Coaxial packaging laser diode module processing appearance detection equipment

Through the combination of XYZ axis slide rail and CCD lens, the problem of low appearance inspection efficiency of coaxial packaged laser diode module is solved, automatic detection is realized, compatible with different fixtures, improving detection efficiency and saving costs.

CN223139444UActive Publication Date: 2025-07-22WUHAN EAST-LINK TECH CO LTD
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Patent Information

Application Number
CN202422271405.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-22
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, the appearance inspection efficiency of the coaxial packaged laser diode module is low, and it requires manual flip angle inspection to check different surfaces, resulting in slow efficiency.

Method used

The XYZ axis slide rail is used to combine with the CCD lens and fixture components to achieve automated detection. The appearance photos of the module are taken from different angles through the first CCD lens and the second CCD lens. The lens position and angle are adjusted with the fine-tuning parts to automatically identify and distinguish good products from bad products.

Benefits of technology

It realizes efficient automatic detection of coaxial packaged laser diode modules, compatible with fish bone fixtures and material tray fixtures, saving production costs and improving detection efficiency.

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Abstract

The utility model relates to a coaxially packaged laser diode module processing appearance detection device, belongs to the technical field of appearance detection devices, and solves the problem of low efficiency of manual inspection of the appearance of the device in the prior art. The device comprises a base, and an X-axis sliding rail, a Y-axis sliding rail and a Z-axis sliding rail are arranged on the base. Wherein the Y-axis sliding rail is arranged on the base, the X-axis sliding rail is erected above the base in a portal frame mode, the Z-axis sliding rail is connected to the X-axis sliding rail in a sliding mode, a first CCD lens and a second CCD lens are arranged on the Z-axis sliding rail, the first CCD lens is arranged downwards, the second CCD lens is arranged obliquely downwards, and an included angle is formed between the first CCD lens and the second CCD lens. The device can be compatible with a fishbone clamp to detect COC products, and can also detect coaxial packaging laser diode module products through a material disc clamp. The device has multiple purposes, the production cost is saved, product detection surface images are automatically collected through the CCD lens, automatic identification and one-by-one detection are realized, and the detection efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of appearance detection equipment, and particularly relates to an appearance detection equipment for the process of a coaxial packaged laser diode module. Background Art

[0002] At present, different inspection surfaces are inspected for different processes of the appearance of the coaxial packaged laser diode module. Generally, manual inspection is carried out through a microscope, and different loading jigs are used for different processes. During the inspection of some processes, it is necessary to flip the angle to inspect different surfaces, and the inspection efficiency is slow. Summary of the Utility Model

[0003] Based on the above description, the utility model provides an appearance detection equipment for the process of a coaxial packaged laser diode module to solve the problem of slow efficiency of manual inspection of the appearance of the equipment in the prior art.

[0004] The technical solution of the utility model to solve the above technical problems is as follows:

[0005] An appearance detection equipment for the process of a coaxial packaged laser diode module, comprising:

[0006] A base;

[0007] A Y-axis slide rail, arranged on the base;

[0008] An X-axis slide rail, erected above the base in the form of a gantry;

[0009] A Z-axis slide rail, slidably connected to the X-axis slide rail;

[0010] A first CCD lens, slidably connected to the Z-axis slide rail, with its lens facing downwards;

[0011] A second CCD lens, slidably connected to the Z-axis slide rail, with its lens facing downwards and forming an angle with the first CCD lens;

[0012] A fixture assembly, slidably connected to the Y-axis slide rail.

[0013] On the basis of the above technical solution, the utility model can be further improved as follows.

[0014] Further, a fixing plate is slidably arranged on the Z-axis slide rail, an installation plate is arranged on the fixing plate, the first CCD lens and the second CCD lens are arranged on the installation plate, and the second CCD lens is located at the lower side of the first CCD lens.

[0015] Further, adjusting components are connected between the first CCD lens and the second CCD lens and the mounting plate respectively. The adjusting components include a first fine-tuning component and a second fine-tuning component. The first fine-tuning component adjusts the position of the first CCD lens or the second CCD lens on the X-axis and the Z-axis, and the second fine-tuning component adjusts the angle between the first CCD lens or the second CCD lens and the vertical direction.

[0016] Further, a positioning plate is slidably connected to the Y-axis slide rail. A clamping plate is arranged on the positioning plate, and a clamping module is arranged on the clamping plate.

[0017] Further, positioning holes arranged in a horizontal and vertical array are formed in the positioning plate, and a positioning block is screwed and fixed on the positioning plate. The clamping plate is clamped in the positioning block.

[0018] Further, an adjusting groove is formed in the positioning block, and a screw screwed with the positioning hole is inserted into the adjusting groove.

[0019] Further, fishbone-shaped grooves are formed on both sides of the clamping module.

[0020] Compared with the prior art, the technical solution of the present application has the following beneficial technical effects:

[0021] This patent can be compatible with fishbone clamps to detect COC products (COC products are the pre-process products of coaxial packaged laser diode module products), and can also check the coaxial packaged laser diode module products with a tray clamp. Using one machine for multiple purposes saves production costs. The device automatically collects images of the product detection surface through a CCD lens, automatically identifies and detects one by one, and has high detection efficiency. Description of the Drawings

[0022] Figure 1 is a schematic structural diagram of a coaxial packaged laser diode module manufacturing process appearance detection device provided by an embodiment of the present invention;

[0023] Figure 2 is Figure 1 a schematic structural diagram of another perspective;

[0024] Figure 3 is a schematic structural diagram of an embodiment of the clamping module;

[0025] Figure 4 is Figure 2 an enlarged schematic diagram of part A in

[0026] Figure 5 is Figure 3 an enlarged schematic diagram of part B in

[0027] Figure 6 is Figure 3 an enlarged schematic diagram of part C in

[0028] Figure 7 is Figure 1 an enlarged schematic diagram of the laser diode module product in

[0029] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0030] 1. Base; 2. X-axis guide rail; 3. Y-axis guide rail; 4. Z-axis guide rail; 5. First CCD lens; 6. Second CCD lens; 7. Fixed plate; 8. Mounting plate; 9. First fine-tuning member; 10. Second fine-tuning member; 11. Positioning plate; 12. Fixture plate; 13. Fixture module; 14. Positioning block; 15. Groove. Detailed implementation manners

[0031] For ease of understanding of the present application, the present application will be described more comprehensively below with reference to the relevant attached drawings. Embodiments of the present application are shown in the attached drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present application is thorough and comprehensive.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. The terms used in the description of the present application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application.

[0033] It can be understood that spatial relationship terms such as "under", "below", "lower", "beneath", "above", "upper", etc. can be used herein to describe the relationship between an element or feature shown in the drawings and other elements or features. It should be understood that in addition to the orientation shown in the drawings, spatial relationship terms also include different orientations of the device during use and operation. For example, if the device in the attached drawings is flipped, an element or feature described as "under" or "beneath" or "below" another element or feature will be oriented "above" the other element or feature. Therefore, the exemplary terms "under" and "below" can include both the upper and lower orientations. In addition, the device can also include additional orientations (such as rotating 90 degrees or other orientations), and the spatial description terms used herein are accordingly interpreted.

[0034] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element or connected to the other element through an intermediate element. In the following embodiments, "connection", if there is an electrical signal or data transmission between the connected circuits, modules, units, etc., should be understood as "electrical connection", "communication connection", etc.

[0035] As used herein, the singular forms "a", "an" and "the" may also include the plural forms unless the context clearly dictates otherwise. It should also be understood that the terms "comprising", "including" or "having", etc., specify the presence of the stated features, integers, steps, operations, components, parts or combinations thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, components, parts or combinations thereof.

[0036] As Figures 1 - 6 shown, a coaxial package laser diode module manufacturing process appearance detection device includes a base 1, on which an X-axis slide rail, a Y-axis slide rail and a Z-axis slide rail are provided. Among them: the Y-axis slide rail is arranged on the base 1, the X-axis slide rail is erected above the base 1 in the form of a gantry, and the Z-axis slide rail is slidably connected to the X-axis slide rail.

[0037] As Figure 7 shown, since the laser diode module product can observe the packaged chip from two angles, namely, top view and side view, the product needs to be detected from the top view and the side view to confirm the integrity of the packaged chip. A first CCD lens 5 and a second CCD lens 6 are respectively arranged on the Z-axis slide rail. The first CCD lens 5 is arranged downward, and the second CCD lens 6 is arranged obliquely downward. The first CCD lens 5 and the second CCD lens 6 form an angle to take appearance photos of the module from different angles. The module to be detected is fixed on a fixture assembly, and the fixture assembly is slidably mounted on the Y-axis slide rail. The XYZ-axis slide rails together constitute the alignment and shooting of the CCD lens for different modules.

[0038] Specifically, a fixing plate 7 is slidably arranged on the Z-axis slide rail. An installation plate 8 is arranged on the fixing plate 7. The first CCD lens 5 and the second CCD lens 6 are arranged on the installation plate 8, and the second CCD lens 6 is located at the lower side of the first CCD lens 5.

[0039] In this solution, adjusting components are respectively connected between the first CCD lens 5, the second CCD lens 6 and the installation plate 8. The adjusting components include a first fine-tuning member 9 and a second fine-tuning member 10. The first fine-tuning member 9 adjusts the position of the first CCD lens 5 or the second CCD lens 6 in the X-axis and Z-axis directions, and the second fine-tuning member 10 adjusts the angle between the first CCD lens 5 or the second CCD lens 6 and the vertical direction.

[0040] The internal structures of the first fine-tuning member 9 and the second fine-tuning member 10 are prior arts. For details, refer to a visible light lens optical axis fine-tuning platform of a fusion detection system disclosed in the patent number CN106405777B, in which the horizontal direct fine-tuning device and the horizontal fine-tuning rotation device respectively correspond to the first fine-tuning member 9 and the second fine-tuning member 10.

[0041] Specifically, a positioning plate 11 is slidably connected to the Y-axis slide rail. A fixture plate 12 is provided on the positioning plate 11, and a fixture module 13 is provided on the fixture plate 12. The positioning plate 11 is provided with positioning holes arranged in a horizontal and vertical array. A positioning block 14 is screwed and fixed on the positioning plate 11. The fixture plate 12 can also be threadedly connected to the positioning plate 11 and can also be snap-fitted and fixed within the frame formed by the positioning blocks 14. The positioning block 14 is provided with an adjustment groove, and a screw screwed into the positioning hole is inserted into the adjustment groove.

[0042] In one embodiment, the fixture module 13 uses a fishbone fixture, and fishbone-shaped grooves 15 are provided on both sides of the fishbone fixture.

[0043] When the fishbone fixture is used to place the COC product for detection:

[0044] 1. Place the fishbone fixture with the COC product on the fixture plate and fix it through the positioning block. Up to 6 fishbone fixtures can be placed at one time.

[0045] 2. The system selects the corresponding array of the fishbone fixture. Start the device, and the device moves through the X, Y, and Z-axis slide rails to align the COC product directly below the downward-view CCD lens (only the front of the COC product needs to be detected).

[0046] 3. By adjusting the direction knobs of the first fine-tuning component and the second fine-tuning component, the CCD lens clearly captures an image of the front of the COC product.

[0047] 4. Then, the system confirms and judges the image to distinguish between good products and defective products.

[0048] 5. The system automatically moves to the next COC product through the X, Y, and Z-axis slide rails.

[0049] 6. Repeat steps 4-5. Complete the detection of all COC products on the fishbone fixture.

[0050] Feeder ( Figure 1 the fixture module in it) when placing the laser diode module product for detection:

[0051] 1. Place the feeder with the laser diode module product on the fixture plate fixed at the bottom of the device and fix the feeder through the positioning block.

[0052] 2. The system selects the corresponding array of the feeder. Start the device, and the device moves through the X, Y, and Z-axis slide rails to align the laser diode module product directly below the downward-view CCD lens and the side CCD lens. (The laser diode module product needs to detect images of the downward view and the side view)

[0053] 3. By adjusting the direction knobs of the first fine-tuning component and the second fine-tuning component, the downward-view CCD lens and the side CCD lens clearly capture the downward view and the side view that need to be detected for the laser diode module product.

[0054] 4. Then the system makes a confirmation and judgment on the image to distinguish between good products and defective products.

[0055] 5. The system automatically moves to the next laser diode module product through the X, Y, and Z-axis slides.

[0056] 6. Repeat steps 4 to 5. Complete the detection of the laser diode module products held by the fishbone fixture.

[0057] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An appearance inspection device for the manufacturing process of a coaxial packaged laser diode module, characterized in that, Comprising: Base; Y-axis slide rail, arranged on the base; X-axis slide rail, erected above the base in the form of a gantry; Z-axis slide rail, slidably connected to the X-axis slide rail; First CCD lens, slidably connected to the Z-axis slide rail, with its lens facing downwards; Second CCD lens, slidably connected to the Z-axis slide rail, with its lens facing downwards and forming an angle with the first CCD lens; Fixture assembly, slidably connected to the Y-axis slide rail.

2. The appearance inspection device for the coaxial package laser diode module manufacturing process according to claim 1, wherein A fixing plate is slidably arranged on the Z-axis slide rail, an installation plate is arranged on the fixing plate, the first CCD lens and the second CCD lens are arranged on the installation plate, and the second CCD lens is located at the lower side of the first CCD lens.

3. The appearance inspection device for the coaxial package laser diode module manufacturing process according to claim 2, wherein, Adjusting components are respectively connected between the first CCD lens and the second CCD lens and the installation plate. The adjusting components include a first fine-tuning member and a second fine-tuning member. The first fine-tuning member adjusts the position of the first CCD lens or the second CCD lens in the X-axis and Z-axis directions, and the second fine-tuning member adjusts the angle between the first CCD lens or the second CCD lens and the vertical direction.

4. The appearance inspection device for the coaxial package laser diode module manufacturing process according to claim 1, wherein A positioning plate is slidably connected to the Y-axis slide rail, a fixture plate is arranged on the positioning plate, and a fixture module is arranged on the fixture plate.

5. The appearance inspection device for the coaxial package laser diode module manufacturing process according to claim 4, wherein Positioning holes arranged in a horizontal and vertical array are formed on the positioning plate, a positioning block is screwed and fixed on the positioning plate, and the fixture plate is clamped in the positioning block.

6. The appearance inspection device for the coaxial packaged laser diode module manufacturing process according to claim 5, wherein An adjusting groove is formed on the positioning block, and a screw screwed with the positioning hole is inserted into the adjusting groove.

7. The appearance detection device for the coaxial packaged laser diode module manufacturing process according to claim 4, wherein Fishbone-shaped grooves are formed on both sides of the fixture module.

Citation Information

Patent Citations

  • A platform for fine-tuning the optical axis of a visible light lens in a fusion detection system

    CN106405777B