Laser machine vision structure provided with adjusting module

Through the laser machine vision structure equipped with adjustment modules, the problem that laser vision measurement equipment cannot be adjusted is solved, and accurate measurement of automotive ceramic carriers is achieved, and the accuracy and efficiency of measurement are improved.

CN223139440UActive Publication Date: 2025-07-22QINGDAO HAIZHICHEN IND EQUIP
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Patent Information

Application Number
CN202421959396.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-07-22
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Existing laser vision measurement equipment cannot be adjusted according to the irregular shape of the automotive ceramic carrier, resulting in the laser beam being unable to evenly cover the measurement area, resulting in blind spots or measurement errors, affecting the evaluation of carrier size, shape and surface quality.

Method used

A laser machine vision structure equipped with an adjustment module is designed, including a support table, a slide chute, a machine vision component, a movable frame, a positioning carrier component and an operating table. Through the use of these components, visual measurement and positioning of the automotive ceramic carrier is realized to ensure that the laser beam evenly covers the measurement area.

Benefits of technology

Accurate visual measurement of automotive ceramic carriers is achieved, measurement errors are reduced, measurement accuracy and efficiency are improved, and the quality of subsequent processing and assembly processes is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a laser machine vision structure equipped with an adjusting module, which comprises a support table and an operation table, the front end and the rear end of the upper end of the support table are respectively provided with a group of chutes used for moving a machine vision part in the left-right direction, and the inner sides of the chutes are movably embedded with the lower end of the machine vision part in a limiting manner. The upper ends of the two sets of sliding grooves are provided with a set of machine vision components used for carrying out vision measurement operation on the automobile ceramic carrier. Compared with the prior art, the automobile ceramic carrier vision measurement device has the following beneficial effects that the machine vision components are used for carrying out vision measurement operation on the automobile ceramic carrier; a to-be-detected automobile ceramic carrier is clamped and positioned by using the positioning carrier component, the machine vision component and the positioning carrier component are operated to work by using the operating table, the movable seat is moved back and forth by using the moving groove, and the machine vision module is mounted by using the front connecting seat.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automotive ceramic carrier vision measurement, and relates to a laser machine vision structure configured with an adjustment module. Background Technique

[0002] Automotive ceramic carriers, as the supports for exhaust gas catalysts, are mainly used in automotive exhaust gas purification systems. Through their porous structures, they provide attachment surfaces for catalysts, thereby effectively converting harmful substances in the exhaust gas. According to different materials, automotive ceramic carriers can be divided into various types, among which the most common ones are cordierite ceramic carriers and alumina ceramic carriers. After the production of automotive ceramic carriers, laser vision measurement operations are required to determine whether the products are qualified. During the laser vision measurement process, if the automotive ceramic carriers cannot be adjusted and measured actively, a series of problems may occur. First of all, active adjustment measurement refers to the corresponding adjustment of the measurement equipment according to the characteristics of the object to be measured or the measurement requirements during the measurement process to ensure the accuracy and efficiency of the measurement. For components such as automotive ceramic carriers with complex shapes and fine structures, active adjustment measurement is particularly important.

[0003] Since the shape of the ceramic carrier may be irregular, if the measurement equipment cannot be adjusted according to the specific shape of the carrier, it may cause the laser beam to fail to evenly cover the entire measurement area, resulting in blind spots or measurement errors. Such errors may lead to incorrect evaluations of the carrier's size, shape, and surface quality, thereby affecting subsequent processing and assembly processes. Therefore, there is an urgent need for a laser machine vision structure configured with an adjustment module to solve the above problems. Summary of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a laser machine vision structure configured with an adjustment module to solve the problems raised in the above background technique.

[0005] The utility model is realized through the following technical solutions: A laser machine vision structure configured with an adjustment module, comprising: a support table and an operation table. A set of chutes for moving machine vision components in the left - right direction are provided at both the front and rear ends of the upper end of the support table;

[0006] The inner sides of the chutes are movably and limit - fitted with the lower ends of the machine vision components. A set of machine vision components for performing vision measurement operations on automotive ceramic carriers are provided at the upper ends of the two sets of chutes;

[0007] A set of movable frames for adjusting the left - right positions of several sets of carrier plates are provided at the rear side of the lower end of the machine vision components. A set of moving seats for driving the carrier plates to move left and right are provided at the upper ends of the movable frames, and vision measurement operations on automotive ceramic carriers can be performed by using the machine vision components.

[0008] As a preferred embodiment, a set of carrier plates for carrying the automotive ceramic carrier to be detected are provided at the upper end of the movable seat, and a set of positioning carrier frame components for clamping and positioning the automotive ceramic carrier to be detected are provided at the front left side of the lower end of the machine vision component, and the positioning carrier frame components can be used to clamp and position the automotive ceramic carrier to be detected.

[0009] As a preferred embodiment, a set of operating platforms for operating the machine vision component and the positioning carrier frame component are provided at the lower end of the support table, and a set of controllers for controlling the machine vision component and the positioning carrier frame component are provided inside the operating platform, and the operating platform can be used to operate the machine vision component and the positioning carrier frame component.

[0010] As a preferred embodiment, the machine vision component includes a first electric cylinder and a light-shielding cover. A set of first support frames for supporting the movable seat are provided at the front side of the first electric cylinder, and a set of moving grooves for moving the movable seat back and forth are provided at the upper end of the first support frames, and the moving grooves can be used to move the movable seat back and forth.

[0011] As a preferred embodiment, a set of movable seats for driving the front connecting seat to move back and forth are provided on the upper side inside the moving grooves, and a set of front connecting seats for installing the machine vision module are provided on the right side of the movable seat, and the front connecting seats can be used to install the machine vision module.

[0012] As a preferred embodiment, a set of light-shielding covers for blocking external light are provided at the lower end of the front connecting seat, and a set of machine vision modules for performing machine vision measurement on the automotive ceramic carrier are provided inside the light-shielding covers. The machine vision module is an HK-A type vision acquisition module, and the machine vision module can be used to perform machine vision measurement on the automotive ceramic carrier.

[0013] As a preferred embodiment, the positioning carrier frame component includes a second electric cylinder and an adjusting electric cylinder. A set of second support frames for supporting the carrier seat are provided on the right side of the second electric cylinder, and a set of carrier seats for carrying the automotive ceramic carrier are provided at the upper end of the second support frames;

[0014] A set of side positioning frames for positioning the automotive ceramic carrier are provided on both the front and rear sides of the upper end of the carrier seat, and a set of adjusting electric cylinders for controlling the up and down movement of the side positioning frames are provided at the lower end of the side positioning frames, and the side positioning frames can be used to position the automotive ceramic carrier.

[0015] After adopting the above technical solution, the beneficial effects of the present utility model are as follows: By using a machine vision component to perform visual measurement operations on automotive ceramic carriers, by using a positioning carrier component to clamp and position the automotive ceramic carrier to be detected, by using an operating table to operate the machine vision component and the positioning carrier component to work, by using a moving groove to move the movable seat back and forth, by using a front connecting seat to install a machine vision module, by using the machine vision module to perform machine vision measurement on the automotive ceramic carrier, and by using a side positioning frame to position the automotive ceramic carrier. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is a schematic diagram of the right oblique front top view structure of a laser machine vision structure configured with an adjustment module according to the present utility model;

[0018] Figure 2 It is a schematic diagram of the position of the right oblique rear top view structure of a laser machine vision structure configured with an adjustment module according to the present utility model;

[0019] Figure 3 It is a schematic diagram of the left oblique front top view structure of the machine vision component in a laser machine vision structure configured with an adjustment module according to the present utility model;

[0020] Figure 4 It is a schematic diagram of the right oblique front top view structure of the positioning carrier component in a laser machine vision structure configured with an adjustment module according to the present utility model;

[0021] In the figure: 100 - support table, 110 - sliding groove, 120 - movable frame, 130 - carrier plate, 140 - machine vision component, 150 - positioning carrier component, 160 - operating table;

[0022] 14a - electric cylinder 1, 14b - movable seat, 14c - support frame 1, 14d - lower sliding seat, 14e - front connecting seat, 14f - light shield;

[0023] 15a - electric cylinder 2, 15b - support frame 2, 15c - carrier seat, 15d - side positioning frame, 15e - adjustment electric cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1 - 4 , a laser machine vision structure configured with an adjustment module, including: a support table 100, a machine vision component 140, a positioning carrier component 150, and an operation table 160. A set of sliding grooves 110 for moving the machine vision component 140 in the left-right direction are provided at both the front and rear ends of the upper end of the support table 100;

[0026] The inner side of the sliding groove 110 is movably and limit-fitted with the lower end of the machine vision component 140. A set of machine vision components 140 for visual measurement operations of automotive ceramic carriers are provided at the upper ends of the two groups of sliding grooves 110;

[0027] A set of movable frames 120 for adjusting the left-right positions of several sets of carrier plates 130 are provided at the rear side of the lower end of the machine vision component 140. A set of moving seats for driving the carrier plates 130 to move left and right are provided at the upper end of the movable frame 120, and visual measurement operations of automotive ceramic carriers can be performed by using the machine vision component 140.

[0028] A set of carrier plates 130 for carrying the automotive ceramic carriers to be detected are provided at the upper end of the moving seat. A set of positioning carrier components 150 for clamping and positioning the automotive ceramic carriers to be detected are provided at the left end of the front side of the lower end of the machine vision component 140, and the automotive ceramic carriers to be detected can be clamped and positioned by using the positioning carrier components 150.

[0029] A set of operation tables 160 for operating the machine vision component 140 and the positioning carrier component 150 to work are provided at the lower end of the support table 100. A set of controllers for controlling the machine vision component 140 and the positioning carrier component 150 are provided inside the operation table 160, and the machine vision component 140 and the positioning carrier component 150 can be operated to work by using the operation table 160.

[0030] The machine vision component 140 includes an electric cylinder 14a and a light-shielding cover 14f. A set of support frames 14c for supporting the movable seat 14b are provided at the front side of the electric cylinder 14a. A set of moving grooves for moving the movable seat 14b in the front-rear position are provided at the upper end of the support frame 14c, and the movable seat 14b can be moved in the front-rear position by using the moving grooves.

[0031] On the upper side inside the moving groove, there is a set of movable seats 14b for driving the front connecting seat 14e to move back and forth. On the right side of the movable seat 14b, there is a set of front connecting seats 14e for installing the machine vision module, and the machine vision module can be installed by using the front connecting seat 14e.

[0032] At the lower end of the front connecting seat 14e, there is a set of light-shielding covers 14f for blocking external light. Inside the light-shielding cover 14f, there is a set of machine vision modules for machine vision measurement of automotive ceramic carriers. The machine vision module is a HK-A type vision acquisition module, and the machine vision module can be used to perform machine vision measurement on automotive ceramic carriers.

[0033] The positioning carrier component 150 includes the second electric cylinder 15a and the adjusting electric cylinder 15e. On the right side of the second electric cylinder 15a, there is a set of second support frames 15b for supporting the carrier seat 15c. At the upper end of the second support frame 15b, there is a set of carrier seats 15c for carrying automotive ceramic carriers;

[0034] On the front and rear sides of the upper end of the carrier seat 15c, there is a set of side positioning frames 15d for positioning the automotive ceramic carrier. At the lower end of the side positioning frame 15d, there is a set of adjusting electric cylinders 15e for controlling the up and down movement of the side positioning frame 15d, and the automotive ceramic carrier can be positioned by using the side positioning frame 15d.

[0035] Please refer to Figures 1 - 4 , as the first embodiment of the present invention: To solve the problem that since the shape of the ceramic carrier may be irregular, if the measuring device cannot be adjusted according to the specific shape of the carrier, it may cause the laser beam to not evenly cover the entire measurement area, resulting in blind spots or measurement errors. Such errors may lead to incorrect evaluations of the carrier size, shape, and surface quality, and further affect the subsequent processing and assembly processes. First, the staff places the automotive ceramic carrier to be visually measured on the upper end of the carrier plate 130. Subsequently, the staff starts the first electric cylinder 14a to push the movable seat 14b forward. Then, the movable seat 14b drives the front connecting seat 14e and the light-shielding cover 14f to move back and forth. Since there is a set of machine vision modules for machine vision measurement of automotive ceramic carriers inside the light-shielding cover 14f, and the machine vision module is a HK-A type vision acquisition module, when the machine vision module moves to the upper end of the carrier plate 130, it can perform visual scanning measurement on the automotive ceramic carrier on the upper end of the carrier plate 130.

[0036] Please refer to Figures 1 - 4, as the second embodiment of the present utility model: Based on the description in the above embodiment, further, since a set of light-shielding covers 14f for blocking external light are provided at the lower end of the front connection seat 14e, and a set of machine vision modules for machine vision measurement of the automotive ceramic carrier are provided inside the light-shielding covers 14f. When the external light conditions are sufficient, the light-shielding covers 14f can block the external light of the workpiece to be measured, thereby reducing the measurement error of the machine vision module.

[0037] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A laser machine vision structure configured with an adjustment module, comprising: A support platform (100), a machine vision component (140), a positioning carrier component (150), and an operation table (160), characterized in that: at both the front and rear ends of the upper end of the support platform (100), a set of sliding grooves (110) for moving the machine vision component (140) in the left - right direction are provided; The inner side of the sliding groove (110) is movably and limit - fitted with the lower end of the machine vision component (140), and at the upper ends of the two sets of sliding grooves (110), a machine vision component (140) for performing visual measurement operations on automotive ceramic carriers is provided; At the rear side of the lower end of the machine vision component (140), a set of movable frames (120) for adjusting the left - right positions of several sets of carrier plates (130) are provided, and at the upper end of the movable frame (120), a set of moving seats for driving the carrier plates (130) to move left - right are provided.

2. The laser machine vision structure configured with an adjustment module according to claim 1, wherein: At the upper end of the moving seat, a set of carrier plates (130) for carrying the automotive ceramic carriers to be detected are provided, and at the front - left side of the lower end of the machine vision component (140), a set of positioning carrier components (150) for clamping and positioning the automotive ceramic carriers to be detected are provided.

3. The laser machine vision structure configured with an adjustment module according to claim 1, wherein: At the lower end of the support platform (100), a set of operation tables (160) for operating the machine vision component (140) and the positioning carrier component (150) to work are provided, and inside the operation table (160), a set of controllers for controlling the machine vision component (140) and the positioning carrier component (150) are provided.

4. A laser machine vision structure configured with an adjustment module according to claim 3, characterized in that: The machine vision component (140) includes a first electric cylinder (14a) and a light - shielding cover (14f). At the front side of the first electric cylinder (14a), a set of first support frames (14c) for supporting the movable seat (14b) are provided, and at the upper end of the first support frame (14c), a set of moving grooves for moving the movable seat (14b) in the front - rear position are provided.

5. A laser machine vision structure configured with an adjustment module according to claim 4, characterized in that: Inside the moving groove, at the upper side, a set of movable seats (14b) for driving the front connecting seat (14e) to move back and forth are provided, and at the right side of the movable seat (14b), a set of front connecting seats (14e) for installing the machine vision module are provided.

6. The laser machine vision structure configured with an adjustment module according to claim 5, wherein: At the lower end of the front connecting seat (14e), a set of light - shielding covers (14f) for blocking external light are provided. Inside the light - shielding cover (14f), a set of machine vision modules for performing machine vision measurement on automotive ceramic carriers are provided, and the machine vision module is an HK - A type vision acquisition module.

7. A laser machine vision structure configured with an adjustment module according to claim 2, characterized in that: The positioning carrier component (150) includes a second electric cylinder (15a) and an adjusting electric cylinder (15e). At the right side of the second electric cylinder (15a), a set of second support frames (15b) for supporting the carrier seat (15c) are provided, and at the upper end of the second support frame (15b), a set of carrier seats (15c) for carrying automotive ceramic carriers are provided; At the front and rear sides of the upper end of the carrier seat (15c), a set of side positioning frames (15d) for positioning the automotive ceramic carriers are provided, and at the lower end of the side positioning frame (15d), a set of adjusting electric cylinders (15e) for controlling the up - down movement of the side positioning frame (15d) are provided.