High-applicability spiral blade thickness wear detection clamping device
By designing a highly applicable clamping device for supporting components, clamping adjustment components and rotating components, the problem that existing devices can only detect spiral blades in a single size is solved, and stable clamping and automated detection of multiple sizes is achieved, improving the applicability and accuracy of the detection.
Patent Information
- Application Number
- CN202422433657.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Most of the existing spiral blade thickness wear detection devices are fixed structures, which can only be detected by a single size spiral blade, affecting the applicability and detection efficiency.
A highly applicable clamping device including a support assembly, a clamping adjustment assembly and a rotating assembly is designed. The screw rod and ball nut drive the slider to move through the servo motor to achieve stable clamping of spiral blades of different sizes, and the blade circumference is driven by the drive motor, and automated inspection is carried out in combination with machine vision detection.
It realizes stable clamping and automated detection of spiral blades of various sizes, improves the applicability and accuracy of detection, and avoids shaking during the detection process.
Smart Images

Figure CN223138599U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spiral blade thickness wear detection, and particularly relates to a high-applicability spiral blade thickness wear detection clamping device. Background Technique
[0002] The wear of the spiral blade is mainly distributed at the blade edge. The farther away from the inner edge of the spiral blade, the more serious the wear degree; when the spiral conveyor conveys materials, the blade extrudes the materials, and the force on the blade is equivalent to the variable load of the equal-section conveyor acting on the cantilever beam. The farther away from the transmission shaft, the greater the force, the greater the deformation, and the more the number of cavities and cracks are generated, thus making the wear amount of the blade larger.
[0003] At present, most of the existing spiral blade thickness wear detection devices are of fixed structures, resulting in that the spiral blade thickness wear detection device can only detect spiral blades of a single size, which not only seriously affects the applicability of the spiral blade thickness wear detection device, but also reduces the detection efficiency of the spiral blade; for this reason, it is necessary to design a high-applicability spiral blade thickness wear detection clamping device. Summary of the Invention
[0004] In view of the above situation, in order to solve the problem that the existing spiral blade thickness wear detection device can only detect spiral blades of a single size due to mostly fixed structures, which not only seriously affects the applicability of the spiral blade thickness wear detection device, but also reduces the detection efficiency of the spiral blade, the utility model provides a high-applicability spiral blade thickness wear detection clamping device, which effectively realizes the function of being applicable to detecting the thickness wear of spiral blades of various different sizes, and the spiral blade can be stably clamped during the thickness wear detection process, and also realizes the function of automatically detecting the thickness wear of the spiral blade, and the spiral blade will not shake accidentally during the detection process, improves the applicability of the device, and ensures the detection accuracy of the spiral blade.
[0005] To achieve the above object, the utility model provides the following technical solution: A high-applicability spiral blade thickness wear detection clamping device, including a support assembly, wherein a clamping adjustment assembly and a rotation assembly are arranged on the inner side wall of the support assembly, the clamping adjustment assembly is used for linearly driving a driven assembly to approach the rotation assembly and clamping the spiral blade to be detected at the middle position between the rotation assembly and the driven assembly, and the rotation assembly is used for driving the spiral blade to rotate circumferentially in cooperation with the driven assembly.
[0006] The above-mentioned high-applicability spiral blade thickness wear detection clamping device, wherein the support assembly includes a support frame, and a support groove is formed on the upper surface of the support frame.
[0007] The aforementioned highly applicable clamping device for detecting the thickness wear of a spiral blade, wherein the clamping adjustment assembly includes a servo motor, the servo motor is detachably connected to the inner wall of the support groove, one end of a lead screw is connected to the output shaft of the servo motor, and the other end of the lead screw is rotatably connected to the inner wall of the support groove. A ball nut is arranged on the outer wall of the lead screw, a slider is detachably connected to the outer wall of the ball nut, a limiting hole is formed in the outer wall of the slider, a limiting rod is arranged on the inner wall of the support groove, and the outer wall of the limiting rod is slidably connected to the inner wall of the limiting hole.
[0008] The aforementioned highly applicable clamping device for detecting the thickness wear of a spiral blade, wherein the rotating assembly includes a driving motor, the driving motor is detachably connected to the inner wall of the support groove, one end of a driving shaft is connected to the output shaft of the driving motor, and a first clamping plate is arranged at the other end of the driving shaft. A first clamping rod is arranged on the outer wall of the first clamping plate away from the driving shaft, and a first clamping groove is formed in the outer wall of the first clamping rod.
[0009] The aforementioned highly applicable clamping device for detecting the thickness wear of a spiral blade, wherein the driven assembly includes a driven shaft, one end of the driven shaft is rotatably connected to the outer wall of the slider, a second clamping plate is connected to the other end of the driven shaft, a second clamping rod is arranged at the end of the second clamping plate away from the driven shaft, and a second clamping groove is formed in the outer wall of the second clamping rod.
[0010] For the aforementioned highly applicable clamping device for detecting the thickness wear of a spiral blade, the number of the limiting rods is two, and the lead screw is located at the middle position between the two limiting rods.
[0011] For the aforementioned highly applicable clamping device for detecting the thickness wear of a spiral blade, the driven shaft is located on the outer wall of the slider close to the first clamping plate.
[0012] For the aforementioned highly applicable clamping device for detecting the thickness wear of a spiral blade, both the first clamping groove and the second clamping groove are in wedge-shaped connection with the inner wall of the spiral blade.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] (1) First, the servo motor runs to drive the lead screw to rotate. Under the cooperative action of the limiting hole sliding along the limiting rod, the ball nut can be driven to move, and then the slider can be driven to linearly move to the required position. In this way, the second clamping plate can approach the first clamping plate, and then the spiral blade can be clamped between the first clamping plate and the second clamping plate under the support of the first clamping rod and the second clamping rod. The function that the device is applicable to detect the thickness wear of spiral blades with various different sizes is effectively realized, and the spiral blade can be stably clamped during the thickness wear detection process, improving the applicability of the device.
[0015] (2) By driving the operation of the drive motor, the drive shaft rotates, which can drive the first clamping plate to rotate. Further, with the cooperation of the driven shaft rotating along the outer wall of the slider, the spiral blade can be driven to rotate in a circle. At the same time, by operating the externally connected machine vision detection camera, the image acquisition operation of the spiral blade can be completed, effectively realizing the function of automatically detecting the thickness wear of the spiral blade by this device, and the spiral blade will not shake accidentally during the detection process, ensuring the detection accuracy of the spiral blade. Brief Description of the Drawings
[0016] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation to the present invention. In the drawings:
[0017] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 is a schematic diagram of the clamping and adjusting assembly structure of the present invention;
[0019] Figure 3 is a schematic diagram of the rotating assembly and the driven assembly of the present invention;
[0020] In the figure: 1. Support assembly; 101. Support frame; 102. Support groove; 2. Clamping and adjusting assembly; 201. Servo motor; 202. Lead screw; 203. Ball nut; 204. Limit rod; 205. Slide block; 206. Limit hole; 3. Rotating assembly; 301. Drive motor; 302. Drive shaft; 303. First clamping plate; 304. First clamping rod; 305. First clamping groove; 4. Driven assembly; 401. Driven shaft; 402. Second clamping plate; 403. Second clamping rod; 404. Second clamping groove. Detailed Embodiment
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment
[0022] By Figures 1 to 3Provided, the utility model includes a support assembly 1. A clamping adjustment assembly 2 and a rotation assembly 3 are arranged on the inner side wall of the support assembly 1. The clamping adjustment assembly 2 is used to linearly drive a driven assembly 4 to approach the rotation assembly 3 and clamp a spiral blade to be detected at the middle position between the rotation assembly 3 and the driven assembly 4. The rotation assembly 3 is used to drive the spiral blade to rotate circumferentially in cooperation with the driven assembly 4. The utility model realizes the function of being applicable to thickness wear detection of spiral blades of various different sizes, and the spiral blade can be stably clamped during the thickness wear detection process. It also realizes the function of automatically detecting the thickness wear of the spiral blade, and the spiral blade will not shake accidentally during the detection process, improving the applicability of the device and ensuring the detection accuracy of the spiral blade.
[0023] Specifically, the support assembly 1 includes a support frame 101. A support groove 102 is formed on the upper surface of the support frame 101. The clamping adjustment assembly 2, the rotation assembly 3 and the driven assembly 4 can be supported by the support frame 101.
[0024] Specifically, the clamping adjustment assembly 2 includes a servo motor 201. The servo motor 201 is detachably connected to the inner side wall of the support groove 102. One end of a lead screw 202 is connected to the output shaft of the servo motor 201, and the other end of the lead screw 202 is rotatably connected to the inner side wall of the support groove 102. A ball nut 203 is arranged on the outer side wall of the lead screw 202. A slider 205 is detachably connected to the outer side wall of the ball nut 203. A limiting hole 206 is formed on the outer side wall of the slider 205. A limiting rod 204 is arranged on the inner side wall of the support groove 102. The outer side wall of the limiting rod 204 is slidably connected to the inner side wall of the limiting hole 206. By running the servo motor 201 to drive the lead screw 202 to rotate, the ball nut 203 can be driven to move under the cooperation of the limiting hole 206 sliding along the limiting rod 204, and then the slider 205 can be driven to linearly move to the required position. In this way, the second clamping plate 402 can approach the first clamping plate 303, and then the spiral blade can be clamped at the middle position between the first clamping plate 303 and the second clamping plate 402 under the support of the first clamping rod 304 and the second clamping rod 403.
[0025] Specifically, the rotation assembly 3 includes a driving motor 301. The driving motor 301 is detachably connected to the inner side wall of the support groove 102. One end of a driving shaft 302 is connected to the output shaft of the driving motor 301, and a first clamping plate 303 is arranged at the other end of the driving shaft 302. A first clamping rod 304 is arranged on the outer side wall of the first clamping plate 303 away from the driving shaft 302. A first clamping groove 305 is formed on the outer side wall of the first clamping rod 304. By running the driving motor 301 to drive the driving shaft 302 to rotate, the first clamping plate 303 can be driven to rotate.
[0026] Specifically, the driven component 4 includes a driven shaft 401. One end of the driven shaft 401 is rotatably connected to the outer side wall of the slider 205. The other end of the driven shaft 401 is connected to a second clamping plate 402. A second clamping rod 403 is provided at one end of the second clamping plate 402 away from the driven shaft 401. A second clamping groove 404 is formed on the outer side wall of the second clamping rod 403. By rotating the driven shaft 401 along the outer side wall of the slider 205, the spiral blade can be driven to rotate in a circle.
[0027] Specifically, the number of the limiting rods 204 is two, and the lead screw 202 is located at the middle position between the two limiting rods 204. The limiting rods 204 enable the ball nut 203 to have the function of linear movement.
[0028] Specifically, the driven shaft 401 is located on the outer side wall of the slider 205 close to the first clamping plate 303. By the driven shaft 401 being located on the outer side wall of the slider 205 close to the first clamping plate 303, the driving shaft 302 can achieve its designed function.
[0029] Specifically, both the first clamping groove 305 and the second clamping groove 404 are in wedge-shaped connection with the inner side wall of the spiral blade. By both the first clamping groove 305 and the second clamping groove 404 being in wedge-shaped connection with the inner side wall of the spiral blade, the first clamping rod 304 and the second clamping rod 403 can stably clamp the spiral blade.
[0030] During use, first, the servo motor 201 operates to drive the lead screw 202 to rotate. Thus, under the combined action of the limit hole 206 sliding along the limiting rod 204, the ball nut 203 can be driven to move, and then the slider 205 can be driven to linearly move to the required position. In this way, the second clamping plate 402 can be close to the first clamping plate 303. Further, under the support of the first clamping rod 304 and the second clamping rod 403, the spiral blade can be clamped between the first clamping plate 303 and the second clamping plate 402 at the middle position, effectively realizing the function that the device is applicable to thickness wear detection of spiral blades of various different sizes. And the spiral blade can be stably clamped during the thickness wear detection process, improving the applicability of the device. Subsequently, the driving motor 301 operates to drive the driving shaft 302 to rotate, thereby driving the first clamping plate 303 to rotate. Further, under the combined action of the driven shaft 401 rotating along the outer side wall of the slider 205, the spiral blade can be driven to rotate in a circle. At the same time, by operating the external machine vision detection camera, the image acquisition operation of the spiral blade can be completed, effectively realizing the function that the device has automatic thickness wear detection of the spiral blade. And the spiral blade will not accidentally shake during the detection process, ensuring the detection accuracy of the spiral blade.
[0031] The servo motor 201 and the drive motor 301 are both off-the-shelf products produced using existing technologies and can be purchased on the market; the components are all common standard parts or parts known to those skilled in the art, and their structures and principles can all be learned by those skilled in the art through technical manuals or through conventional experimental methods.
[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-applicability clamping device for detecting the thickness wear of a spiral blade, comprising a support assembly (1), characterized in that: On the inner sidewall of the support assembly (1), a clamping and adjusting assembly (2) and a rotating assembly (3) are provided. The clamping and adjusting assembly (2) is used to linearly drive the driven assembly (4) to approach the rotating assembly (3) and clamp the spiral blade to be detected at the middle position between the rotating assembly (3) and the driven assembly (4). The rotating assembly (3) is used to drive the spiral blade to rotate circumferentially in cooperation with the driven assembly (4).
2. The high-applicability spiral blade thickness wear detection clamping device according to claim 1, characterized in that: The support assembly (1) includes a support frame (101), and a support groove (102) is formed on the upper surface of the support frame (101).
3. The high-applicability spiral blade thickness wear detection clamping device according to claim 2, characterized in that: The clamping and adjusting assembly (2) includes a servo motor (201). The servo motor (201) is detachably connected to the inner sidewall of the support groove (102). One end of a lead screw (202) is connected to the output shaft of the servo motor (201), and the other end of the lead screw (202) is rotatably connected to the inner sidewall of the support groove (102). A ball nut (203) is arranged on the outer sidewall of the lead screw (202). A slider (205) is detachably connected to the outer sidewall of the ball nut (203). A limiting hole (206) is formed on the outer sidewall of the slider (205). A limiting rod (204) is arranged on the inner sidewall of the support groove (102), and the outer sidewall of the limiting rod (204) is slidably connected to the inner sidewall of the limiting hole (206).
4. A highly applicable clamping device for detecting the thickness wear of a spiral blade according to claim 3, characterized in that: The rotating assembly (3) includes a driving motor (301). The driving motor (301) is detachably connected to the inner sidewall of the support groove (102). One end of a driving shaft (302) is connected to the output shaft of the driving motor (301), and a first clamping plate (303) is arranged at the other end of the driving shaft (302). A first clamping rod (304) is arranged on the outer wall of the first clamping plate (303) away from the driving shaft (302), and a first clamping groove (305) is formed on the outer sidewall of the first clamping rod (304).
5. The high-applicability spiral blade thickness wear detection clamping device according to claim 4, characterized in that: The driven assembly (4) includes a driven shaft (401). One end of the driven shaft (401) is rotatably connected to the outer sidewall of the slider (205), and a second clamping plate (402) is connected to the other end of the driven shaft (401). A second clamping rod (403) is arranged at the end of the second clamping plate (402) away from the driven shaft (401), and a second clamping groove (404) is formed on the outer sidewall of the second clamping rod (403).
6. The high-applicability spiral blade thickness wear detection clamping device according to claim 3, wherein: The number of the limiting rods (204) is two, and the lead screw (202) is located at the middle position between the two limiting rods (204).
7. A highly applicable clamping device for detecting the thickness wear of a spiral blade according to claim 5, characterized in that: The driven shaft (401) is located on the outer wall of the slider (205) closer to the first clamping plate (303).
8. A highly applicable clamping device for detecting the thickness wear of a spiral blade according to claim 5, characterized in that: Both the first clamping groove (305) and the second clamping groove (404) are wedge-connected to the inner sidewall of the spiral blade.