Heat dissipation structure of electric scooter controller

Through the "7"-shaped fixing and MOS tube extrusion fixation and aluminum alloy shell design, the problem of limited heat dissipation of the electric scooter controller is solved, the stability and heat dissipation performance are improved, and the installation and disassembly of the circuit board is simplified.

CN223142313UActive Publication Date: 2025-07-22TAIZHOU ZHONGQU TECH CO LTD
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Patent Information

Application Number
CN202421672505.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-22
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing electric scooter controller is closed in the pedal assembly and has limited heat dissipation, which affects the operating efficiency and the normal operation of electrical components.

Method used

The "7"-shaped fixing is used to extrude and fix it with the MOS tube, and combine the aluminum alloy shell and a uniformly distributed long groove design to ensure the stability and heat dissipation performance of the circuit board in the shell.

Benefits of technology

It improves the stability and heat dissipation performance of the electric scooter controller, reduces the risk of failure caused by external shocks or vibrations, and simplifies the installation and disassembly of the circuit board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat dissipation structure of an electric scooter controller, and aims to provide a heat dissipation structure of an electric scooter controller, which is good in heat dissipation performance and simple in structure. The controller comprises a circuit board, an MOS transistor arranged on one side of the circuit board and a shell arranged outside the circuit board in a sleeving mode, an embedding groove and a 7-shaped fixing piece arranged in the embedding groove are arranged in the shell, and after the circuit board is installed in the shell, one side of the 7-shaped fixing piece is pressed into the embedding groove through external force, so that the other side of the 7-shaped fixing piece extrudes the MOS transistor, and the MOS transistor is fixed to the shell. When the circuit board is installed in the shell, the 7-shaped fixing piece is extruded to the MOS tube through the pressure of external force, so that the shaking and loosening phenomena of the circuit board during movement or vibration can be effectively reduced. The electric scooter is suitable for the field of electric scooters.
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Description

Technical Field

[0001] The utility model relates to a heat dissipation structure of an electric scooter controller, and more specifically, to a heat dissipation structure of an electric scooter controller with good heat dissipation performance and simple structure. Background Art

[0002] The controller is used to control the speed, brakes and lighting of the electric scooter. The controller and battery are usually installed in the pedal assembly of the electric scooter. For waterproof and dustproof reasons, the controller is enclosed in the pedal assembly, which limits its heat dissipation and affects the operating efficiency of the controller itself and the normal operation of surrounding electrical components. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a heat dissipation structure of an electric scooter controller with good heat dissipation performance and simple structure.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat dissipation structure of an electric scooter controller, comprising a controller, the controller comprising a circuit board, a MOS tube arranged on one side of the circuit board, and a shell sleeved outside the circuit board, the shell is provided with an embedding groove and a "7"-shaped fixing piece arranged in the embedding groove, when the circuit board is installed in the shell, one side of the "7"-shaped fixing piece is pressed into the embedding groove by an external force, so that the other side of the "7"-shaped fixing piece forms an extrusion on the MOS tube, thereby causing the "7"-shaped fixing piece to contact the MOS tube, so that the circuit board is fixed in the shell.

[0005] By adopting the above technical solution, when the circuit board is installed in the shell, the "7"-shaped fixing part is squeezed onto the MOS tube through the pressure of external force, forming a certain pressure, which can effectively reduce the shaking and loosening of the circuit board during movement or vibration. This fixing method can ensure the stability and reliability of the controller and reduce the risk of failure caused by external impact or vibration.

[0006] The utility model is further configured as follows: the "7"-shaped fixing piece includes an interfering side and an inserting side, an interfering step is provided on the inner wall of one side of the embedding groove, and when the "7"-shaped fixing piece is pressed into the embedding groove, the corner of the "7"-shaped fixing piece interferes with the interfering step, so that the "7"-shaped fixing piece fixes the circuit board.

[0007] By adopting the above technical solution, the installation and removal of the circuit board are more convenient and quick. When maintenance or replacement of the circuit board is required, the circuit board can be easily taken out or installed by simply removing the fixing parts, thereby improving the efficiency of disassembly and maintenance.

[0008] The utility model is further configured as follows: the corners of the "7"-shaped fixing member form an acute angle, and the acute angle is approximately between.

[0009] By adopting the above technical solution, the angle between about 70° and 90° increases the squeezing force and resistance force of the "7"-shaped fixing piece on the MOS tube. Such a sharp angle design can provide a larger contact area and stronger pressure, ensuring a close fit between the fixing piece and the MOS tube, and also making the gap at the corner larger, which can effectively improve the stability and reliability of the heat dissipation structure, prevent loosening and falling off, and ensure the normal operation and long-term stability of the electric scooter controller.

[0010] The utility model is further configured as follows: uniformly distributed abutment portions are provided on the abutment side, and a protrusion facing the inside of the "7"-shaped fixing piece is provided at the bottom end of the abutment portion.

[0011] By adopting the above technical solution, when the "7"-shaped fixing piece squeezes the MOS tube through external force, the protrusion facing the inside of the "7"-shaped fixing piece can better play a supporting role. The cross-section of the protrusion is arched and has strong supporting force, which enables the "7"-shaped fixing piece to be used for a long time.

[0012] The utility model is further configured as follows: a mounting groove is provided on the side wall of the shell, so that the circuit board is inserted into the shell through the mounting groove.

[0013] By adopting the above technical solution, the structure for installing the circuit board is simple, and it can be installed by only cutting grooves in the side wall, which is highly practical.

[0014] The utility model is further configured as follows: the installation groove is arranged at one end of the shell, the embedding groove and the installation groove are arranged opposite to each other, and there is a gap between the installation groove and the shell.

[0015] By adopting the above technical solution, the gap between the mounting groove and the shell allows the components to dissipate heat better when the circuit board is working, which can effectively improve the heat dissipation performance of the electric scooter controller.

[0016] The utility model is further configured as follows: a plurality of evenly distributed long grooves are provided on both sides of the shell and the shell is made of aluminum alloy.

[0017] By adopting the above technical solution, the long groove set in the controller housing makes the controller lightweight, which is convenient for engaging with other components. The aluminum alloy material has the characteristics of high strength, light weight, strong plasticity and low cost, so that it plays a better role in the use of the electric scooter controller. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is the overall view of an embodiment of the heat dissipation structure of an electric scooter controller of the present utility model;

[0019] Figure 2 It is the external view of the "7"-shaped fixing part of an embodiment of the heat dissipation structure of an electric scooter controller of the present utility model;

[0020] Figure 3 It is the external view of the housing of an embodiment of the heat dissipation structure of an electric scooter controller of the present utility model;

[0021] Figure 4 It is the external view of the circuit board of an embodiment of the heat dissipation structure of an electric scooter controller of the present utility model;

[0022] In the figure: 1. Circuit board; 2. MOS tube; 3. Housing; 4. Embedding groove; 5. "7"-shaped fixing part; 6. Contact side; 7. Insertion side; 8. Contact step; 9. Contact part; 10. Protrusion; 11. Installation groove; 12. Long groove. Detailed implementation manners

[0023] Refer to Figures 1 to 4 to further illustrate an embodiment of the heat dissipation structure of an electric scooter controller of the present utility model.

[0024] For ease of explanation, in the embodiment, spatial relative terms such as "upper", "lower", "left", "right" are used to describe the relationship between one element or feature shown in the figure and another element or feature. It should be understood that, in addition to the orientations shown in the figure, the spatial terms are intended to include different orientations during the use or operation of the device. For example, if the device in the figure is inverted, the element described as being "below" other elements or features will be positioned "above" other elements or features. Therefore, the exemplary term "lower" can include both the upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.

[0025] Moreover, relational terms such as "first" and "second" are only used to distinguish one component with the same name from another, and do not necessarily require or imply any such actual relationship or order between these components.

[0026] A heat dissipation structure for an electric scooter controller, including a controller. The controller includes a circuit board 1, a MOS tube 2 disposed on one side of the circuit board 1, and a housing 3 sleeved outside the circuit board 1. An embedding groove 4 and a "7"-shaped fixing member 5 disposed in the embedding groove 4 are provided inside the housing 3. After the circuit board 1 is installed in the housing 3, one side of the "7"-shaped fixing member 5 is pressed into the embedding groove 4 by an external force, so that the other side of the "7"-shaped fixing member 5 forms an extrusion on the MOS tube 2, thereby abutting the "7"-shaped fixing member 5 against the MOS tube 2, and fixing the circuit board 1 in the housing 3. After the circuit board 1 is installed in the housing 3, under the pressure of an external force, the "7"-shaped fixing member 5 is extruded onto the MOS tube 2 to form a certain pressure, which can effectively reduce the shaking and loosening phenomena of the circuit board 1 during movement or vibration. This fixing method can ensure the stability and reliability of the controller and reduce the risk of failure caused by external impact or vibration.

[0027] Preferably, the "7"-shaped fixing member 5 includes a abutting side 6 and an inserting side 7. A abutting step 8 is provided on the inner wall of one side of the embedding groove 4. After the "7"-shaped fixing member 5 is pressed into the embedding groove 4, the corner of the "7"-shaped fixing member 5 abuts against the abutting step 8, so that the "7"-shaped fixing member 5 fixes the circuit board 1, making the installation and disassembly of the circuit board 1 more convenient and fast. When maintenance or replacement of the circuit board 1 is required, the fixing member only needs to be removed, and the circuit board 1 can be easily taken out or installed, improving the efficiency of disassembly, assembly and maintenance.

[0028] Preferably, the corner of the "7"-shaped fixing member 5 is an acute angle, and the acute angle is approximately between, and the angle between about 70° and 90° is to increase the extrusion force and abutting force of the "7"-shaped fixing member 5 on the MOS tube 2. Such an acute angle design can provide a larger contact area and stronger pressure, ensure the close fit between the fixing member and the MOS tube 2, and also make the gap at the corner larger, which can effectively improve the stability and reliability of the heat dissipation structure, prevent loosening and falling off, and ensure the normal operation and long-term stability of the electric scooter controller.

[0029] Preferably, uniformly distributed abutting portions 9 are provided on the abutting side 6, and a protrusion 10 facing the inside of the "7"-shaped fixing member 5 is provided at the bottom end of the abutting portion 9. When the "7"-shaped fixing member 5 extrudes the MOS tube 2 by an external force, the protrusion 10 facing the inside of the "7"-shaped fixing member 5 can better play a supporting role. The cross section of the protrusion 10 is arched and has strong supporting force, enabling the long-term use of the "7"-shaped fixing member 5.

[0030] Preferably, an installation groove 11 is provided on the side wall of the housing 3, so that the circuit board 1 is inserted into the housing 3 through the installation groove 11, making the structure for installing the circuit board 1 simple. Only by opening a slot on the side wall can it be installed, and it has strong practicability.

[0031] Preferably, the installation groove 11 is provided at one end inside the housing 3, and the embedding groove 4 is arranged opposite to the installation groove 11. There is a gap between the installation groove 11 and the inside of the housing 3. The gap between the installation groove 11 and the inside of the housing 3 enables better heat dissipation of each component when the circuit board 1 is working, and can effectively improve the heat dissipation performance of the electric scooter controller.

[0032] Preferably, a plurality of uniformly distributed long grooves 12 are provided on both sides of the housing 3, and the housing 3 is made of aluminum alloy. The long grooves 12 provided on the controller housing 3 make the controller lightweight and facilitate the need for clamping other components. The aluminum alloy material has the characteristics of high strength, lightweight, strong plasticity and low cost, which plays a better role in the use of the electric scooter controller.

[0033] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any ordinary changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A heat dissipation structure for an electric scooter controller, comprising a controller, the controller including a circuit board (1), a MOS transistor (2) disposed on one side of the circuit board (1), and a housing (3) sleeved outside the circuit board (1), characterized in that, An embedding groove (4) and a "7"-shaped fixing member (5) disposed in the embedding groove (4) are provided inside the housing (3). After the circuit board (1) is installed inside the housing (3), one side of the "7"-shaped fixing member (5) is pressed into the embedding groove (4) by an external force, so that the other side of the "7"-shaped fixing member (5) forms extrusion on the MOS transistor (2), thereby abutting the "7"-shaped fixing member (5) against the MOS transistor (2), and fixing the circuit board (1) inside the housing (3).

2. The heat dissipation structure of an electric scooter controller according to claim 1, wherein, The "7"-shaped fixing member (5) includes a abutting side (6) and an inserting side (7). A abutting step (8) is provided on an inner wall of one side of the embedding groove (4). After the "7"-shaped fixing member (5) is pressed into the embedding groove (4), a corner of the "7"-shaped fixing member (5) abuts against the abutting step (8), so that the "7"-shaped fixing member (5) fixes the circuit board (1).

3. The heat dissipation structure of an electric scooter controller according to claim 2, characterized in that, The corner of the "7"-shaped fixing member (5) forms an acute angle, and the acute angle is approximately between and.

4. The heat dissipation structure of an electric scooter controller according to claim 2, characterized in that, Abutting portions (9) evenly distributed are provided on the abutting side (6), and a protrusion (10) facing the inside of the "7"-shaped fixing member (5) is provided at the bottom end of the abutting portion (9).

5. The heat dissipation structure of an electric scooter controller according to claim 1, characterized in that, An installation groove (11) is provided on a side wall of the housing (3), so that the circuit board (1) is inserted into the housing (3) through the installation groove (11).

6. The heat dissipation structure of an electric scooter controller according to claim 5, characterized in that, The installation groove (11) is provided at one end inside the housing (3), and the embedding groove (4) is oppositely arranged to the installation groove (11). A gap exists between the installation groove (11) and the inside of the housing (3).

7. The heat dissipation structure of an electric scooter controller according to claim 1, wherein, A plurality of long grooves (12) evenly distributed are provided on both sides of the housing (3), and the housing (3) is made of aluminum alloy.