Plug crimping machine for power line production

By designing the plug crimping machine for the beam wire and crimping mechanism, the safety hazards caused by manual handheld operation are solved, and the stable fixation and safe crimping of the power wire are achieved, which improves the safety of the equipment.

CN223141259UActive Publication Date: 2025-07-22ZHUANGSHANCHUAN ELECTRICITY IND PROD (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202422002615.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-22
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing plug crimping machines used for power cord production rely on manual handheld operation, which is difficult to ensure that the operator's hands and crimping parts maintain a safe distance. Strong pressure may cause the power cord to rebound or splash instantly, causing damage to the hands.

Method used

A plug crimping machine including a wire harness mechanism and a crimping mechanism is designed, and the power cord is fixed to the positioning plate through the wire harness mechanism, and the lifting plate is driven by a cylinder to perform crimping, instead of manual handheld operation.

Benefits of technology

Improve the safety index of the equipment, ensure the safety of the operator, and avoid the damage caused by the power cord rebound or splashing against the hands.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223141259U_ABST
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Abstract

The utility model relates to the related technical field of power line production, in particular to a plug crimping machine for power line production, which comprises a main body, and a bunching mechanism is arranged on the surface of an operation table. According to the plug crimping machine for power line production, through the arrangement of the wire bunching mechanism, before the power line needs to be crimped, the power line to be processed is firstly placed on the wire bunching assembly of the positioning plate, the position of the power line corresponds to a through hole and a groove in the wire bunching assembly, and then a knob is rotated to drive a threaded rod to rotate; the threaded rod is rotatably connected with the clamping plate, and the clamping plate is connected with the sliding groove through the sliding block, so that the clamping plate is pushed to move along the sliding groove, the positioning rod on the clamping plate is inserted into the positioning hole in the wire bunching assembly, then the pressing plate on the rotating shaft is rotated to cover the power line, and finally the bolt is tightened to tightly press the pressing plate on the power line. And therefore, manual handheld machining is replaced, and the safety index of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to the production of power cords, and particularly relates to a plug press for power cord production. Background Technique

[0002] The power cord is an important component for transmitting electric energy and is widely used in various electronic devices, household appliances, and industrial equipment. Its processing quality directly affects the normal operation and use safety of the equipment. The processing of the power cord refers to the process of manufacturing the raw materials into a power cord that meets specific specifications and performance requirements through a series of processes and equipment. Therefore, there is a particular need for a plug press for power cord production.

[0003] However, for the existing plug presses for power cord production, during use, if the traditional power cord pressing method relies on manual holding operation, it is difficult to ensure a safe distance between the operator's hand and the pressing part. During the pressing process, the strong pressure may cause the power cord to instantaneously rebound or splash, causing harm to the hand. Content of the Utility Model

[0004] The purpose of the utility model is to provide a plug press for power cord production to solve the problem in the above background technique that for the existing plug presses for power cord production, during use, if the traditional power cord pressing method relies on manual holding operation, it is difficult to ensure a safe distance between the operator's hand and the pressing part, and during the pressing process, the strong pressure may cause the power cord to instantaneously rebound or splash, causing harm to the hand.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A plug press for power cord production, including a main body, the bottom of the main body is fixedly connected with welding feet, the surface of the main body is fixedly connected with an operating table, the surface of the operating table is fixedly connected with a positioning plate, the surface of the positioning plate is fixedly connected with positioning blocks, a wire bundling mechanism is arranged on the surface of the operating table, a column is fixedly connected to the surface of the main body, and a pressing mechanism is arranged on the surface of the column;

[0006] The wire bundling mechanism includes a sliding groove, a sliding block, a clamping plate, a positioning rod, a threaded rod, a knob, a wire bundling component, a positioning hole, a through hole, a groove, a rotating shaft, a pressing plate and a bolt. A sliding groove is formed on the surface of the operating table. A sliding block is connected inside the sliding groove. A clamping plate is fixedly connected to the surface of the sliding block. A positioning rod is fixedly connected to the surface of the clamping plate. A threaded rod is rotatably connected to the other surface of the clamping plate. The other end of the threaded rod is fixedly connected to a knob. A wire bundling component is connected to the surface of the positioning plate. A positioning hole is formed on one side surface of the wire bundling component. A through hole is formed on the surface of the wire bundling component. A groove is formed on the surface of the wire bundling component. A rotating shaft is fixedly connected to the surface of the wire bundling component. A pressing plate is rotatably connected to the surface of the rotating shaft. A bolt passes through the surface of the pressing plate.

[0007] Preferably, four groups of positioning blocks are provided on the surface of the positioning plate, and the four groups of positioning blocks are respectively arranged at the four corner positions of the positioning plate.

[0008] Preferably, the size of the sliding groove matches the size of the sliding block, and two groups of clamping plates are provided.

[0009] Preferably, the size of the positioning rod matches the size of the positioning hole, and the position of the positioning hole corresponds to the position of the positioning rod.

[0010] Preferably, the pressing plate and the wire bundling component form a rotating structure through the rotating shaft, and the pressing plate is threadedly connected to the wire bundling component through the bolt.

[0011] Preferably, the crimping mechanism includes a limiting groove, a limiting block, a lifting plate, a crimping component, a telescopic rod and a cylinder. A limiting groove is formed on one side surface of the column. A limiting block is connected inside the limiting groove. A lifting plate is fixedly connected to the surface of the limiting block. A crimping component is fixedly connected to one side surface of the lifting plate. A telescopic rod is fixedly connected to the surface of the lifting plate. The other end of the telescopic rod is fixedly connected to a cylinder.

[0012] Preferably, the lifting plate and the cylinder form a telescopic structure through the telescopic rod, and the size of the limiting groove is the same as the size of the limiting block.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the plug press machine used in the production of power cords, through the setting of the wire bundling mechanism, before the power cord needs to be pressed, first place the power cord to be processed on the wire bundling component of the positioning plate, so that the position of the power cord corresponds to the through holes and grooves on the wire bundling component. Then rotate the knob to drive the threaded rod to rotate. Since the threaded rod is rotatably connected to the clamping plate, and the clamping plate is connected to the sliding groove through the sliding block, the clamping plate is pushed to move along the sliding groove, making the clamping plate approach the wire bundling component. At this time, the positioning rod on the clamping plate will insert into the positioning hole on the wire bundling component, thereby realizing the clamping of the wire bundling component. Then rotate the pressing plate on the rotating shaft to cover the upper part of the power cord. Finally, tighten the bolt to tightly press the pressing plate on the power cord, completing the comprehensive fixing and wire bundling operation of the power cord, thus replacing manual holding for processing, and further improving the safety index of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic side view external structure diagram of the present utility model;

[0015] Figure 2 It is a schematic cross-sectional structure diagram of the pressing mechanism of the present utility model;

[0016] Figure 3 It is a schematic cross-sectional structure diagram of the wire bundling mechanism of the present utility model;

[0017] Figure 4 It is a schematic structure diagram of the cooperation between the rotating shaft and the pressing plate of the present utility model.

[0018] In the figure: 1, main body; 2, welding leg; 3, operating table; 4, positioning plate; 5, positioning block; 6, wire bundling mechanism; 601, sliding groove; 602, sliding block; 603, clamping plate; 604, positioning rod; 605, threaded rod; 606, knob; 607, wire bundling component; 608, positioning hole; 609, through hole; 610, groove; 611, rotating shaft; 612, pressing plate; 613, bolt; 7, column; 8, pressing mechanism; 801, limiting groove; 802, limiting block; 803, lifting plate; 804, pressing component; 805, telescopic rod; 806, cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-4, the present utility model provides a technical solution: a plug press for power cord production, including a main body 1, a welding leg 2 is fixedly connected to the bottom of the main body 1, an operating table 3 is fixedly connected to the surface of the main body 1, a positioning plate 4 is fixedly connected to the surface of the operating table 3, a positioning block 5 is fixedly connected to the surface of the positioning plate 4, a wire bundling mechanism 6 is arranged on the surface of the operating table 3, a column 7 is fixedly connected to the surface of the main body 1, and a pressing mechanism 8 is arranged on the surface of the column 7;

[0021] The wire bundling mechanism 6 includes a sliding groove 601, a sliding block 602, a clamping plate 603, a positioning rod 604, a threaded rod 605, a knob 606, a wire bundling component 607, a positioning hole 608, a through hole 609, a groove 610, a rotating shaft 611, a pressing plate 612 and a bolt 613. A sliding groove 601 is opened on the surface of the operating table 3, a sliding block 602 is connected inside the sliding groove 601, a clamping plate 603 is fixedly connected to the surface of the sliding block 602, a positioning rod 604 is fixedly connected to the surface of the clamping plate 603, a threaded rod 605 is rotatably connected to the other surface of the clamping plate 603, a knob 606 is fixedly connected to the other end of the threaded rod 605, a wire bundling component 607 is connected to the surface of the positioning plate 4, a positioning hole 608 is opened on one side surface of the wire bundling component 607, a through hole 609 is opened on the surface of the wire bundling component 607, a groove 610 is opened on the surface of the wire bundling component 607, a rotating shaft 611 is fixedly connected to the surface of the wire bundling component 607, a pressing plate 612 is rotatably connected to the surface of the rotating shaft 611, and a bolt 613 penetrates through the surface of the pressing plate 612. Through the setting of the wire bundling mechanism 6, before the power cord needs to be pressed, first place the power cord to be processed on the wire bundling component 607 of the positioning plate 4, so that the position of the power cord corresponds to the through hole 609 and the groove 610 on the wire bundling component 607. Then rotate the knob 606 to drive the threaded rod 605 to rotate. Since the threaded rod 605 is rotatably connected to the clamping plate 603, and the clamping plate 603 is connected to the sliding groove 601 through the sliding block 602, the clamping plate 603 is pushed to move along the sliding groove 601, so that the clamping plate 603 approaches the wire bundling component 607. At this time, the positioning rod 604 on the clamping plate 603 will insert into the positioning hole 608 on the wire bundling component 607, thereby realizing the clamping of the wire bundling component 607. Then rotate the pressing plate 612 on the rotating shaft 611 to cover the upper part of the power cord. Finally, tighten the bolt 613 to tightly press the pressing plate 612 on the power cord, completing the comprehensive fixing and wire bundling operation of the power cord, thus replacing manual holding for processing, and further improving the safety index of the equipment.

[0022] Furthermore, four groups of positioning blocks 5 are arranged on the surface of the positioning plate 4, and the four groups of positioning blocks 5 are respectively arranged at the four corner positions of the positioning plate 4. Through the setting of the positioning blocks 5, during use, the placement of the wire bundling component 607 is made more accurate.

[0023] Furthermore, the size of the sliding groove 601 matches the size of the sliding block 602. There are two sets of clamping plates 603. Through the setting of the sliding groove 601, the sliding of the clamping plates 603 becomes more stable.

[0024] Furthermore, the size of the positioning rod 604 matches the size of the positioning hole 608, and the position of the positioning hole 608 corresponds to the position of the positioning rod 604. Through the setting of the positioning rod 604 and the positioning hole 608, during use, the clamping of the wire harness assembly 607 becomes more stable.

[0025] Furthermore, the pressing plate 612 forms a rotating structure with the wire harness assembly 607 through the rotating shaft 611, and the pressing plate 612 is threadedly connected to the wire harness assembly 607 through the bolt 613. Through the setting of the pressing plate 612, during use, the bundling of the power cord becomes more stable.

[0026] Furthermore, the crimping mechanism 8 includes a limiting groove 801, a limiting block 802, a lifting plate 803, a crimping component 804, a telescopic rod 805, and a cylinder 806. A limiting groove 801 is formed on one side surface of the column 7, a limiting block 802 is connected inside the limiting groove 801, a lifting plate 803 is fixedly connected to the surface of the limiting block 802, a crimping component 804 is fixedly connected to one side surface of the lifting plate 803, a telescopic rod 805 is fixedly connected to the surface of the lifting plate 803, and the other end of the telescopic rod 805 is fixedly connected to the cylinder 806. Through the setting of the crimping mechanism 8, after the power cord is bundled, first start the cylinder 806. The operation of the cylinder 806 drives the telescopic rod 805 to press down the lifting plate 803. After adjusting to the corresponding position, the crimping component 804 will start to crimp the power cord.

[0027] Furthermore, the lifting plate 803 forms a telescopic structure with the cylinder 806 through the telescopic rod 805, and the size of the limiting groove 801 is the same as the size of the limiting block 802. Through the setting of the limiting groove 801, during use, the lifting of the lifting plate 803 becomes more stable.

[0028] Working principle: Through the setting of the wire bundling mechanism 6, before the power cord needs to be crimped, first place the power cord to be processed on the wire bundling component 607 of the positioning plate 4, so that the position of the power cord corresponds to the through holes 609 and grooves 610 on the wire bundling component 607. Then rotate the knob 606 to drive the threaded rod 605 to rotate. Since the threaded rod 605 is rotatably connected to the clamping plate 603, and the clamping plate 603 is connected to the sliding groove 601 through the sliding block 602, the clamping plate 603 is pushed to move along the sliding groove 601, so that the clamping plate 603 approaches the wire bundling component 607. At this time, the positioning rod 604 on the clamping plate 603 will insert into the positioning hole 608 on the wire bundling component 607, thereby realizing the clamping of the wire bundling component 607. Then rotate the pressing plate 612 on the rotating shaft 611 to cover the upper part of the power cord. Finally, tighten the bolt 613 to tightly press the pressing plate 612 on the power cord, completing the overall fixing and wire bundling operation of the power cord, replacing manual holding for processing, and thus improving the safety index of the equipment. Subsequently, after the power cord is wire-bundled, first start the cylinder 806. The operation of the cylinder 806 drives the telescopic rod 805 to press down the lifting plate 803. After adjusting to the corresponding position, the crimping component 804 will start to crimp the power cord.

[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plug press for power cord production, comprising a main body (1), characterized in that: The bottom of the main body (1) is fixedly connected with welding feet (2), the surface of the main body (1) is fixedly connected with an operating table (3), the surface of the operating table (3) is fixedly connected with a positioning plate (4), the surface of the positioning plate (4) is fixedly connected with positioning blocks (5), a wire bundling mechanism (6) is arranged on the surface of the operating table (3), a column (7) is fixedly connected to the surface of the main body (1), and a crimping mechanism (8) is arranged on the surface of the column (7). The wire bundling mechanism (6) includes a sliding groove (601), a sliding block (602), a clamping plate (603), a positioning rod (604), a threaded rod (605), a knob (606), a wire bundling assembly (607), a positioning hole (608), a through hole (609), a groove (610), a rotating shaft (611), a pressing plate (612) and a bolt (613). A sliding groove (601) is formed on the surface of the operating table (3), the inside of the sliding groove (601) is connected with a sliding block (602), the surface of the sliding block (602) is fixedly connected with a clamping plate (603), the surface of the clamping plate (603) is fixedly connected with a positioning rod (604), the other surface of the clamping plate (603) is rotatably connected with a threaded rod (605), the other end of the threaded rod (605) is fixedly connected with a knob (606), a wire bundling assembly (607) is connected to the surface of the positioning plate (4), a positioning hole (608) is formed on one side surface of the wire bundling assembly (607), a through hole (609) is formed on the surface of the wire bundling assembly (607), a groove (610) is formed on the surface of the wire bundling assembly (607), a rotating shaft (611) is fixedly connected to the surface of the wire bundling assembly (607), a pressing plate (612) is rotatably connected to the surface of the rotating shaft (611), and a bolt (613) penetrates through the surface of the pressing plate (612).

2. The plug press for power cord production according to claim 1, wherein: Four groups of positioning blocks (5) are arranged on the surface of the positioning plate (4), and the four groups of positioning blocks (5) are respectively arranged at the four corner positions of the positioning plate (4).

3. The plug pressing machine for power cord production according to claim 1, wherein: The size of the sliding groove (601) is matched with the size of the sliding block (602), and two groups of clamping plates (603) are provided.

4. A plug press for power cord production according to claim 1, characterized in that: The size of the positioning rod (604) is matched with the size of the positioning hole (608), and the position of the positioning hole (608) corresponds to the position of the positioning rod (604).

5. A plug press for power cord production according to claim 1, characterized in that: The pressing plate (612) forms a rotating structure with the wire bundling assembly (607) through the rotating shaft (611), and the pressing plate (612) is threadedly connected with the wire bundling assembly (607) through the bolt (613).

6. A plug press for power cord production according to claim 1, characterized in that: The crimping mechanism (8) includes a limit groove (801), a limit block (802), a lifting plate (803), a crimping component (804), a telescopic rod (805) and a cylinder (806). A limit groove (801) is formed on one side surface of the column (7). The limit block (802) is connected inside the limit groove (801). The surface of the limit block (802) is fixedly connected with the lifting plate (803). A crimping component (804) is fixedly connected to one side surface of the lifting plate (803). A telescopic rod (805) is fixedly connected to the surface of the lifting plate (803). The other end of the telescopic rod (805) is fixedly connected with the cylinder (806).

7. A plug press for power cord production according to claim 6, characterized in that: The lifting plate (803) and the cylinder (806) form a telescopic structure through the telescopic rod (805). The size of the limit groove (801) is the same as that of the limit block (802).