Photovoltaic module with high reliability and long service life
By introducing the back structure of the longitudinal frame and folding feet into the photovoltaic module, combined with the masking cloth and pulling rope system, the lodging and damage caused by aging of the joints of the photovoltaic module are solved, and the structural strength and service life of the component are improved.
Patent Information
- Application Number
- CN202422365070.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
During long-term use of existing photovoltaic modules, the connecting joints are prone to aging, resulting in lodging and damage under strong weather and climate influences.
The back structure of the longitudinal frame is adopted, combined with the cloth cover assembly and folding feet, the fabric is dust-proof and flexible traction and wind-resistant, and the structural strength is improved, and the support is enhanced by the back plate buckle and extrusion bolt, which solves the problem of oxidation and damage to the screw rivet joint.
It improves the structural strength and service life of photovoltaic modules, prevents lodging and damage, and achieves high reliability and long-life photovoltaic modules.
Smart Images

Figure CN223141865U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field, and particularly relates to a highly reliable and long - life photovoltaic module. Background Art
[0002] Photovoltaic modules utilize the photovoltaic effect, that is, when light shines on a semiconductor material, it causes a potential difference inside the semiconductor, thereby generating an electric current, which is a physical phenomenon. Photovoltaic modules mainly consist of photovoltaic cells (i.e., solar cells), encapsulation materials, junction boxes, brackets, etc. Photovoltaic cells are the central part of photovoltaic modules and are usually made of semiconductor materials such as silicon and cadmium telluride. When sunlight shines on the photovoltaic cells, photons interact with electrons in the semiconductor material, causing the electrons to jump from the valence band to the conduction band, generating free electrons and free holes. The free electrons and free holes form an electric field inside the semiconductor, thereby generating an electric current. The encapsulation materials are used to protect the photovoltaic cells and prevent the influence of the external environment on the cell performance.
[0003] However, the structures of photovoltaic modules currently used in the market will face factors such as the aging of connection joints and support joints during long - term use. Under the influence of these factors, and affected by strong weather and climate, these photovoltaic modules will experience situations such as lodging and damage and cannot be used directly.
[0004] Therefore, the utility model provides a highly reliable and long - life photovoltaic module. The present application utilizes the extension of the structure on the back of the longitudinal frame to expand the structural strength of the photovoltaic module and improve the service life of the photovoltaic module. The present application uses the winding devices on the left and right sides of the inner wall of the longitudinal frame to cooperate with the cover cloth to complete the back shielding and dust prevention and preliminary wind resistance treatment processes. At the same time, the folding support structure can cooperate with the pull rope to perform flexible traction and tension support processes. It solves the technical problem that ordinary screw - riveted joints are damaged after oxidation. Summary of the Invention
[0005] To achieve the above object, the technical solution of the utility model is as follows:
[0006] A highly reliable and long - life photovoltaic module includes a photovoltaic cross - frame and a photovoltaic longitudinal frame; the photovoltaic cross - frame and the photovoltaic longitudinal frame are assembled into a rectangular frame structure, and cloth covering components are installed on the left and right of the inner end face of the photovoltaic longitudinal frame;
[0007] Four groups of back - plate buckles are installed on the photovoltaic longitudinal frame along the outer side of the cloth covering components, and the back - plate buckles are in contact with the back support of the placed photovoltaic panel;
[0008] Folding support feet are installed on the back of the photovoltaic longitudinal frame in a countersunk manner.
[0009] Further, the cloth covering component includes a cloth covering unwinding roller, a cloth covering winding roller and a cloth covering;
[0010] The cloth unwinding roller and the cloth winding roller are mirror - distributed structures along the left - right two - side photovoltaic longitudinal frames, and a cloth is connected between the cloth unwinding roller and the cloth winding roller.
[0011] Furthermore, screw holes are provided in the backplane buckle, and the extrusion bolts installed in the screw holes are in extrusion contact with the back of the photovoltaic panel.
[0012] Furthermore, the folding support leg includes a support end, a disassembly and assembly end, a converging end, and a pull rope;
[0013] The bottom of the folding support leg body is fixedly and integrally connected with the support end, and the support end is in supporting contact with the external photovoltaic installation base;
[0014] The top of the folding support leg is fixedly connected to the converging end through the disassembly and assembly end. The top of the converging end is open and reserved with an anti - wear port, which is communicated with the blind hole longitudinally opened in the folding support leg body. The root end of the pull rope extending into the anti - wear port is fixedly connected to the bottom of the blind hole.
[0015] Furthermore, the top end of the pull rope is connected to the winding of the wire - bundling roller.
[0016] Furthermore, the wire - bundling roller is installed with a tensioning roller at the root position. The tensioning roller is in tensioning and winding contact with the pull rope, and a tensioning adjustment nut is installed along the side of the tensioning roller.
[0017] The beneficial effects of the present utility model are as follows:
[0018] Compared with the prior art, the utility model provides a high - reliability and long - life photovoltaic module. The present application utilizes the extension of the structure on the back of the longitudinal frame to expand the structural strength of the photovoltaic module and improve the service life of the photovoltaic module. The present application completes the back shielding for dust prevention and the preliminary wind - resistance treatment process through the winding devices on the left and right sides of the inner wall of the longitudinal frame in cooperation with the cloth. At the same time, the folding support leg structure can cooperate with the pull rope to perform flexible traction and tensioning support processes. It solves the technical problem that the ordinary screw - riveted joints are damaged due to oxidation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is the rear view of a high - reliability and long - life photovoltaic module of the present utility model.
[0020] Figure 2 It is the structural schematic diagram of the folding support leg of a high - reliability and long - life photovoltaic module of the present utility model.
[0021] LIST OF DRAWING REFERENCES:
[0022] 1 is a photovoltaic cross frame, 2 is a wire bundling roller, 3 is a tensioning roller, 4 is a covering cloth unwinding roller, 5 is a photovoltaic longitudinal frame, 6 is a back plate buckle, 7 is a photovoltaic panel groove, 8 is a screw hole, 9 is a folding support leg, 10 is a covering cloth winding roller, 11 is a covering cloth, 12 is a tensioning adjustment nut, 13 is a support end, 14 is a disassembly and assembly end, 15 is an anti-abrasion port, 16 is a pull rope, 17 is a bundling end. Detailed implementation manners
[0023] The following further clarifies the present invention in conjunction with the accompanying drawings and specific implementation manners. It should be understood that the following specific implementation manners are only used to illustrate the present invention and not to limit the scope of the present invention.
[0024] As Figure 1 and Figure 2 shown, a highly reliable and long-life photovoltaic module includes a photovoltaic cross frame and a photovoltaic longitudinal frame; the photovoltaic cross frame 1 and the photovoltaic longitudinal frame 5 are assembled into a rectangular frame structure, and the covering cloth assembly is installed on the left and right of the inner end face of the photovoltaic longitudinal frame 5; among them, the photovoltaic cross frame 1 and the photovoltaic longitudinal frame 5 are combined into an overall photovoltaic frame assembly. And the structure of the covering cloth assembly installed on the back of the overall photovoltaic frame assembly can cooperate with the photovoltaic support to complete the auxiliary assembly for wind and rain protection.
[0025] Four groups of back plate buckles 6 are installed along the outer side of the covering cloth assembly on the photovoltaic longitudinal frame 5, and the back plate buckles 6 are in contact with the back support of the placed photovoltaic panel; among them, the back plate buckles 6 are used to cooperate with and support the back of the photovoltaic panel installed inside the photovoltaic support and support the photovoltaic panel.
[0026] The photovoltaic longitudinal frame 5 is installed with folding support legs 9 in a countersunk head manner on the back. Among them, the folding support legs 9 are used to cooperate with the photovoltaic support to complete the support process of the inclination angle.
[0027] As Figure 1 and Figure 2 shown, the covering cloth assembly includes a covering cloth unwinding roller 4, a covering cloth winding roller 10 and a covering cloth 11;
[0028] The covering cloth unwinding roller 4 and the covering cloth winding roller 10 are mirror-image distributed structures along the left and right photovoltaic longitudinal frames 5, and a covering cloth 11 is connected between the covering cloth unwinding roller 4 and the covering cloth winding roller 10. Among them, the covering cloth winding roller 10 cooperates with the covering cloth unwinding roller 4 and the covering cloth 11 to complete the covering cloth extension and collection and storage processes.
[0029] As Figure 1 and Figure 2 shown, the back plate buckle 6 is provided with a screw hole 8, and the extrusion bolt installed in the screw hole 8 is in extrusion contact with the back of the photovoltaic panel. Among them, the extrusion bolt installed in the screw hole 8 can further extrude and fasten the photovoltaic panel.
[0030] As Figure 1 and Figure 2As shown, the folding support leg 9 includes a support end 13, a disassembly and assembly end 14, a converging end 17, and a pull rope 16;
[0031] At the bottom of the folding support leg 9 body, a support end 13 is fixedly and integrally connected. The support end 13 is in supporting contact with an external photovoltaic installation base. Among them, the support end 13 can be used as a support and fixing leg structure for the external photovoltaic installation base.
[0032] At the top of the folding support leg 9, it is fixedly connected to the converging end 17 through the disassembly and assembly end 14. At the top of the converging end 17, an anti-abrasion port 15 is reserved with an open mouth. The anti-abrasion port 15 communicates with a blind hole longitudinally opened in the folding support leg 9 body. The root end of the pull rope 16 extending into the anti-abrasion port 15 is fixedly connected to the bottom of the blind hole. Among them, the disassembly and assembly end 14 at the top of the folding support leg 9 body is used as an installation structure for disassembling, assembling the converging end 17 and taking out the pull rope 16. The anti-abrasion port 15 is a structure that helps prevent the pull rope 16 from being worn by sharp corners.
[0033] As Figure 1 and Figure 2 shown, the top end of the pull rope 16 is connected to the winding of the wire reel 2. Among them, the wire reel 2 is responsible for winding the pull rope 16 and fixing the pull rope 16. Ensure that the pull rope 16 and the folding support leg 9 can be in a tensioned state to complete the support action.
[0034] As Figure 1 and Figure 2 shown, a tensioning roller 3 is installed along the root position of the wire reel 2. The tensioning roller 3 is in tensioned winding contact with the pull rope 16. A tensioning adjustment nut 12 is installed along the side of the tensioning roller 3. Among them, the tensioning roller 3 can cooperate with the tensioning adjustment nut 12 to complete the tensioning task.
[0035] It should be noted that the above content only illustrates the technical idea of the present invention and cannot be used to limit the protection scope of the present invention. For those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements all fall within the protection scope of the claims of the present invention.
Claims
1. A highly reliable and long-life photovoltaic module, comprising a photovoltaic cross frame and a photovoltaic longitudinal frame; characterized in that: The photovoltaic horizontal frame (1) and the photovoltaic vertical frame (5) are assembled to form a rectangular frame structure, and cloth covering components are installed on the left and right of the inner end face of the photovoltaic vertical frame (5); Four groups of backplane buckles (6) are installed along the outer side position of the cloth covering components on the photovoltaic vertical frame (5), and the backplane buckles (6) are in supporting contact with the back of the placed photovoltaic panel; A folding support leg (9) is installed on the back of the photovoltaic vertical frame (5) in a countersunk head manner.
2. The high-reliability and long-life photovoltaic module according to claim 1, characterized in that: The cloth covering component includes a cloth covering unwinding roller (4), a cloth covering winding roller (10) and a cloth covering (11); The cloth covering unwinding roller (4) and the cloth covering winding roller (10) are distributed in a mirror image structure along the left and right photovoltaic vertical frames (5), and a cloth covering (11) is connected between the cloth covering unwinding roller (4) and the cloth covering winding roller (10).
3. A highly reliable and long-life photovoltaic module according to claim 1, characterized in that: The backplane buckle (6) is provided with a screw hole (8), and an extrusion bolt installed in the screw hole (8) is in extrusion contact with the back of the photovoltaic panel.
4. A highly reliable and long-life photovoltaic module according to claim 1, characterized in that: The folding support leg (9) includes a support end (13), a disassembly and assembly end (14), a converging end (17) and a pull rope (16); A support end (13) is fixedly and integrally connected to the bottom of the folding support leg (9) body, and the support end (13) is in supporting contact with an external photovoltaic installation base; The top of the folding support leg (9) is fixedly connected to the converging end (17) through the disassembly and assembly end (14). An anti-wear port (15) is reserved at the top of the converging end (17) with an open top. The anti-wear port (15) communicates with a blind hole longitudinally opened in the folding support leg (9) body. The root end of the pull rope (16) extending into the anti-wear port (15) is fixedly connected to the bottom of the blind hole.
5. A highly reliable and long - life photovoltaic module according to claim 4, characterized in that: The top end of the pull rope (16) is connected to a wire winding roller (2) in a winding manner.
6. A highly reliable and long-life photovoltaic module according to claim 5, characterized in that: A tensioning roller (3) is installed along the root position of the wire winding roller (2). The tensioning roller (3) is in tensioning winding contact with the pull rope (16), and a tensioning adjustment nut (12) is installed along the side of the tensioning roller (3).