Online weighing device for continuous casting billet

By introducing a calibration mechanism of the calibration part and standard weights in the online weighing device of the continuous casting billet, the weighing deviation problem is solved, the accuracy of the continuous casting billet weight measurement is ensured, and the material yield of the rolled rod is improved.

CN223138776UActive Publication Date: 2025-07-22LIANFENG STEEL (ZHANGJIAGANG) CO LTD
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Patent Information

Application Number
CN202422422615.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-22
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing online weighing devices for continuous casting billets are prone to weighing deviations, and are difficult to detect and calibrate in time, which affects the accuracy of continuous casting billet weight measurement and the yield of subsequent rolled rods.

Method used

An online weighing device for continuous casting billets is designed, including a fixed part, a weighing part and a weighing part. The standard weight is lifted through the weighing part to measure its weight, and the actual and displayed weight is compared to calibrated to ensure the accuracy of the weight measurement of continuous casting billets.

Benefits of technology

Accurate calibration of continuous casting billet weight measurement is achieved, and the material yield index of rolled rods is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an on-line weighing device for a continuous casting billet. The on-line weighing device comprises a fixing part, a weighing part and a calibration part, the fixing part is arranged on one side of the steel hooking machine, and the top of the fixing part is provided with a placing platform capable of bearing a continuous casting billet, so that the steel hooking machine can hook the continuous casting billet onto the placing platform; the number of the weighing parts is two, and the two weighing parts are symmetrically arranged on the two sides of the bottom of the fixing part so that the weighing parts can weigh the continuous casting billets on the placing platform. And the calibration part is arranged at the bottom of the fixing part, and a plurality of standard weights are arranged on the calibration part, so that the weighing part can measure the weights of the plurality of standard weights. A plurality of standard weights can be lifted through the scale calibration part, so that the weighing part can measure the weights of the standard weights, the weighing deviation value of the weighing part can be obtained by comparing the displayed weights, measured by the weighing part, of the standard weights with the actual weights of the standard weights, and then workers can calibrate the weights conveniently. And the accuracy of the weight measurement result of the continuous casting billet is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of continuous casting billet production equipment, in particular to an on-line weighing device for continuous casting billets. Background Art

[0002] For a long time, restricted by existing equipment and technological conditions, many steel enterprises have taken fixed-length cutting as a production control element for continuous casting billets. However, during the continuous casting process, due to reasons such as the wear of the mold, changes in the molten steel alloy composition, pouring temperature, and drawing speed, there will be a large difference in the weights of continuous casting billets of the same length poured in different time periods in the same strand, thus affecting the yield index of the subsequent rolled bars.

[0003] After the existing continuous casting billets are produced, a weighing device is used to measure the weights of the continuous casting billets in different time periods, so as to make timely adjustments to the produced continuous casting billets. However, the above method requires lifting the continuous casting billets to the weighing device by a traveling crane for weighing. However, the utilization rate of the traveling crane in other aspects is also relatively high, so it is impossible to lift the continuous casting billets in a timely manner. As a result, some enterprises choose to use an on-line weighing device for continuous casting billets to avoid the intervention of the traveling crane. However, if there is a weighing deviation in the on-line weighing device, it will lead to inaccurate measurement of the weight of the continuous casting billets. Moreover, the existing on-line weighing devices basically belong to one link in the entire production line. Even if there is a weighing deviation in the on-line weighing device, it is impossible to detect it in time and calibrate the on-line weighing device.

[0004] Therefore, the existing on-line weighing devices for continuous casting billets are extremely prone to weighing deviations and are difficult to detect and calibrate in a timely manner. Summary of the Utility Model

[0005] In order to solve the problem that the existing on-line weighing devices for continuous casting billets are extremely prone to weighing deviations and are difficult to detect and calibrate in a timely manner, the utility model provides an on-line weighing device for continuous casting billets.

[0006] An on-line weighing device for continuous casting billets provided to achieve the purpose of the utility model includes: a fixing part, which is arranged on one side of a steel hooking machine, and a placing platform capable of carrying a continuous casting billet is opened at the top of the fixing part, so that the steel hooking machine can hook the continuous casting billet onto the placing platform; a weighing part, there are two weighing parts, and the two weighing parts are symmetrically arranged on both sides of the bottom of the fixing part, so that the weighing part can weigh the continuous casting billet on the placing platform; a weighing calibration part, which is arranged on the bottom of the fixing part, and a plurality of standard weights are arranged on the weighing calibration part, so that the weighing part can measure the weights of the plurality of standard weights.

[0007] In some of the specific embodiments, the continuous casting billet on-line weighing device further comprises: a controller, the signal output ends of the weighing calibration unit and the weighing unit are respectively connected to the signal input end of the controller, so that the controller can compare the actual weights of a plurality of standard weights with the measured weights of the plurality of standard weights by the weighing unit; the signal output end of the controller is connected to the signal input end of the weighing unit to calibrate the weighing unit.

[0008] In some of the specific embodiments, the fixing part comprises: a cross beam which is horizontally placed; a plurality of supports which are vertically arranged on the top of the cross beam, and the plurality of supports are evenly arranged between them, so that the tops of the plurality of supports jointly form a placement platform.

[0009] In some of the specific embodiments, the weighing unit comprises: a bottom plate; a weighing assembly which is arranged above the top surface of the bottom plate; a weighing platform frame which is arranged on the top of the weighing assembly, and one end of the cross beam can be placed on the top of the weighing platform frame, so that the weighing assembly can measure the weight.

[0010] In some of the specific embodiments, the weighing unit further comprises: a sensor base which is arranged between the bottom plate and the weighing assembly, and the weighing assembly can be connected to the controller through the sensor base.

[0011] In some of the specific embodiments, the weighing calibration unit comprises: a plurality of pneumatic devices which are evenly arranged on the cross beam, and the pneumatic devices are connected with air pipes to provide power for the pneumatic devices through the air pipes; a plurality of chains, and the plurality of chains are arranged in one-to-one correspondence with the plurality of pneumatic devices, and the output end of the pneumatic device is connected to one end of the chain, so that the pneumatic device can drive the chain to lift and lower;

[0012] The other end of the chain is connected to the standard weight, and the chain can drive the standard weight to lift and lower together.

[0013] In some of the specific embodiments, the signal output ends of the plurality of pneumatic devices are all connected to the signal input end of the controller.

[0014] Advantages of the present utility model:

[0015] For the continuous casting billet on-line weighing device of the present utility model, the weighing calibration unit can lift a plurality of standard weights, so that the weighing unit can measure the weights of the plurality of standard weights. By comparing the displayed weights of the plurality of standard weights measured by the weighing unit with the actual weights of the plurality of standard weights, the weighing deviation value of the weighing unit can be obtained, and then it is convenient for the staff to calibrate the weighing and ensure the accuracy of the measurement result of the weight of the continuous casting billet. Description of the drawings

[0016] Figure 1It is a schematic structural diagram of some specific embodiments of an on-line continuous casting billet weighing device of the present utility model.

[0017] In the attached drawings, 100 is a fixing part; 110 is a cross beam; 120 is a bracket; 200 is a weighing part; 210 is a bottom plate; 220 is a weighing component; 230 is a weighing platform frame; 300 is a calibration part; 310 is a pneumatic device; 320 is a chain; 400 is a standard weight; 500 is a continuous casting billet. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0019] Examples of the embodiments are shown in the attached drawings, where the same or similar symbols represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the attached drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation of the present utility model.

[0020] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "top", "bottom", "inside", "outside", "axis", "circumference", etc. is based on the orientation or positional relationship shown in the attached drawings, and is only for the convenience of describing the present utility model or simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0021] In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.

[0022] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", "connection", "hinge" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0023] Refer to Figure 1, an online weighing device for continuous casting billets, comprising: a fixing part 100, a weighing part 200 and a weighing part 300. The fixing part 100 is arranged on one side of a steel hooking machine, and a placing platform capable of carrying a continuous casting billet 500 is provided on the top of the fixing part 100, so that the continuous casting billet 500 can be hooked onto the placing platform by the steel hooking machine. There are two weighing parts 200, which are symmetrically arranged on both sides of the bottom of the fixing part 100, so that the continuous casting billet 500 hooked onto the placing platform can be weighed by the weighing part 200. The calibration part 300 is arranged at the middle of the bottom of the fixed part 100, and a plurality of standard weights 400 are arranged on the calibration part 300. A plurality of guarantee weights are placed on the ground and connected to the calibration part 300. The calibration part 300 can respectively lift the plurality of guarantee weights from the ground, so that the plurality of standard weights 400 are all suspended, so that the weighing part 200 can measure the weight of the plurality of standard weights 400. When the continuous casting billet 500 is not placed on the placement platform of the fixed part 100, the calibration part 300 lifts the plurality of standard weights 400, so that the weight of the plurality of standard weights 400 can be measured by the weighing part 200, so that the weighing deviation value of the weighing part 200 can be obtained by comparing the actual weight of the plurality of standard weights 400 with the displayed weight of the plurality of standard weights 400 measured by the weighing part 200, and the weighing of the weighing part 200 can be calibrated. In this way, after the calibration part 300 places the multiple standard weights 400 back on the ground, and then hooks the continuous casting billet 500 onto the placement platform of the fixing part 100, the accuracy of the actual weight measurement of the continuous casting billet 500 by the weighing part 200 can be guaranteed, thereby improving the subsequent yield index of the rolled bars.

[0024] In some specific embodiments of the present invention, the online weighing device for continuous casting billet 500 further includes: a controller. The signal output end of the calibration unit 300 and the signal output end of the weighing unit 200 are respectively connected to the signal input end of the controller, the calibration unit 300 can send the actual weight of the lifted multiple standard weights 400 to the controller, and the weighing unit 200 can send the measured displayed weight of the multiple standard weights 400 to the controller, so that the controller can compare the actual weight of the multiple standard weights 400 with the displayed weight measured by the weighing unit 200, and then obtain the weighing deviation value of the weighing unit 200. At the same time, the signal output end of the controller is also connected to the signal input end of the weighing unit 200, and the controller can send the weighing deviation value of the weighing unit 200 to the weighing unit 200, so that the weighing unit 200 can calibrate the weight by itself.

[0025] In some specific embodiments of the present utility model, the fixing part 100 includes: a cross beam 110 and a bracket 120. The cross beam 110 is horizontally placed, and both ends of the cross beam 110 are mounted on two weighing parts 200, and the cross beam 110 is supported by the two weighing parts 200. There are multiple brackets 120, and the multiple brackets 120 are vertically arranged on the top of the cross beam 110, and the multiple brackets 120 are evenly arranged along the length direction of the cross beam 110, so that the tops of the multiple brackets 120 jointly form a placement platform. Among them, rotating rollers are also arranged on the tops of the multiple brackets 120, so as to facilitate the billet hooking machine to hook the continuous casting billet 500 onto the multiple brackets 120.

[0026] In some specific embodiments of the present utility model, the weighing part 200 includes: a bottom plate 210, a weighing assembly 220 and a weighing platform frame 230. The weighing assembly 220 is arranged above the top surface of the bottom plate 210. The weighing platform frame 230 is arranged on the top of the weighing assembly 220, and one end of the cross beam 110 can be mounted on the top of the weighing platform frame 230. As the cross beam 110 applies pressure to the weighing platform frame 230, the weighing assembly 220 can measure the weights of various items placed on the weighing platform frame 230. The weighing platform frames 230 of the two weighing parts 200 can respectively support the two ends in the length direction of the cross beam 110. As the billet hooking machine hooks the continuous casting billet 500 onto the multiple brackets 120, under the weight of the continuous casting billet 500, the cross beam 110 will apply pressure to the weighing platform frames 230 of the two weighing parts 200, so that the displayed weight of the continuous casting billet 500 can be measured by the weighing assembly 220. Among them, the weighing part 200 further includes: a sensor base. The sensor base is arranged between the bottom plate 210 and the weighing assembly 220 and is connected to the weighing assembly 220. The weighing assembly 220 can be connected to the controller through the sensor base, so that the displayed weight measured by the weighing assembly 220 can be sent to the controller.

[0027] In some specific embodiments of the present utility model, the weighing calibration unit 300 includes: a pneumatic device 310 and a chain 320. The pneumatic device 310 can be an air pump. There are multiple pneumatic devices 310, and the multiple pneumatic devices 310 are evenly arranged on the cross beam 110. An air delivery pipe is connected to the input end of the pneumatic device 310, and gas can be delivered into the pneumatic device 310 through the air delivery pipe to provide power. There are multiple chains 320, and the multiple chains 320 are arranged in one-to-one correspondence with the multiple pneumatic devices 310. The output end of the pneumatic device 310 is fixedly connected to one end of the chain 320, and the pneumatic device 310 can drive the chain 320 to move up and down. The other end of the chain 320 is fixedly connected to the standard weight 400, so that the standard weight 400 can be driven to move up and down together by the ascending and descending chain 320. When the pneumatic device 310 drives the chain 320 to drive the standard weight 400 to rise, the cross beam 110 will apply pressure to the weighing table frame 230 of the weighing unit 200, so that the weight of the multiple standard weights 400 can be measured through the weighing assembly 220. Among them, the signal output ends of the multiple pneumatic devices 310 are all connected to the signal input end of the controller. When the pneumatic device 310 is started and drives the chain 320 to drive the standard weight 400 to rise, the pneumatic device 310 can send a signal to the controller. The controller can obtain the number of the rising standard weights 400 through the number of the pneumatic devices 310 that send signals, and then the actual weight of the multiple rising standard weights 400 can be obtained. Among them, the weight of the standard weight 400 is 1 ton.

[0028] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", "one specific embodiment" or "some examples", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representation of the terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0029] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the scope disclosed by the present utility model, according to the technical solution of the present utility model and the concept of the present utility model, makes equivalent replacements or changes, and should be covered by the protection scope of the present utility model.

Claims

1. An on-line continuous casting billet weighing device, characterized in that Comprising: A fixing part, which is arranged on one side of the steel-hooking machine, and a placing platform capable of bearing the continuous casting billet is provided at the top of the fixing part, so that the steel-hooking machine can hook the continuous casting billet onto the placing platform; A weighing part, there are two weighing parts, and the two weighing parts are symmetrically arranged on both sides of the bottom of the fixing part, so that the weighing part can weigh the continuous casting billet on the placing platform; A weighing calibration part, which is arranged on the bottom of the fixing part, and a plurality of standard weights are provided on the weighing calibration part, so that the weighing part can measure the weights of the plurality of standard weights.

2. The on-line continuous casting billet weighing device according to claim 1, wherein, The on-line weighing device for continuous casting billets further comprises: A controller, the signal output ends of the weighing calibration part and the weighing part are respectively connected to the signal input end of the controller, so that the controller can compare the actual weights of the plurality of standard weights with the measured weights of the plurality of standard weights by the weighing part; The signal output end of the controller is connected to the signal input end of the weighing part to calibrate the weighing part.

3. The on-line continuous casting billet weighing device according to claim 2, wherein, The fixing part includes: A cross beam, which is placed horizontally; Supports, there are a plurality of supports, and the plurality of supports are vertically arranged on the top of the cross beam, and are evenly arranged among the plurality of supports, so that the tops of the plurality of supports jointly form the placing platform.

4. The on-line continuous casting billet weighing device according to claim 3, wherein, The weighing part includes: A bottom plate; A weighing assembly, which is arranged above the top surface of the bottom plate; A weighing platform frame, which is arranged on the top of the weighing assembly, and one end of the cross beam can be placed on the top of the weighing platform frame, so that the weighing assembly can measure the weight.

5. The continuous casting billet on-line weighing device according to claim 4, wherein, The weighing part further includes: A sensor base, which is arranged between the bottom plate and the weighing assembly, and the weighing assembly can be connected to the controller through the sensor base.

6. The on-line continuous casting billet weighing device according to claim 3, wherein, The weighing calibration part includes: Pneumatic devices, there are a plurality of pneumatic devices, and the plurality of pneumatic devices are evenly arranged on the cross beam, and the pneumatic devices are connected with air pipes to provide power for the pneumatic devices through the air pipes; Chains, there are a plurality of chains, and the plurality of chains are arranged in one-to-one correspondence with the plurality of pneumatic devices, and the output end of the pneumatic device is connected to one end of the chain, so that the pneumatic device can drive the chain to lift; The other end of the chain is connected to the standard weight, and the chain can drive the standard weight to lift together.

7. The continuous casting billet online weighing device according to claim 6, wherein, The signal output ends of the plurality of pneumatic devices are all connected to the signal input end of the controller.