Phase light detection equipment for vehicle-mounted silk-screen glass cover plate

Abstract

The utility model relates to the technical field of automatic detection equipment, in particular to phase light detection equipment for a vehicle-mounted silk-screen glass cover plate. The device comprises a protection mounting outer frame, an FFU cleaning unit is arranged at the top of the protection mounting outer frame, an operation table is arranged on the outer wall of one side of the protection mounting outer frame, a pair of double-rotor linear motor modules is arranged on an inner bottom plate of the protection mounting outer frame, and a pair of detection carriers are symmetrically arranged on the two double-rotor linear motor modules. A width adjusting assembly is movably arranged at the top of each detection carrier, a pair of movable detection assemblies is further arranged in the protection installation outer frame, and the movable detection assemblies are located above the detection carriers. The imaging module designed and manufactured according to the principle of a phase light imaging system is used for detection, hundred-nanometer-level defect distinguishing capacity is achieved, fine defects which cannot be seen in the past can be captured for a transparent / high-reflectivity surface, the defects are presented in multiple dimensions, and abnormal defects on a product are accurately recognized based on a defect detection engine of deep learning.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic detection equipment, in particular to a phase light detection device for vehicle-mounted screen-printed glass covers. Background Art

[0002] With the continuous development of the intelligent electronic display field, the application of vehicle-mounted screen-printed 3D cover glass is becoming increasingly widespread, and its product quality has also been paid more and more attention during the production and manufacturing process. In the manufacturing process of vehicle-mounted screen-printed glass, appearance defect detection has become an essential link. However, at present, for the detection of vehicle-mounted screen-printed glass, highly repetitive and intelligent work is still generally completed by the human eye. But in actual detection, it is difficult for workers to continuously and stably detect with the naked eye, resulting in poor stability and reliability of detection, low work efficiency, strong subjectivity, and easy occurrence of misdetection and missed detection. At the same time, workers are prone to occupational diseases (eye diseases), which cause great harm to the body. In addition, due to the transparent and highly reflective characteristics of transparent glass, even with the help of conventional traditional vision detection means, it is impossible to achieve comprehensive, accurate and detailed detection of various types of defects of the product. Existing glass defect detection equipment has technical problems of incomplete detection and low detection efficiency. Therefore, to meet the rapid development of the glass industry and the automotive display industry, there is an urgent need to develop an efficient detection device for 3D curved glass. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a phase light detection device for vehicle-mounted screen-printed glass covers to solve the problems raised in the background art.

[0004] To achieve the above purpose, the utility model provides the following technical solutions. It includes a protective installation outer frame, an FFU cleaning unit is arranged at the top of the protective installation outer frame, an operating table is arranged on one outer wall of the protective installation outer frame, a pair of double-rotor linear motor modules are arranged on the inner bottom plate of the protective installation outer frame, a pair of detection carriers are symmetrically arranged on the two double-rotor linear motor modules, a width adjustment component is movably arranged on the top of each detection carrier, and a pair of mobile detection components are also arranged inside the protective installation outer frame, and the mobile detection components are located above the detection carriers.

[0005] Preferably, the detection carrier of the present utility model includes a support chassis movably arranged on two double-rotor linear motor modules, the double-rotor linear motor modules are drivingly connected to the support chassis, a rotating frame is movably arranged inside the support chassis, a first rotating servo motor is arranged on the outer wall of a support rod on one side of the support chassis, and a first rotating shaft speed reducer is arranged on the inner wall on the same side. The driving end of the first rotating servo motor is connected to the input end of the first rotating shaft speed reducer, and the output end of the first rotating shaft speed reducer is connected to one end of the rotating frame. A second rotating servo motor is arranged on the outer wall on one side of the rotating frame, and a second rotating shaft speed reducer is arranged on the inner wall on the same side. The driving end of the second rotating servo motor is connected to the input end of the second rotating shaft speed reducer, and the output end of the second rotating shaft speed reducer is connected to the width adjustment assembly.

[0006] Preferably, the width adjustment assembly includes a fixing plate. One end of the fixing plate is arranged on the output end of the second rotating shaft speed reducer, and the other end of the fixing plate is movably arranged on the rotating frame. A pair of bearing seats are symmetrically arranged on the fixing plate, and a bidirectional lead screw is movably arranged between the two bearing seats. A turning handle is arranged at one end of the bidirectional lead screw, and a pair of fixing rods are symmetrically arranged on the bidirectional lead screw. A pair of first guide rails are also symmetrically arranged on the fixing plate, and the two first guide rails are located on both sides of the bearing seats. Sliders I are arranged at the bottoms of both ends of the fixing rods, and the sliders I are movably arranged on the first guide rails.

[0007] Preferably, convex brackets are arranged on the tops of one group of fixing rods, and concave brackets are arranged on the tops of the other group of fixing rods. Several vacuum suction holes are arranged on the tops of the concave brackets and the convex brackets, and both the concave brackets and the convex brackets are connected to a vacuum pump.

[0008] Preferably, the mobile detection assembly includes a linear motor driving module arranged inside a protection and installation outer frame. A second guide rail is arranged on the inner wall on one side of the protection and installation outer frame. A moving plate is drivingly connected to the linear motor driving module. A slider II is arranged at the bottom of the side of the moving plate away from the linear motor driving module, and the slider II is slidably arranged on the second guide rail. A lifting electric cylinder is arranged downward on the top of the moving plate. After the telescopic rod of the lifting electric cylinder passes through the moving plate, a phase light imaging module is arranged on its top. Several guide rods are arranged on the top of the phase light imaging module, and several guide sleeves are arranged at the corresponding positions of the top of the moving plate for the several guide rods. The guide rods are movably arranged inside the guide sleeves.

[0009] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects:

[0010] The imaging module of the present utility model is designed and manufactured by adopting the principle of a phase light imaging system, with a defect resolution ability at the nanometer level. It can capture subtle defects that could not be seen before on transparent / highly reflective surfaces, present the defects in multiple dimensions, and accurately identify abnormal defects on the product based on a deep learning-based defect detection engine. For mobile phone glass 3D cover products, various appearance defects can be clearly and meticulously distinguished, with high accuracy, and it can effectively handle various defect situations such as pits, cracks, warping, gaps, stains, sand grains, burrs, bubbles, color unevenness, and different colors.

[0011] The present utility model can comprehensively detect the front and back (or concave and convex surfaces), arc edges, and R corners of the product, fully adapting to the coverage of 2D to 3D large-curved and large-arc glass products for vehicles. Multiple products can be detected simultaneously, greatly improving the detection efficiency and shortening the detection time.

[0012] The present utility model can achieve rapid transformation and adjustment of the product posture through a multi-axis linkage detection mechanism, can quickly increase the photographing points according to the product form and detected defects, and through the cooperation of components such as a double-moving element linear motor module, a first rotary servo motor, and a second rotary servo motor, can achieve precise movement and rotation of the detection carrier, as well as the adaptation of the width adjustment component to arc-shaped glass covers with different widths.

[0013] The present utility model has a high degree of automation, reduces the labor intensity of workers, and improves the feeding and detection efficiency. When in use, the positions of two fixed rods can be adjusted according to the width of the arc-shaped glass cover, and the cover can be automatically adsorbed and fixed through a vacuum pump and vacuum adsorption holes. Automatic photographing and detection are achieved by using a lifting electric cylinder, a phase light imaging module, a linear motor drive module, etc. After the detection is completed, the arc-shaped glass cover can be automatically transferred to another detection carrier for detection of the other side.

[0014] The overall structure of the present utility model is simple, compact, reasonable, and ingenious, easy to maintain, occupies less space, has a fast configuration switch, is convenient to use, has strong versatility, the device has strong expandability, is convenient to dock with upstream and downstream devices, and the FFU clean unit protecting the top of the installation outer frame provides a clean working environment inside the device, further ensuring the accuracy of the detection. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the other side view of the overall structure of the present utility model;

[0017] Figure 3 It is a schematic diagram of the structure when the double-moving element linear motor module of the present utility model is assembled with the detection carrier;

[0018] Figure 4Schematic diagram of the structure when two width adjustment components of the present utility model are respectively assembled with a concave bracket and a convex bracket;

[0019] Figure 5 For Figure 4 Enlarged view at position A in

[0020] Figure 6 Schematic diagram of the width adjustment component structure of the present utility model;

[0021] Figure 7 Schematic diagram of the mobile detection component structure of the present utility model;

[0022] Figure 8 Schematic diagram of the positional relationship between the mobile detection component and the detection carrier of the present utility model.

[0023] Reference numerals: protective installation outer frame 1, FFU cleaning unit 2, double-rotor linear motor module 3, detection carrier 4, support base frame 40, first rotary servo motor 41, first rotary shaft reducer 42, rotary frame 43, second rotary servo motor 44, second rotary shaft reducer 45, width adjustment component 5, bearing seat 50, fixing plate 51, first guide rail 52, bidirectional lead screw 53, fixed rod 54, slider one 55, turning handle 56, convex bracket 6, concave bracket 7, vacuum adsorption hole 8, mobile detection component 9, phase light imaging module 90, linear motor drive module 91, moving plate 92, second guide rail 93, slider two 94, lifting electric cylinder 95, guide sleeve 96, guide rod 97, operation table 10. Detailed implementation manners

[0024] To make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the specific implementation manners and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present utility model. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0025] As Figures 1-8 shown, a phase light detection device for vehicle-mounted silk-screened glass covers proposed by the present utility model mainly includes a protective installation outer frame 1, an FFU cleaning unit 2, an operation table 10, a double-rotor linear motor module 3, a detection carrier 4 and a mobile detection component 9;

[0026] The protective installation outer frame 1 serves as the external support structure of the entire device. The FFU cleaning unit 2 is installed on its top to provide a clean working environment inside the device. The operation table 10 provided on one outer wall is used for operating and controlling the device;

[0027] A pair of dual-rotor linear motor modules 3 are installed on the inner bottom plate of the protection and installation outer frame 1. The detection carrier 4 is movably arranged on the dual-rotor linear motor module 3. The dual-rotor linear motor module 3 is drivingly connected to the support chassis 40, and can drive the detection carrier 4 to move linearly.

[0028] A rotating frame 43 is movably arranged in the support chassis 40 of the detection carrier 4. The first rotary servo motor 41 on the outer wall of a support rod on one side of the support chassis 40 is connected to one end of the rotating frame 43 through the first rotary shaft reducer 42, so as to drive the rotating frame 43 to rotate. The second rotary servo motor 44 on the outer wall of one side of the rotating frame 43 is connected to the width adjustment assembly 5 through the second rotary shaft reducer 45.

[0029] One end of the fixed plate 51 of the width adjustment assembly 5 is arranged at the output end of the second rotary shaft reducer 45, and the other end is movably arranged on the rotating frame 43. A bidirectional lead screw 53 is movably arranged between a pair of bearing seats 50 on the fixed plate 51. The knob 56 at one end of the bidirectional lead screw 53 can be used to adjust the rotation of the lead screw. A pair of fixed rods 54 on the bidirectional lead screw 53 are movably arranged on a pair of first guide rails 52 on the fixed plate 51 through the sliders one 55 at both ends of the bottom. A convex bracket 6 is arranged at the top of one group of fixed rods 54, and a concave bracket 7 is arranged at the top of the other group of fixed rods 54. A plurality of vacuum adsorption holes 8 at the tops of the concave bracket 7 and the convex bracket 6 are connected to a vacuum pump for adsorbing and fixing the arc glass cover plate.

[0030] The linear motor drive module 91 in the mobile detection assembly 9 is arranged in the protection and installation outer frame 1. A second guide rail 93 is arranged on the inner wall of one side of the protection and installation outer frame 1. The linear motor drive module 91 drives the moving plate 92 to move. The slider two 94 at the bottom of one side of the moving plate 92 is slidably arranged on the second guide rail 93. The lifting electric cylinder 95 arranged downward at the top of the moving plate 92 can drive the telescopic rod to drive the phase light imaging module 90 at the top to move up and down after passing through the moving plate 92. A plurality of guide rods 97 at the top of the phase light imaging module 90 are movably arranged in a corresponding plurality of guide sleeves 96 at the top of the moving plate 92 to play a guiding role.

[0031] When using this device, first, it is necessary to determine whether to rotate the handle 56 forward or backward according to the width of the arc-shaped glass cover plate. By rotating the handle 56, the two fixed rods 54 can be adjusted to move inward or outward simultaneously. After adjusting them to the appropriate width, place the arc-shaped glass cover plate on the two convex brackets 6. Then, turn on the vacuum pump for evacuation. At this time, several vacuum adsorption holes 8 will adsorb and fix the cover plate. Subsequently, start the lifting electric cylinder 95 of the top moving detection component 9 to lower the phase light imaging module 90, which will take pictures and detect the arc-shaped glass cover plate. Then, turn on the linear motor drive module 91 to drive the moving plate 92 to move forward. When it moves to both ends of the arc-shaped glass plate, the two ends of the arc-shaped glass cover plate can be rotated to directly below the phase light imaging module 90 for taking pictures and detection by rotating the second rotary servo motor 44 forward or backward;

[0032] After the detection is completed, reset all components. Then, rotate the first rotary servo motors 41 of the two detection carriers 4 in opposite directions to rotate the rotating frame 43 by 90 degrees. Then, by controlling the double-rotor linear motor module 3, move the two support chassis 40 synchronously inward until the convex brackets 6 fit against the arc-shaped glass cover plate and then stop. Subsequently, turn on the vacuum pump of the concave bracket 7 and turn off the vacuum pump of the convex bracket 6 at the same time, so that the arc-shaped glass cover plate can be transferred to another detection carrier 4. After that, reset the device and take pictures and detect the other side of the arc-shaped glass cover plate according to the above steps, thus completing the automatic detection of both sides of the arc-shaped glass cover plate.

[0033] It should be understood that the above specific embodiments of the present invention are only used for exemplary illustration or explanation of the principle of the present invention, and do not constitute a limitation to the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A phase light detection device for a vehicle-mounted silk-screened glass cover plate, which comprises a protective installation outer frame (1), a FFU cleaning unit (2) is arranged at the top of the protective installation outer frame (1), and an operating table (10) is arranged on one outer wall of the protective installation outer frame (1), and is characterized in that: A pair of double-rotor linear motor modules (3) are arranged on the inner bottom plate of the protection and installation outer frame (1). A pair of detection carriers (4) are symmetrically arranged on the two double-rotor linear motor modules (3). A width adjustment component (5) is movably arranged on the top of each detection carrier (4). A pair of mobile detection components (9) are also arranged inside the protection and installation outer frame (1), and the mobile detection components (9) are located above the detection carriers (4).

2. The phase light detection device for a vehicle-mounted screen-printed glass cover plate according to claim 1, characterized in that: The detection carrier (4) includes a support bottom frame (40) movably arranged on the two double-rotor linear motor modules (3). The double-rotor linear motor module (3) is drivingly connected to the support bottom frame (40). A rotating frame (43) is movably arranged inside the support bottom frame (40). A first rotating servo motor (41) is arranged on the outer wall of a support rod on one side of the support bottom frame (40), and a first rotating shaft speed reducer (42) is arranged on the inner wall on the same side. The transmission end of the first rotating servo motor (41) is connected to the input end of the first rotating shaft speed reducer (42). The output end of the first rotating shaft speed reducer (42) is connected to one end of the rotating frame (43). A second rotating servo motor (44) is arranged on the outer wall of one side of the rotating frame (43), and a second rotating shaft speed reducer (45) is arranged on the inner wall on the same side. The transmission end of the second rotating servo motor (44) is connected to the input end of the second rotating shaft speed reducer (45). The output end of the second rotating shaft speed reducer (45) is connected to the width adjustment component (5).

3. The phase light detection device for a vehicle-mounted silk-screen glass cover plate according to claim 2, wherein: The width adjustment component (5) includes a fixed plate (51). One end of the fixed plate (51) is arranged on the output end of the second rotating shaft speed reducer (45). The other end of the fixed plate (51) is movably arranged on the rotating frame (43). A pair of bearing seats (50) are symmetrically arranged on the fixed plate (51). A bidirectional lead screw (53) is movably arranged between the two bearing seats (50). A turning handle (56) is arranged at one end of the bidirectional lead screw (53). A pair of fixed rods (54) are symmetrically arranged on the bidirectional lead screw (53). A pair of first guide rails (52) are also symmetrically arranged on the fixed plate (51). The two first guide rails (52) are located on both sides of the bearing seats (50). Sliders one (55) are arranged at the bottoms of both ends of the fixed rods (54), and the sliders one (55) are movably arranged on the first guide rails (52).

4. The phase light detection device for a vehicle-mounted silk-screen glass cover plate according to claim 3, characterized in that: Convex brackets (6) are arranged on the tops of one group of fixed rods (54), and concave brackets (7) are arranged on the tops of the other group of fixed rods (54). A plurality of vacuum adsorption holes (8) are arranged on the tops of the concave brackets (7) and the convex brackets (6), and both the concave brackets (7) and the convex brackets (6) are connected to a vacuum pump.

5. The phase light detection device for a vehicle-mounted screen-printed glass cover plate according to claim 4, characterized in that: The mobile detection component (9) includes a linear motor drive module (91) arranged inside the protection and installation outer frame (1). A second guide rail (93) is arranged on one inner wall of the protection and installation outer frame (1). A moving plate (92) is drivingly connected to the linear motor drive module (91). A second slider (94) is arranged at the bottom of the side of the moving plate (92) away from the linear motor drive module (91). The second slider (94) is slidably arranged on the second guide rail (93). A lifting electric cylinder (95) is arranged downward at the top of the moving plate (92). After the telescopic rod of the lifting electric cylinder (95) passes through the moving plate (92), a phase light imaging module (90) is arranged at its top. Several guide rods (97) are arranged at the top of the phase light imaging module (90). Several guide sleeves (96) are arranged at the corresponding positions of the several guide rods (97) on the top of the moving plate (92). The guide rods (97) are movably arranged in the guide sleeves (96).

Images