Appearance detection equipment
Through photoelectric detection equipment and automated sliding mechanism, the missed inspection and pass-through inspection problems in the detection of the water outlet of the lithium battery cover plate are solved, efficient and accurate automated inspection is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422260406.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the prior art, the detection of the water tip of the lithium battery cover plate is prone to missed or out of inspection, resulting in unstable product quality and low manual testing efficiency.
The photoelectric detection equipment and detectors are adopted. The diameter of the end of the detector probe is the same as the diameter of the end face of the water outlet. Automatic detection is achieved through the sliding mechanism and the fixing mechanism to ensure the accurate contact and identification of the detector and the water outlet.
The precise identification and determination of the water opening of the lithium battery cover plate is achieved, which reduces the missed detection and pass-through rate, improves the detection speed and efficiency, and reduces manual intervention.
Smart Images

Figure CN223139427U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lithium battery cover plate production, and particularly relates to an appearance detection device. Background Art
[0002] When the lithium battery cover plate is produced in the injection molding process, there will be defects in the appearance of the cover plate sprue burrs. During the inspection and processing of the subsequent processes by the operator, the sprue burrs are processed and there is a phenomenon of missed inspection, and the burrs of 100% of the products cannot be identified.
[0003] In the actual production process, during the inspection and processing by the operator, for the standard of the sprue burrs, visual inspection cannot completely identify or there is a phenomenon of over-inspection recognition, resulting in a decrease in the product first-pass rate, and defective products will also flow into the next process and the client, causing the risk of customer complaints. Content of the Utility Model
[0004] The utility model provides an appearance detection device, aiming to solve the problem of easy missed inspection of the cover plate sprue burrs in the current manual inspection proposed in the above background art.
[0005] To solve the above problems, the utility model is realized as follows. An appearance detection device includes: a base and a conveying mechanism arranged on the top of the base; a fixing frame fixedly installed on the top of the base, and the fixing frame covers the conveying mechanism; a photoelectric detection device installed in the fixing frame, and the photoelectric detection device is located above the conveying mechanism; a group of detectors arranged in the fixing frame for detecting the sprue burrs of the lithium battery cover plate, the end diameter of the detection probe of a group of the detectors is the same as the end face diameter of the sprue burrs, and a group of the detectors are all located on one side of the photoelectric detection device; a sliding mechanism arranged on the fixing frame for driving a group of detectors to slide up and down; a fixing mechanism arranged on the fixing frame for fixing the lithium battery cover plate.
[0006] Preferably, the sliding mechanism includes: a first threaded cylinder rotatably installed on the top inner wall of the fixing frame; a first threaded rod threadedly installed on the first threaded cylinder; two connecting plates arranged below the first threaded rod, a buffer spring is installed between the two connecting plates, and the connecting plate located above is fixedly connected with the first threaded rod; a first motor fixedly installed on the top inner wall of the fixing frame; a group of bevel gears respectively fixedly sleeved on the output shaft of the first motor and the first threaded cylinder, and a group of the bevel gears are meshed with each other.
[0007] Preferably, the fixing mechanism includes: a bidirectional screw rotatably installed in the fixing frame; sliders all threadedly sleeved on the bidirectional screw; clamping plates fixedly installed at the bottom of the sliders, a buffer pad is installed on one side of the clamping plates; a driving mechanism arranged on one side of the fixing frame.
[0008] Preferably, the driving mechanism includes: a driven gear fixedly sleeved on one end of the bidirectional screw; an electric telescopic rod fixedly installed on one side of the fixed frame; a rack installed on the output rod of the electric telescopic rod, and the rack meshes with the driven gear.
[0009] Preferably, a U-shaped plate is fixedly installed in the fixed frame, and the U-shaped plate covers the bidirectional screw and is slidably connected to the slider.
[0010] Preferably, a group of fixing plates are fixedly installed on one side of the inner wall of the fixed frame. A second threaded barrel is rotatably installed on each of the group of fixing plates. A second threaded rod is threadedly installed on each of the group of second threaded barrels. A limiting plate is respectively installed at the bottom end of each of the group of second threaded rods. A sprocket is installed at the top end of each of the group of second threaded barrels. A chain is sleeved on the group of sprockets, and the chain meshes with the sprockets. A second motor is installed on one side of the inner wall of the fixed frame, and the output shaft of the second motor is fixedly connected to the output rod of any one of the sprockets.
[0011] Preferably, guide rods are fixedly installed on both the fixed frame and the fixing plates. An L-shaped plate is slidably installed on each of the group of guide rods, and each of the group of L-shaped plates is fixedly connected to the connecting plate and the limiting plate respectively.
[0012] Compared with the related art, the appearance detection device provided by the present utility model has the following beneficial effects:
[0013] Compared with the prior art, the appearance detection device provided by this solution realizes the accurate identification and determination of the burrs at the water inlet of the lithium battery cover through the detector and the photoelectric detection device, reduces the missed inspection rate and over-inspection rate. At the same time, the automated conveying and detection process reduces manual intervention and improves the detection speed and efficiency.
[0014] In summary, the appearance detection device of the present utility model accurately identifies and determines whether the burrs at the water inlet of the lithium battery cover exceed the standard through the detector, effectively solving the problems of missed inspection or over-inspection that may exist in manual visual inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the front view sectional structure schematic diagram of an appearance detection device provided by the present utility model;
[0016] Figure 2 is the side view sectional structure schematic diagram of the photoelectric detection device and the sliding mechanism provided by the present utility model;
[0017] Figure 3 is the side view sectional structure schematic diagram of the fixing mechanism provided by the present utility model;
[0018] Figure 4 is the assembly drawing of the driving mechanism provided by the present utility model;
[0019] Figure 5 It is an assembly drawing of the fixing frame, the second threaded cylinder and the second threaded rod provided by the present utility model;
[0020] Figure 6 For Figure 2 An enlarged schematic structural view of part A shown in
[0021] Figure 7 For Figure 5 An enlarged schematic structural view of part B shown in
[0022] Reference numerals: 1, base; 2, conveying mechanism; 3, fixing frame; 4, optoelectronic detection device; 5, detector; 6, first threaded cylinder; 7, first threaded rod; 8, connecting plate; 9, buffer spring; 10, first motor; 11, bevel gear; 12, bidirectional screw; 13, slider; 14, clamping plate; 15, driven gear; 16, electric telescopic rod; 17, rack; 18, fixing plate; 19, second threaded cylinder; 20, second threaded rod; 21, limiting plate; 22, sprocket; 23, chain; 24, second motor; 25, guide rod; 26, L-shaped plate. Detailed implementation manners
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the terms "inner", "outer", "left", "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present utility model.
[0024] Referring to "embodiment" herein means that a specific feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0025] An embodiment of the present utility model provides an appearance detection device, such asFigures 1-7 As shown in Figures 1-7 , the appearance detection device includes: a base 1 and a conveying mechanism 2 disposed on the top of the base 1; a fixing frame 3 fixedly installed on the top of the base 1, and the fixing frame 3 covers the conveying mechanism 2; a photoelectric detection device 4 installed in the fixing frame 3, and the photoelectric detection device 4 is located above the conveying mechanism 2; a set of detectors 5 disposed in the fixing frame 3 for detecting the burrs at the water inlet of the lithium battery cover plate. The end diameter of the detection probe of a set of the detectors 5 is the same as the end face diameter of the burrs at the water inlet. A set of the detectors 5 are all located on one side of the photoelectric detection device 4; a sliding mechanism disposed on the fixing frame 3 for driving the set of detectors 5 to slide up and down; a fixing mechanism disposed on the fixing frame 3 for fixing the lithium battery cover plate.
[0026] In this embodiment, during use, first place the lithium battery cover plate on the conveying mechanism 2, and then start the conveying mechanism 2 to convey the material. When the material is conveyed to the detection area of the photoelectric detection device 4, after the photoelectric detection device 4 detects the material, the conveying mechanism 2 automatically shuts down, and at the same time the material stops being conveyed. At this time, the material slides to the lower part of a set of detectors 5. Then start the fixing mechanism to clamp the material, so as to fix it. Then start the sliding mechanism to drive the detectors 5 to slide down, press down the detection probes of the detectors 5, and make the ends thereof contact the end face of the burrs at the water inlet to determine whether the size of the burrs at the water inlet is standard, and complete the detection operation of the material. Through the detectors 5 and the photoelectric detection device 4, accurate identification and determination of the burrs at the water inlet of the lithium battery cover plate are realized, the missed detection rate and over-detection rate are reduced. At the same time, the automated conveying and detection processes reduce manual intervention and improve the detection speed and efficiency.
[0027] In a further preferred embodiment of the present utility model, the sliding mechanism includes: a first threaded barrel 6 rotatably installed on the top inner wall of the fixing frame 3; a first threaded rod 7 threadedly installed on the first threaded barrel 6; two connecting plates 8 disposed below the first threaded rod 7, and a buffer spring 9 is installed between the two connecting plates 8. The connecting plate 8 located above is fixedly connected to the first threaded rod 7; a first motor 10 fixedly installed on the top inner wall of the fixing frame 3; a set of bevel gears 11 respectively fixedly sleeved on the output shaft of the first motor 10 and the first threaded barrel 6, and the set of bevel gears 11 are meshed with each other.
[0028] In this embodiment, when it is necessary to drive the detector 5 to slide down, first start the first motor 10, so that the output shaft of the first motor 10 drives the bevel gear 11 to rotate, and the bevel gear 11 drives the first threaded barrel 6 to rotate synchronously. When the first threaded barrel 6 rotates, it drives the first threaded rod 7 to slide downward, thereby driving the connecting plate 8 to slide down synchronously to perform a driving operation on the detector 5. Through the cooperation of the first threaded barrel 6 and the first threaded rod 7, and the precise control of the first motor 10, the lifting height of the detector 5 is adjusted, improving the accuracy and reliability of detection. At the same time, the setting of the connecting plate 8 and the buffer spring 9 can effectively enhance the stability of the detector 5, reduce the impact and vibration during the lifting process, and protect the detector 5 from damage.
[0029] In a further preferred embodiment of the present utility model, the fixing mechanism includes: a bidirectional screw rod 12 rotatably installed in the fixing frame 3; sliders 13 threadedly sleeved on the bidirectional screw rod 12; a clamping plate 14 fixedly installed at the bottom of the slider 13, and a buffer pad is installed on one side of the clamping plate 14; a driving mechanism provided on one side of the fixing frame 3.
[0030] In this embodiment, before detecting the material, first start the driving mechanism, so that the driving mechanism drives the bidirectional screw rod 12 to rotate, and the bidirectional screw rod 12 drives the slider 13 to slide, and then a group of sliders 13 slide close to each other, so that a group of clamping plates 14 clamp the material to clamp and fix the material. Through the setting of the bidirectional screw rod 12 and the slider 13, it is convenient to clamp and fix the material, thereby ensuring that it will not move during the detection operation.
[0031] In a further preferred embodiment of the present utility model, the driving mechanism includes: a driven gear 15 fixedly sleeved on one end of the bidirectional screw rod 12; an electric telescopic rod 16 fixedly installed on one side of the fixing frame 3; a rack 17 installed on the output rod of the electric telescopic rod 16, and the rack 17 meshes with the driven gear 15.
[0032] In this embodiment, when driving the bidirectional screw rod 12 to rotate, first start the electric telescopic rod 16, so that the output rod of the electric telescopic rod 16 drives the rack 17 to slide, so that the rack 17 drives the driven gear 15 to rotate, and the driven gear 15 drives the bidirectional screw rod 12 to rotate. Through the combination of the electric telescopic rod 16, the rack 17 and the driven gear 15, the precise driving of the bidirectional screw rod 12 is realized, and then the rapid fixing operation of the material is realized.
[0033] In a further preferred embodiment of the present utility model, a U-shaped plate is fixedly installed in the fixing frame 3, and the U-shaped plate covers the bidirectional screw rod 12 and is slidably connected to the slider 13.
[0034] In this embodiment, when the bidirectional screw 12 rotates, the slider 13 is driven to move along its axial direction through the threaded connection. At this time, the U-shaped plate acts as a guide to limit the lateral movement of the slider 13, ensuring that the slider 13 can only slide in a straight line along the inner wall of the U-shaped plate. This arrangement not only improves the smoothness of the movement of the slider 13, but also reduces the friction and wear caused by lateral deviation, thereby extending the service life of the equipment. The U-shaped plate provides stable support and guidance for the bidirectional screw 12 and the slider 13, thereby enhancing the stability of the entire sliding mechanism and reducing position deviations caused by vibration or impact.
[0035] In a further preferred embodiment of the utility model, a group of fixing plates 18 are fixedly installed on one side of the inner wall of the fixing frame 3, a group of the fixing plates 18 are rotatably installed with a second threaded cylinder 19, a group of the second threaded cylinders 19 are threadedly installed with a second threaded rod 20, a group of the bottom ends of the second threaded rods 20 are respectively installed with limiting plates 21, a group of the top ends of the second threaded cylinders 19 are installed with a sprocket 22, a group of the sprockets 22 are sleeved with a chain 23, the chain 23 is meshed with the sprocket 22, a second motor 24 is installed on one side of the inner wall of the fixing frame 3, and the output shaft of the second motor 24 is fixedly connected to any output rod of the sprocket 22.
[0036] In this embodiment, after the material slides into the fixed frame 3, the second motor 24 is started so that the output shaft of the second motor 24 drives the sprocket 22 to rotate, and the sprocket 22 drives the chain 23 to rotate, so that a group of sprockets 22 rotate synchronously, so that a group of sprockets 22 synchronously drives a group of second threaded cylinders 19 to rotate, so that the second threaded cylinder 19 drives the second threaded rod 20 to slide, and the second threaded rod 20 drives the limit plate 21 to slide down, so that the limit plate 21 slides down and approaches the conveying mechanism 2. When the material is conveyed to the bottom of the photoelectric detection device 4, the material contacts the limit plate 21 at the same time, so that the limit plate 21 limits a group of materials conveyed simultaneously, thereby facilitating the subsequent detection operation of the material by the detector 5. Through the combined design of the sprocket 22, the chain 23 and the second motor 24, the synchronous lifting and lowering of multiple second threaded rods 20 is realized, ensuring the smooth adjustment of a group of limit plates 21 in the vertical direction.
[0037] In a further preferred embodiment of the utility model, guide rods 25 are fixedly installed on the fixed frame 3 and the fixed plate 18, and an L-shaped plate 26 is slidably installed on a group of the guide rods 25, and a group of the L-shaped plates 26 are fixedly connected to the connecting plate 8 and the limiting plate 21 respectively.
[0038] In this embodiment, the provision of the guide rod 25 and the L-shaped plate 26 provides stable guidance and support for the movement of the connecting plate 8 and the limiting plate 21, thereby reducing errors and wear caused by offset or shaking.
[0039] In summary, compared with the related art, the device accurately identifies and determines whether the flash on the water inlet of the lithium battery cover plate exceeds the standard through the detector, effectively solving the problems of possible missed inspection or over-inspection in manual visual inspection.
[0040] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.
[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only partial embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add or delete the features in the embodiments of the present invention according to the situation, or make other adjustments, so as to obtain different technical solutions that are essentially not divorced from the concept of the present invention, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. An appearance detection device, characterized in that, Including: A base and a conveying mechanism arranged on the top of the base; A fixing frame fixedly installed on the top of the base, and the fixing frame covers the conveying mechanism; An optoelectronic detection device installed in the fixing frame, and the optoelectronic detection device is located above the conveying mechanism; A group of detectors arranged in the fixing frame for detecting the burrs at the water inlet of the lithium battery cover plate. The end diameters of the detection probes of the group of detectors are the same as the end face diameters of the burrs at the water inlet, and the group of detectors are all located on one side of the optoelectronic detection device; A sliding mechanism arranged on the fixing frame for driving the group of detectors to slide up and down; A fixing mechanism arranged on the fixing frame for fixing the lithium battery cover plate.
2. The appearance detection device according to claim 1, wherein The sliding mechanism includes: A first threaded cylinder rotatably installed on the top inner wall of the fixing frame; A first threaded rod threadedly installed on the first threaded cylinder; Two connecting plates arranged below the first threaded rod, a buffer spring is installed between the two connecting plates, and the connecting plate located above is fixedly connected to the first threaded rod; A first motor fixedly installed on the top inner wall of the fixing frame; A group of bevel gears respectively fixedly sleeved on the output shaft of the first motor and the first threaded cylinder, and the group of bevel gears are meshed with each other.
3. The appearance detection device according to claim 1, wherein The fixing mechanism includes: A bidirectional screw rod rotatably installed in the fixing frame; Sliders all threadedly sleeved on the bidirectional screw rod; A clamping plate fixedly installed at the bottom of the slider, and a buffer pad is installed on one side of the clamping plate; A driving mechanism arranged on one side of the fixing frame.
4. The appearance detection device according to claim 3, characterized in that The driving mechanism includes: A driven gear fixedly sleeved on one end of the bidirectional screw rod; An electric telescopic rod fixedly installed on one side of the fixing frame; A rack installed on the output rod of the electric telescopic rod, and the rack is meshed with the driven gear.
5. The appearance detection device according to claim 3, characterized in that, A U-shaped plate is fixedly installed in the fixing frame, and the U-shaped plate covers the bidirectional screw rod and is slidably connected to the slider.
6. The appearance detection device according to claim 2, wherein A group of fixing plates are fixedly installed on one side of the inner wall of the fixing frame. A second threaded cylinder is rotatably installed on each of the group of fixing plates. A second threaded rod is threadedly installed on each of the group of second threaded cylinders. A limiting plate is respectively installed at the bottom end of the group of second threaded rods. A sprocket is installed at the top end of each of the group of second threaded cylinders. A chain is sleeved on the group of sprockets, and the chain is meshed with the sprocket. A second motor is installed on one side of the inner wall of the fixing frame, and the output shaft of the second motor is fixedly connected to the output rod of any one of the sprockets.
7. The appearance detection device according to claim 6, characterized in that, Guide rods are fixedly installed on both the fixing frame and the fixing plates. An L-shaped plate is slidably installed on each of the group of guide rods. The group of L-shaped plates are respectively fixedly connected to the connecting plate and the limiting plate.