Epoxy powder spraying device for 3PE anti-corrosion pipe

Abstract

An epoxy powder spraying device for a 3PE anti-corrosion pipe comprises a spraying machine, an anti-corrosion pipe supporting component and a powder collecting component. The anti-corrosion pipe supporting components are evenly distributed in the axis direction of the spraying machine at equal intervals. The powder collecting part comprises a U-shaped cover body and a negative pressure assembly; the U-shaped cover body can linearly move up and down in the longitudinal direction of the anti-corrosion pipe supporting component through a crown block, so that the U-shaped cover body can stretch over the anti-corrosion pipe supporting component, a discharge pipe is arranged in the axis direction of the top of the U-shaped cover body, a suction pipe communicated with the interior of the U-shaped cover body is arranged on the discharge pipe, and the negative pressure assembly is arranged on one side of the U-shaped cover body. The inlet end of the negative pressure assembly communicates with the discharge pipe through a hose. When the dust collection device is used, powder flying dust flowing out of the steel pipe can be limited to overflow through the U-shaped cover body, the powder flying dust in the U-shaped cover body can be sucked away and collected through the negative pressure assembly, the powder flying dust can be greatly prevented from overflowing and drifting away, a workshop is effectively prevented from being polluted by the powder flying dust, and the body health of workshop workers is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of anti-corrosion pipeline processing equipment, in particular to an epoxy powder spraying device for 3PE anti-corrosion pipes. Background Art

[0002] At the end of the anti-corrosion steel pipe processing process, it is necessary to spray anti-corrosion coatings on its inner wall. At present, for the spraying of the inner wall of some large-diameter steel pipes, the method of manual entry is mostly used. This method belongs to confined space operation, and it is difficult for personnel to operate and has certain risks, with low efficiency. Moreover, this method is not applicable to steel pipes whose inner diameter does not meet the requirements for personnel entry, and has great limitations.

[0003] In view of the above technical problems, the utility model patent with the publication number of CN 220406059U discloses an inner wall spraying device for anti-corrosion pipelines, including a track, a painting trolley and a support trolley arranged on the track; a paint bucket, a paint pump and a wire threading pipe are arranged on the painting trolley. One end of the wire threading pipe is provided with a rotary spray head, and the paint pump is connected with a paint delivery pipe. The paint delivery pipe penetrates into the wire threading pipe and is connected with the rotary spray head; an I-shaped wheel is arranged on the top of the support trolley, and the painting trolley is connected with the support trolley and adjacent support trolleys respectively through stay wires; during operation, first insert the wire threading pipe into the steel pipe and then start to withdraw it at a constant speed. During the withdrawal process, the rotary spray head sprays paint at the same time, thereby completing the spraying operation of the inner wall of the steel pipe. There is no human participation in the whole process of advancing and withdrawing, and the long wire threading pipe can be effectively supported at any time and will not deform.

[0004] However, in the actual application process of this technical solution, when the rotary spray head extends into the steel pipe to spray powder on the steel pipe, due to the certain pressure of the sprayed epoxy powder, powder dust will be generated inside the steel pipe and flow out from both ends of the steel pipe, which not only pollutes the production workshop, but also affects the health of workers. Summary of the Invention

[0005] In order to solve the technical problems existing in the above technology, in view of this, it is necessary to provide an epoxy powder spraying device for 3PE anti-corrosion pipes.

[0006] An epoxy powder spraying device for 3PE anti-corrosion pipes includes a spraying machine, an anti-corrosion pipe support component, and a powder collection component;

[0007] There are at least two of the anti-corrosion pipe support components, and each anti-corrosion pipe support component is evenly distributed at equal intervals along the axis direction of the spraying machine;

[0008] The powder collection component includes a U-shaped cover body and a negative pressure component; the U-shaped cover body can move linearly up and down along the longitudinal direction of the anti-corrosion pipe support component through a crane, so that the U-shaped cover body can span above the anti-corrosion pipe support component. A discharge pipe is arranged along the axis direction of the top of the U-shaped cover body, and a suction pipe communicating with the inside of the U-shaped cover body is arranged on the discharge pipe. The negative pressure component is arranged on one side of the U-shaped cover body, and the inlet end of the negative pressure component is connected to the discharge pipe through a hose.

[0009] Preferably, the negative pressure component includes a fan and a powder collection bin; the inlet end of the fan is connected to the discharge pipe through a hose, and the outlet end of the fan is connected to the inside of the powder collection bin through a hose.

[0010] Preferably, the top inside the U-shaped cover body is in an arc-shaped structure.

[0011] Preferably, the two ends inside the U-shaped cover body are sealed with glass.

[0012] Preferably, the anti-corrosion pipe support component includes a base and two groups of support wheel sets oppositely arranged on the top of the base. Each group of support wheel sets is composed of two support wheel bodies arranged in a V shape. The two support wheel bodies are slidably arranged on the top of the base to realize the distance adjustment between the two support wheel bodies; one of the support wheel bodies in each group of support wheel sets is driven by a motor.

[0013] Preferably, an adjusting rod is rotatably arranged on the base. The adjusting rod is respectively threadedly connected to the lower ends of the two support wheel bodies, and the threads of the two support wheel bodies connected to the adjusting rod are opposite, so that when the adjusting rod rotates, it can drive the two support wheel bodies to approach or separate synchronously.

[0014] Preferably, leveling mechanisms for adjusting the level of the base are arranged at the four corners of the base.

[0015] Preferably, the leveling mechanism includes a leg and a screw rod; the leg is slidably arranged on the side of the base. The screw rod is longitudinally threadedly connected to the base and is located above the leg. The lower end of the screw rod abuts against the upper end of the leg. By rotating the screw rod, the leg can be controlled to move up and down along the side of the base.

[0016] Preferably, locking mechanisms symmetrically arranged on both sides of the support wheel sets are further included. The locking mechanisms include a first pull rod and a second pull rod; one end of the first pull rod is hinged below the support wheel body of one group of support wheel sets, and the other end of the first pull rod is hinged below the support wheel body of the other group of support wheel sets. The second pull rod is installed on the support wheel body of one group of support wheel sets. The second pull rod includes a hinged part and a rotating rod; the hinged part is respectively hinged below the first pull rod and the support wheel body. The two ends of the rotating rod are threadedly connected to the hinged part. By rotating the rotating rod, the first pull rod and the second pull rod can be controlled to tighten the two support wheel bodies.

[0017] Compared with the prior art, the 3PE anti-corrosion pipe epoxy powder spraying device provided by the present utility model includes a spraying machine, an anti-corrosion pipe support component, and a powder collection component; there are at least two anti-corrosion pipe support components, and each anti-corrosion pipe support component is evenly distributed at equal intervals along the axial direction of the spraying machine; the powder collection component includes a U-shaped cover body and a negative pressure component; the U-shaped cover body can move linearly up and down along the longitudinal direction of the anti-corrosion pipe support component through a crane, so that the U-shaped cover body can span above the anti-corrosion pipe support component. A discharge pipe is arranged along the axial direction of the top of the U-shaped cover body, and a suction pipe communicating with the inside of the U-shaped cover body is arranged on the discharge pipe. The negative pressure component is arranged on one side of the U-shaped cover body, and the inlet end of the negative pressure component is connected to the discharge pipe through a hose. When the present utility model is in use, the powder and dust flowing out of the steel pipe can be restricted from overflowing by the U-shaped cover body, and the powder and dust in the U-shaped cover body can be sucked away and collected by the negative pressure component, which can greatly reduce the overflow and dispersion of powder and dust, effectively prevent the powder and dust from polluting the workshop, and ensure the physical health of the workshop workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0019] Figure 1 It is a schematic structural diagram of the present utility model.

[0020] Figure 2 For the present utility model Figure 1 It is a schematic structural diagram from another angle.

[0021] Figure 3 It is a schematic structural diagram of the powder collection component of the present utility model.

[0022] Figure 4 It is a front view structural diagram of the anti-corrosion pipe support component of the present utility model.

[0023] Figure 5 For the present utility model Figure 4 It is a sectional structural diagram of A-A in the present utility model.

[0024] Figure 6 For the present utility model Figure 4 It is a schematic structural diagram from another angle.

[0025] Figure 7 For the present utility model Figure 6 It is a partial enlarged view of A in the present utility model.

[0026] Figure 8This is a schematic structural diagram of the connection between the spraying machine and the anti-corrosion pipe support component of the present utility model.

[0027] In the figure: spraying machine 01, anti-corrosion pipe support component 02, base 21, support wheel body 22, powder collection component 03, U-shaped cover body 31, negative pressure component 32, fan 321, powder collection bin 322, discharge pipe 33, suction pipe 34, observation window 35, adjusting rod 04, leveling mechanism 05, leg 51, screw rod 52, locking mechanism 06, first pull rod 61, second pull rod 62, hinge part 621, rotating rod 622. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0029] In the description of the present utility model, it should be understood that the terms "upper", "middle", "outer", "inner", "lower", etc. indicating the orientation or position relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model.

[0030] Please refer to Figures 1 to 8, the utility model provides a 3PE anti-corrosion pipe epoxy powder spraying device, which includes a spraying machine 01, an anti-corrosion pipe support component 02, and a powder collection component 03; there are at least two anti-corrosion pipe support components 02, and each anti-corrosion pipe support component 02 is evenly distributed at equal intervals along the axis direction of the spraying machine 01. The powder collection component 03 includes a U-shaped cover body 31 and a negative pressure component 32; the U-shaped cover body 31 can move linearly up and down along the longitudinal direction of the anti-corrosion pipe support component 02 through a crane, so that the U-shaped cover body 31 can span above the anti-corrosion pipe support component 02. A discharge pipe 33 is arranged along the axis direction of the top of the U-shaped cover body 31, and a suction pipe 34 communicating with the inside of the U-shaped cover body 31 is arranged on the discharge pipe 33. The negative pressure component 32 is arranged on one side of the U-shaped cover body 31, and the inlet end of the negative pressure component 32 is connected to the discharge pipe 33 through a hose. When in use, the powder spraying end of the spraying machine 01 can extend into the steel pipe to perform powder spraying operation on the inner wall of the steel pipe; during powder spraying, the anti-corrosion pipe support component 02 will drive the steel pipe to rotate, so as to achieve the purpose of powder spraying operation on the inner wall of the steel pipe; the U-shaped cover body 31 can limit the overflow of powder and dust flowing out of the steel pipe, and the negative pressure component 32 can suck and collect the powder and dust in the U-shaped cover body 31, which can greatly reduce the overflow and dispersion of powder and dust, effectively prevent the powder and dust from polluting the workshop, and ensure the physical health of the workshop workers.

[0031] In an embodiment, the negative pressure component 32 includes a fan 321 and a powder collection bin 322; the inlet end of the fan 321 is connected to the discharge pipe 33 through a hose, and the outlet end of the fan 321 is connected to the inside of the powder collection bin 322 through a hose.

[0032] Among them, in order to facilitate the aggregation of powder and dust overflowing from the steel pipe, the top inside the U-shaped cover body 31 is in an arc-shaped structure. In addition, both ends inside the U-shaped cover body 31 are sealed with glass. It can not only facilitate observing the powder spraying situation on the inner wall of the steel pipe, but also prevent the powder and dust from overflowing. In order to facilitate observing the rotation situation of the steel pipe and the dispersion situation of the powder and dust inside the U-shaped cover body 31, observation windows 35 are also opened on both sides of the U-shaped cover body 31, and the observation windows 35 are made of glass.

[0033] In an embodiment, the anti-corrosion pipe support component 02 includes a base 21 and two groups of support wheel sets oppositely arranged on the top of the base 21. Each group of support wheel sets is composed of two support wheel bodies 22 arranged in a V shape. The two support wheel bodies 22 are slidably arranged on the top of the base 21 to realize the distance adjustment between the two support wheel bodies 22; one of the support wheel bodies 22 in each group of support wheel sets is driven by a motor.

[0034] Specifically, an adjusting rod 04 is rotatably arranged on the base 21. The adjusting rod 04 is threadedly connected to the lower ends of two supporting wheel bodies 22 respectively. The threads of the two supporting wheel bodies 22 connected to the adjusting rod 04 are opposite, so that when the adjusting rod 04 rotates, it can drive the two supporting wheel bodies 22 to approach or separate synchronously, so as to adapt to steel pipes of different sizes.

[0035] In an embodiment, leveling mechanisms 05 for adjusting the level of the base 21 are arranged at the four corners of the base 21.

[0036] Specifically, the leveling mechanism 05 includes a leg 51 and a screw rod 52. The leg 51 is slidably arranged on the side of the base 21. The screw rod 52 is longitudinally threadedly connected to the base 21 and is located above the leg 51. The lower end of the screw rod 52 abuts against the upper end of the leg 51. By rotating the screw rod 52, the up and down movement of the leg 51 along the side of the base 21 can be controlled, thereby realizing the adjustment of the height of the leg 51, so as to make the base 21 in a horizontal state by adjusting the height of the leg 51.

[0037] In an embodiment, locking mechanisms 06 are symmetrically arranged on both sides of the supporting wheel set. The locking mechanism 06 includes a first pull rod 61 and a second pull rod 62. One end of the first pull rod 61 is hinged below the supporting wheel body 22 of one set of supporting wheel groups, and the other end of the first pull rod 61 is hinged below the supporting wheel body 22 of the other set of supporting wheel groups. The second pull rod 62 is installed on the supporting wheel body 22 of one set of supporting wheel groups. The second pull rod 62 includes a hinged part 621 and a rotating rod 622. The hinged part 621 is respectively hinged to the first pull rod 61 and below the supporting wheel body 22. The two ends of the rotating rod 622 are threadedly connected to the hinged part 621. By rotating the rotating rod 622, the first pull rod 61 and the second pull rod 62 can be controlled to tighten the two supporting wheel bodies 22.

[0038] The above-disclosed are only the preferred embodiments of the present invention. Of course, the scope of the rights of the present invention cannot be limited thereby. Those of ordinary skill in the art can understand the whole or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. An epoxy powder spraying device for 3PE anti-corrosion pipes, characterized in that: It includes a spraying machine, an anti-corrosion pipe support component, and a powder collection component; There are at least two of the anti-corrosion pipe support components, and each anti-corrosion pipe support component is evenly distributed at equal intervals along the axial direction of the spraying machine; The powder collection component includes a U-shaped cover body and a negative pressure component; the U-shaped cover body can move linearly up and down along the longitudinal direction of the anti-corrosion pipe support component through a crane, so that the U-shaped cover body can span above the anti-corrosion pipe support component. A discharge pipe is arranged along the axis direction of the top of the U-shaped cover body, and a suction pipe communicating with the inside of the U-shaped cover body is arranged on the discharge pipe. The negative pressure component is arranged on one side of the U-shaped cover body, and the inlet end of the negative pressure component is connected to the discharge pipe through a hose.

2. The 3PE anti-corrosion pipe epoxy powder spraying device according to claim 1, characterized in that: The negative pressure component includes a fan and a powder collection bin; the inlet end of the fan is connected to the discharge pipe through a hose, and the outlet end of the fan is connected to the inside of the powder collection bin through a hose.

3. The 3PE anti-corrosion pipe epoxy powder spraying device according to claim 1 or 2, characterized in that: The top inside the U-shaped cover body is in an arc-shaped structure.

4. The 3PE anti-corrosion pipe epoxy powder spraying device according to claim 3, characterized in that: Both ends inside the U-shaped cover body are sealed with glass.

5. The 3PE anti-corrosion pipe epoxy powder spraying device according to claim 1, characterized in that: The anti-corrosion pipe support component includes a base and two groups of support wheel sets oppositely arranged on the top of the base. Each group of support wheel sets is composed of two support wheel bodies arranged in a V shape. The two support wheel bodies are slidably arranged on the top of the base to realize the distance adjustment between the two support wheel bodies; one of the support wheel bodies in each group of support wheel sets is driven by a motor.

6. The 3PE anti-corrosion pipe epoxy powder spraying device according to claim 5, characterized in that: An adjusting rod is rotatably arranged on the base, and the adjusting rod is respectively threadedly connected to the lower ends of the two support wheel bodies. The threads of the two support wheel bodies connected to the adjusting rod are opposite, so that when the adjusting rod rotates, it can drive the two support wheel bodies to approach or separate synchronously.

7. The 3PE anti-corrosion pipe epoxy powder spraying device according to claim 5, characterized in that: Leveling mechanisms for adjusting the level of the base are arranged at the four corners of the base.

8. The 3PE anti-corrosion pipe epoxy powder spraying device according to claim 7, characterized in that: The leveling mechanism includes a support leg and a screw rod; the support leg is slidably arranged on the side of the base. The screw rod is longitudinally threadedly connected to the base and is located above the support leg. The lower end of the screw rod abuts against the upper end of the support leg. By rotating the screw rod, the up and down movement of the support leg along the side of the base can be controlled.

9. The 3PE anti-corrosion pipe epoxy powder spraying device according to claim 5, characterized in that: It also includes locking mechanisms symmetrically arranged on both sides of the support wheel set. The locking mechanism includes a first pull rod and a second pull rod; one end of the first pull rod is hinged below the support wheel body of one group of support wheel sets, and the other end of the first pull rod is hinged below the support wheel body of the other group of support wheel sets. The second pull rod is installed on the support wheel body of one group of support wheel sets. The second pull rod includes a hinged part and a rotating rod; the hinged part is respectively hinged to the first pull rod and below the support wheel body. The two ends of the rotating rod are threadedly connected to the hinged part. By rotating the rotating rod, the first pull rod and the second pull rod can be controlled to tighten the two support wheel bodies.

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