negative pressure suction through a vacuum pump and uses the principle of negative pressure vacuum to suck materials. The vacuum suction body 22 can suck the ABS resin material through the material suction pipe 1 on the material suction hose 21.
[0029] In the present utility model, the material suction pipe 1 and the vacuum material suction mechanism 2 are installed and connected by screws, and a rubber pad is placed at the connection, so that they can be installed and placed, and are more tightly fixed during fixation.
[0030] Embodiment 2
[0031] Refer to Figure 1 、 Figure 3 And Figure 4 For an ABS resin production and drying device, compared with Embodiment 1 in this embodiment, the first heating and drying mechanism 3 includes an air inlet hood 31, an exhaust fan 32, an upper drying tank 33, a heating control panel 34, a heating element 35 and an upper feed pipe 36. The upper feed pipe 36 is fixedly connected to the vacuum material suction mechanism 2. The lower end of the upper feed pipe 36 is fixedly connected to the upper drying tank 33. Thus, the ABS resin material sucked by the vacuum material suction mechanism 2 can be discharged through the upper feed pipe 36 into the upper drying tank 33 for storage. A heating element 35 is installed inside the upper drying tank 33. A heating control panel 34 is provided on the upper drying tank 33 at the outer end of the heating element 35. The heating control panel 34 receives external power supply, so as to supply power to the heating element 35. The heating element 35 can be energized to generate heat, so that the ABS resin material inside the upper drying tank 33 can be dried. The heating control panel 34 can set the heating temperature, and the temperature range is between 30 - 100 °C, which is lower than the heat distortion temperature of the material. An exhaust fan 32 is installed on the left side of the upper end of the upper drying tank 33, so as to discharge moisture. An air inlet hood 31 is installed on the right side of the upper end of the upper drying tank 33, so that external gas can enter. The lower end of the upper drying tank 33 is fixedly connected to the first solenoid valve 5. The dried ABS resin material inside the upper drying tank 33 can be discharged through the first solenoid valve 5;
[0032] Inside the heating control panel 34, there is also a timer installed, so that the corresponding heating and drying time can be set, and the time range is between 1 and 1.5 hours. The heating control panel 34 is electrically connected to an external power supply through a connecting wire, so that it can receive the external power supply for use.
[0033] Embodiment III
[0034] Refer to Figure 1 and Figure 3 A drying device for producing ABS resin. Compared with Embodiment II, in this embodiment, the resin air-drying tank body 4 includes a second electromagnetic valve 41, an air outlet pipe 42 and an air-drying tank body 43. The second electromagnetic valve 41 is fixedly connected to the upper side of the right end of the air-drying tank body 43, and the outer end of the second electromagnetic valve 41 is fixedly connected to the air outlet pipe 42. Thus, when the second electromagnetic valve 41 is opened, the wet air inside the air-drying tank body 43 can be discharged through the air outlet pipe 42. The air-drying tank body 43 is fixedly connected to the hollow air pipe 84, so that it can be installed and placed.
[0035] Working principle: During use, due to the bottom planar shape of the bottom placement seat 7, it can be stably placed on an external flat ground for use. The vacuum feeding mechanism 2 is controlled by an external controller to generate a vacuum suction force. The feeding pipe 1 can suck the external ABS resin material due to the vacuum suction force generated by the vacuum feeding mechanism 2. The sucked ABS resin material can be added to the first heating and drying mechanism 3. The first heating and drying mechanism 3 can generate a drying temperature of 30 - 100 °C, which is lower than the thermal deformation temperature of the material. Thus, the first heating and drying mechanism 3 can dry the ABS resin material inside, and the first heating and drying mechanism 3 can set the required drying time through the heating control panel 34, and the drying time can be set between 1 and 1.5 hours.
[0036] After the drying is completed, the dried ABS resin material inside the first heating and drying mechanism 3 can fall into the resin air-drying tank body 4 through the first electromagnetic valve 5. After discharging, the first electromagnetic valve 5 is closed again, and the first heating and drying mechanism 3 can store new ABS resin material again for drying, effectively improving the overall drying efficiency. The air-blowing system 8 can generate wind to air-dry the ABS resin material inside the resin air-drying tank body 4 to avoid the remaining moisture. After air-drying, when the third electromagnetic valve 6 is opened, the ABS resin material inside the resin air-drying tank body 4 can be discharged to the outside through the discharge pipe 61 for collection.
[0037] As described above, it is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
Claims
1. An ABS resin production drying device, comprising a material suction pipeline (1) and a vacuum material suction mechanism (2), the material suction pipeline (1) is installed and connected to the vacuum material suction mechanism (2), and it is characterized in that: A first heating and drying mechanism (3) is provided at the lower end of the vacuum feeding mechanism (2). A first solenoid valve (5) is provided at the lower end of the first heating and drying mechanism (3). A resin air-drying tank body (4) is provided at the lower end of the first solenoid valve (5). A third solenoid valve (6) is provided at the lowest position at the left end of the resin air-drying tank body (4). A discharge pipeline (61) is provided at the outer end of the third solenoid valve (6). A blower system (8) is provided at the lower end of the resin air-drying tank body (4). A bottom placement seat (7) is provided at the lower end of the blower system (8). The blower system (8) includes a blower body (81), a shunt pipeline (82), a hollowed-out panel (83), and a hollow air duct (84). A shunt pipeline (82) is provided at the air supply end of the blower body (81). A hollow air duct (84) is provided at the inner end of the shunt pipeline (82). A hollowed-out panel (83) is provided at the upper end of the hollow air duct (84). The upper end of the hollow air duct (84) is connected to the resin air-drying tank body (4). The lower end of the hollow air duct (84) is connected to the bottom placement seat (7).
2. The drying device for producing ABS resin according to claim 1, wherein: The vacuum feeding mechanism (2) includes a feeding hose (21), a vacuum suction body (22), and a bottom blanking pipe (23). A bottom blanking pipe (23) is provided in the middle at the lower end of the vacuum suction body (22). A feeding hose (21) is provided on the right side at the lower end of the vacuum suction body (22). The feeding hose (21) is fixedly connected to the feeding pipeline (1). The bottom blanking pipe (23) is fixedly connected to the first heating and drying mechanism (3).
3. The ABS resin production and drying device according to claim 2, wherein: The first heating and drying mechanism (3) includes an air inlet hood (31), an exhaust fan (32), an upper drying tank body (33), a heating control panel (34), a heating element (35), and an upper feeding pipe (36). The upper drying tank body (33) is provided at the lower end of the upper feeding pipe (36). A heating element (35) is provided inside the upper drying tank body (33). A heating control panel (34) is provided on the upper drying tank body (33) at the outer end of the heating element (35). An exhaust fan (32) is provided at the upper left side of the upper drying tank body (33). An air inlet hood (31) is provided at the upper right side of the upper drying tank body (33). The upper feeding pipe (36) is fixedly connected to the vacuum feeding mechanism (2). The lower end of the upper drying tank body (33) is connected to the first solenoid valve (5).
4. The drying device for producing ABS resin according to claim 3, characterized in that: A timer is further provided inside the heating control panel (34). The heating control panel (34) is electrically connected to an external power supply through a connecting wire.
5. The drying device for producing ABS resin according to claim 1, characterized in that: The resin air-drying tank body (4) includes a second solenoid valve (41), an air outlet pipe (42), and an air-drying tank body (43). The second solenoid valve (41) is provided at the upper right side of the right end of the air-drying tank body (43). The air outlet pipe (42) is provided at the outer end of the second solenoid valve (41). The air-drying tank body (43) is fixedly connected to the hollow air duct (84).
6. The drying device for producing ABS resin according to claim 1, wherein: There are four hollow air ducts (84) in total, and the hollow air ducts (84) are fixed on the shunt pipe (82) at equal intervals, and the connection is through.
7. The drying device for producing ABS resin according to claim 1, characterized in that: The material suction pipe (1) and the vacuum material suction mechanism (2) are installed and connected by screws, and a rubber pad is provided at the connection.