Sagger 90-degree automatic turning device
By designing the 90-degree automatic angle device of the samer, the efficient conversion of the samer is achieved by using the rotating unit and the angle unit, the problems of complex structure and high failure rate in the prior art are solved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202420544968.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing silhouette uses two conveyor lines, lift and lower, with complex structure, many conversion actions, unable to increase the speed, and high failure rate.
A 90-degree automatic angle device for the samer including a rotating unit, an angle unit and a push unit is designed. The efficient conversion of the samer is achieved through 180-degree rotation and 90-degree rotation angle, reducing the conversion action, and accurately positioning is used with a photoinductive unit.
It improves production efficiency, reduces failure rate, and has good market application value.
Smart Images
Figure CN223138356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, and particularly relates to a 90-degree automatic corner-turning device for a sagger. Background Art
[0002] A sagger is a kind of kiln furniture. In today's developed technology, with the rise of new energy batteries, the demand for saggers has increased. Saggers are made of various high-temperature-resistant materials and are generally formed by semi-dry mechanical pressing. In order to make the sagger have higher density and mechanical strength, relatively large pressure is generally applied during the forming process. Therefore, high requirements are imposed on the design and use of the mold for sagger forming. Since the raw materials for manufacturing saggers are hard, higher requirements are also imposed on the strength of the mold for manufacturing saggers.
[0003] In current life, saggers are widely used in production. For the sagger to turn, two conveyor lines for lifting and lowering are used for lifting and lowering to exchange the direction. This structure requires a relatively large number of conversion actions, and the speed cannot be increased. In addition, the structure is complex and the failure rate is relatively high.
[0004] The existing technology has defects and needs to be improved. Content of the Utility Model
[0005] In order to solve the defects existing in the current technology, the utility model provides a 90-degree automatic corner-turning device for a sagger.
[0006] The technical solution provided by the utility model, a 90-degree automatic corner-turning device for a sagger, includes a frame, a machine cover and a corner-turning assembly. The corner-turning assembly is arranged on the frame, and the machine cover is arranged above the corner-turning assembly. The corner-turning assembly includes a rotating unit, a corner-turning unit, a sagger and a pushing unit. The rotating unit and the bottom end of the corner-turning unit are both arranged on the frame. The output end of the rotating unit is connected to the rotating end of the corner-turning unit. The sagger is arranged on the corner-turning unit. The pushing unit is fixedly installed on one side surface of the corner-turning unit. A plurality of photoelectric induction units are installed in the machine cover.
[0007] Preferably, the rotating unit includes a rotating base, a rotating cylinder, a rotating slide plate and a rotating rack. The rotating base is arranged on the frame. The fixed end of the rotating cylinder is installed on the rotating base. The output end of the rotating cylinder is installed with the rotating slide plate. The rotating rack is installed on one side surface of the rotating slide plate.
[0008] Preferably, the corner unit includes a corner gear, a corner bearing, a corner rotating rod, a corner frame, a corner motor, a motor bracket, a corner main shaft, a corner sub-shaft, a roller conveyor line, a first guide and a second guide. The corner bearing is arranged inside the frame. The top end of the corner rotating rod is vertically upwardly arranged inside the corner frame. The bottom end of the corner rotating rod vertically passes through the corner gear and is arranged inside the corner bearing. The lower end of the corner frame is located on one side of the corner rotating rod and installs the motor bracket. The fixed end of the corner motor is installed on the motor bracket. The output end of the corner motor installs the corner main shaft. The corner main shaft is connected to the corner sub-shaft through a corner chain. The corner sub-shaft is arranged at one end of the roller conveyor line. The roller conveyor line is arranged inside the corner frame. The first guide and the second guide are oppositely installed on the corner frame.
[0009] Preferably, the first guide includes a guide bracket, a guide row and a plurality of guide wheels. The guide bracket is installed on the corner frame and is located on one side of the conveying wheels installed on the roller conveyor line. The guide row is installed on the guide bracket. A plurality of guide wheels are installed on the guide row.
[0010] Preferably, a plurality of conveying wheels are installed on the roller conveyor line, and the heights of the plurality of conveying wheels are higher than the height of the upper surface of the corner frame.
[0011] Preferably, the pushing unit includes a pushing bracket, a pushing cylinder, a pushing rotating shaft, a pushing fixed rod and a pushing guide wheel. The bottom end of the pushing bracket is arranged inside the corner frame. The fixed end of the pushing cylinder is installed on the pushing bracket. The output of the pushing cylinder installs the pushing rotating shaft. The pushing fixed rod is installed on the pushing rotating shaft. The pushing guide wheel is installed on the pushing fixed rod.
[0012] Preferably, at least two groups of a plurality of photoelectric induction units are provided. The plurality of photoelectric induction units include induction columns and sensors. The induction columns are arranged on the inner wall of the machine cover, and the sensors are installed on the induction columns.
[0013] Preferably, a conveying port is opened on one side surface of the machine cover, and an observation port is arranged on the other side surface of the machine cover.
[0014] Preferably, a plurality of universal positioning wheels are further arranged at the bottom end of the frame.
[0015] Compared with the prior art, the beneficial effects are as follows: The present utility model is provided with a rotating unit that can rotate 180 degrees and a corner unit that can rotate 90 degrees, with fewer conversion actions, no need to change the steering, high working efficiency, low failure rate, and high production speed, having good market application value. Description of the Drawings
[0016] Figure 1This is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 This is a schematic diagram of the rotating unit structure of the present utility model;
[0018] Figure 3 This is a schematic diagram of the corner unit structure of the present utility model;
[0019] Figure 4 This is a schematic diagram of the pushing unit structure of the present utility model.
[0020] Markings: frame 1, hood 2, rotating unit 3, corner unit 4, sagger 5, pushing unit 6, multiple photoelectric induction units 7, rotating base 31, rotating cylinder 32, rotating slide plate 33, rotating rack 34, corner gear 41, corner rotating rod 42, corner frame 43, corner motor 44, motor bracket 45, corner main shaft 46, corner auxiliary shaft 47, roller conveyor line 48, first guide 49, second guide 410, pushing bracket 61, pushing cylinder 62, pushing rotating shaft 63, pushing fixed rod 64, and pushing guide wheel 65. Specific embodiments
[0021] It should be noted that the above technical features continue to be combined with each other to form various embodiments not listed above, which are all regarded as within the scope described in the specification of the present utility model; and for those of ordinary skill in the art, improvements or transformations can be made according to the above description, and all such improvements and transformations should fall within the protection scope of the appended claims of the present utility model.
[0022] For the convenience of understanding the present utility model, the present utility model will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. The preferred embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present utility model more thorough and comprehensive.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are only for the purpose of illustration.
[0024] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by those of ordinary skill in the technical field to which this utility model belongs. The terms used in this specification in the description of the utility model are only for the purpose of describing specific embodiments and are not intended to limit the utility model.
[0025] The following provides a detailed description of the present utility model with reference to the accompanying drawings.
[0026] As Figures 1-4 shown in an embodiment: A 90-degree automatic corner-turning device for a sagger, comprising a frame 1, a machine cover 2 and a corner-turning assembly. The corner-turning assembly is arranged on the frame 1, and the machine cover 2 is arranged above the corner-turning assembly. The corner-turning assembly includes a rotating unit 3, a corner-turning unit 4, a sagger 5 and a pushing unit 6. The rotating unit 3 and the bottom end of the corner-turning unit 4 are both arranged on the frame 1. The output end of the rotating unit 3 is connected to the rotating end of the corner-turning unit 4. The sagger 5 is arranged on the corner-turning unit 4. The pushing unit 6 is fixedly installed on one side of the corner-turning unit 4. A plurality of photoelectric induction units 7 are installed in the machine cover 2.
[0027] It should be noted that when the sagger 5 is about to enter the corner-turning unit 4, the motor starts and the roller conveyor line is turned on. After the sagger 5 enters the corner-turning unit 4 and is sensed by the photoelectric induction unit, the sagger 5 enters the designated position, and the conveyor line motor stops. Subsequently, the rotating unit 3 starts to be activated by the cylinder, driving the entire mechanism of the corner-turning unit 4 and the sagger 5 to rotate 180 degrees. Finally, after the rotation is completed, the conveyor line motor starts, and the pushing unit 6 pushes the sagger 5 to convey the sagger 5 out.
[0028] As Figure 2 shown: The rotating unit 3 includes a rotating base 31, a rotating cylinder 32, a rotating slide plate 33 and a rotating rack 34. The rotating base 31 is arranged on the frame 1. The fixed end of the rotating cylinder 32 is installed on the rotating base 31. The output end of the rotating cylinder 32 is installed with the rotating slide plate 33. The rotating rack 34 is installed on one side of the rotating slide plate 33.
[0029] It should be noted that the rotating cylinder 32 drives the rotating slide plate 33 to slide, the rotating slide plate 33 drives the rotating rack 34 to slide, and the rotating rack 34 drives the rotating unit to rotate 180 degrees through the corner gear 41;
[0030] Among them, the rotating slide plate 33 is an L-shaped slide plate.
[0031] As Figure 3As shown in the figure: The corner unit 4 includes a corner gear 41, a corner bearing, a corner rotating rod 42, a corner frame 43, a corner motor 44, a motor bracket 45, a corner main shaft 46, a corner auxiliary shaft 47, a roller conveyor line 48, a first guide 49 and a second guide 410. The corner bearing is arranged in the frame 1. The top end of the corner rotating rod 42 is vertically upward and arranged in the corner frame 43. The bottom end of the corner rotating rod 42 vertically passes through the corner gear 41 and is arranged in the corner bearing. The lower end of the corner frame 43 installs the motor bracket 45 on one side of the corner rotating rod 42. The fixed end of the corner motor 44 is installed on the motor bracket 45. The output end of the corner motor 44 installs the corner main shaft 46. The corner main shaft 46 is connected to the corner auxiliary shaft 47 through a corner chain. The corner auxiliary shaft 47 is arranged at one end of the roller conveyor line 48. The roller conveyor line 48 is arranged in the corner frame 43. The first guide 49 and the second guide 410 are oppositely installed on the corner frame 43.
[0032] It should be noted that the corner gear 41 is driven by a corner rack to rotate. When the corner gear 41 rotates, it drives the corner rotating rod 42 to rotate 180 degrees in the rotating bearing, and when the corner rotating rod 42 rotates, it drives the corner frame 43 to rotate 180 degrees; the corner motor 44 drives the corner auxiliary shaft 47 to rotate through the corner main shaft 46 by means of a chain, so as to realize that the corner auxiliary shaft 47 drives the roller conveyor line 48 to perform a 90-degree automatic cornering operation. When the roller conveyor line 48 rotates, it drives the sagger 5 placed thereon to rotate 90 degrees.
[0033] Among them, both the first guide 49 and the second guide 410 are used to guide the placement position of the sagger 5 to prevent it from tilting when being placed.
[0034] Preferably, the first guide 49 includes a guide bracket, a guide row and a plurality of guide wheels. The guide bracket is installed on the corner frame 43 and is located on one side of the conveyor wheels installed on the roller conveyor line 48. The guide row is installed on the guide bracket, and a plurality of guide wheels are installed on the guide row.
[0035] It should be noted that the first guide 49 and the second guide 410 are oppositely arranged, so that the plurality of guide wheels on the two guides are oppositely arranged to guide the placement direction of the sagger 5.
[0036] Preferably, a plurality of conveyor wheels are installed on the roller conveyor line 48, and the heights of the plurality of conveyor wheels are higher than the upper surface height of the corner frame 43.
[0037] It should be noted that the plurality of conveyor wheels pass through the upper surface of the corner frame 43 and are used for the sagger 5 to perform a 90-degree parallel movement forward, backward, left or right on the conveyor wheels.
[0038] Among them, a plurality of mounting holes are provided on the corner bracket 43, and the plurality of mounting holes are used to place a plurality of conveying wheels.
[0039] As Figure 4 shown: The pushing unit 6 includes a pushing bracket 61, a pushing cylinder 62, a pushing rotating shaft 63, a pushing fixing rod 64 and a pushing guide wheel 65. The bottom end of the pushing bracket 61 is arranged inside the corner bracket 43. The fixed end of the pushing cylinder 62 is installed on the pushing bracket 61. The pushing rotating shaft 63 is installed on the output of the pushing cylinder 62. The pushing fixing rod 64 is installed on the pushing rotating shaft 63. The pushing guide wheel 65 is installed on the pushing fixing rod 64.
[0040] It should be noted that the pushing cylinder 62 drives the pushing rotating shaft 63 to swing, the pushing rotating shaft 63 drives the pushing fixing rod 64 to swing and rotate, and the pushing fixing rod 64 drives the pushing guide wheel 65 arranged thereon to assist in pushing the sagger 5, so that it slides out through a plurality of conveying wheels.
[0041] Preferably, at least two groups of a plurality of photoelectric induction units 7 are provided. The plurality of photoelectric induction units include induction columns and sensors. The induction columns are arranged on the inner wall of the machine cover 2, and the sensors are installed on the induction columns.
[0042] It should be noted that the photoelectric induction unit is used to sense that the sagger 5 enters the designated position of the corner unit 4.
[0043] Preferably, a conveying port is opened on one side of the machine cover 2, and an observation port is provided on the other side of one side of the machine cover 2.
[0044] It should be noted that the conveying port is used for the entry and exit of the sagger 5, and the observation port is used to observe the working condition of the equipment.
[0045] Preferably, a plurality of universal positioning wheels are further provided at the bottom end of the frame 1.
[0046] It should be noted that the above technical features continue to be combined with each other to form various embodiments not listed above, which are all regarded as the scope recorded in the description of the present invention; and for those of ordinary skill in the art, they can be improved or transformed according to the above description, and all these improvements and transformations should fall within the protection scope of the appended claims of the present invention.
Claims
1. An automatic 90-degree corner-turning device for a sagger, characterized in that, It includes a frame, a hood and a corner assembly. The corner assembly is arranged on the frame, and the hood is arranged above the corner assembly. The corner assembly includes a rotating unit, a corner unit, a sagger and a pushing unit. The rotating unit and the bottom end of the corner unit are both arranged on the frame. The output end of the rotating unit is connected to the rotating end of the corner unit. The sagger is arranged on the corner unit. The pushing unit is fixedly installed on one side of the corner unit. A plurality of photoelectric induction units are installed in the hood.
2. The 90-degree automatic corner-turning device for a sagger according to claim 1, characterized in that, The rotating unit includes a rotating base, a rotating cylinder, a rotating slide plate and a rotating rack. The rotating base is arranged on the frame. The fixed end of the rotating cylinder is installed on the rotating base. The output end of the rotating cylinder is installed with the rotating slide plate. The rotating rack is installed on one side of the rotating slide plate.
3. The 90-degree automatic corner-turning device for a sagger according to claim 1, characterized in that, The corner unit includes a corner gear, a corner bearing, a corner rotating rod, a corner frame, a corner motor, a motor bracket, a corner main shaft, a corner auxiliary shaft, a roller conveyor line, a first guide and a second guide. The corner bearing is arranged inside the frame. The top end of the corner rotating rod is vertically upwardly arranged inside the corner frame. The bottom end of the corner rotating rod vertically passes through the corner gear and is arranged inside the corner bearing. The lower end of the corner frame is located on one side of the corner rotating rod and installs the motor bracket. The fixed end of the corner motor is installed on the motor bracket. The output end of the corner motor is installed with the corner main shaft. The corner main shaft is connected to the corner auxiliary shaft through a corner chain. The corner auxiliary shaft is arranged at one end of the roller conveyor line. The roller conveyor line is arranged inside the corner frame. The first guide and the second guide are oppositely installed on the corner frame.
4. The 90-degree automatic corner-turning device for a sagger according to claim 3, wherein, The first guide includes a guide bracket, a guide row and a plurality of guide wheels. The guide bracket is installed on the corner frame and is located on one side of the conveying wheel installed on the roller conveyor line. The guide row is installed on the guide bracket. A plurality of guide wheels are installed on the guide row.
5. The 90-degree automatic corner-turning device for saggers according to claim 4, characterized in that A plurality of conveying wheels are installed on the roller conveyor line, and the height of the plurality of conveying wheels is higher than the height of the upper surface of the corner frame.
6. The 90-degree automatic corner-turning device for a sagger according to claim 1, wherein, The pushing unit includes a pushing bracket, a pushing cylinder, a pushing rotating shaft, a pushing fixed rod and a pushing guide wheel. The bottom end of the pushing bracket is arranged inside the corner frame. The fixed end of the pushing cylinder is installed on the pushing bracket. The output of the pushing cylinder is installed with the pushing rotating shaft. The pushing fixed rod is installed on the pushing rotating shaft. The pushing guide wheel is installed on the pushing fixed rod.
7. An automatic 90-degree corner-turning device for a sagger according to claim 1, characterized in that, A conveying port is opened on one side of the hood, and an observation port is arranged on the other side of one side of the hood.
8. The 90-degree automatic corner-turning device for saggers according to claim 1, characterized in that, A plurality of universal positioning wheels are further arranged at the bottom end of the frame.