Cocoon suction type intelligent silkworm cocoon sorting machine

Through the detection and automatic sorting system of the cocoon-absorbing intelligent sorting machine, the problems of low manual sorting efficiency and high labor intensity are solved, and efficient automation and accuracy of cocoon sorting are achieved.

CN223145333UActive Publication Date: 2025-07-25GUANGXI TONGYIXIN SILK TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422190332.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-25
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

In the prior art, the reliance on manual observation of cocoon sorting leads to low efficiency and high labor intensity, and the sorting results are affected by the subjective consciousness of the staff.

Method used

The cocoon-absorbing intelligent sorting machine is used to scan and shoot the cocoons and transmit data for comparison and detection. The cocoons are automatically sorted through the adsorption device, and the cocoons are automatically transported and sorted by combining the motor and transmission system to realize the automatic transmission and sorting of cocoons.

Benefits of technology

It improves the accuracy and efficiency of cocoon sorting, reduces the labor intensity of staff, and reduces the subjective impact of manual participation.

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Abstract

The utility model provides a cocoon suction type intelligent silkworm cocoon sorting machine, which relates to the technical field of silkworm cocoon sorting and comprises a mounting table, and a fixing frame is fixedly mounted at the top of the mounting table. When the silkworm cocoons need to be sorted, the silkworm cocoons are firstly taken out and conveyed to a proper position, under the action of the detection device, the taken silkworm cocoons can be scanned, shot and detected, the scanned and shot silkworm cocoon data are transmitted to a background for comparison detection, and the detection result is displayed on the display device. Then, an adsorption device is controlled by a worker to adsorb the silkworm cocoons which are detected to be unqualified, and under the action of a third motor, a threaded rod, a movable block and a telescopic rod, the unqualified silkworm cocoons are conveyed into a collecting box, so that excessive participation of workers during detection of the silkworm cocoons can be avoided, and the detection efficiency is improved. The influence of subjective consciousness of workers on the detection result is reduced, and the accuracy of the detection result is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of silk cocoon sorting, in particular to a cocoon suction type intelligent silk cocoon sorting machine. Background Art

[0002] In contemporary society, the silkworm cocoon industry is an important economic pillar, and its development history is closely linked to the history of human civilization. As a natural silk raw material, silkworm cocoons not only have a long historical tradition, but are also closely related to the cultural heritage of the Chinese nation. However, with the continuous progress of the economy and society, the silkworm cocoon processing and production process is also facing many new challenges. How to improve production efficiency, reduce labor costs, and realize intelligent management has become one of the key issues that this industry needs to solve urgently.

[0003] In the prior art, when silk cocoons are sorted, workers observe and judge the silk cocoons and sort them manually. The sorting results of the silk cocoons by manual sorting will be affected by the subjective consciousness of the workers, which not only fails to sort the silk cocoons quickly and effectively, but also increases the labor intensity of the workers. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is used, the cocoons need to be manually sorted by the staff, resulting in low cocoon screening efficiency and high labor intensity for the staff. Therefore, a suction-type cocoon intelligent sorting machine is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cocoon suction type intelligent sorting machine for silkworm cocoons, comprising a mounting table, a fixing frame is fixedly installed on the top of the mounting table, a detection device is fixedly installed on the inner surface wall of the fixing frame, a supporting frame is fixedly installed on the top of the mounting table, two movable grooves are provided on the inner surface wall of the supporting frame, a movable block is movably embedded between the inner surface walls of the two movable grooves, a threaded rod is movably inserted into the inner surface wall of the movable block, a third motor is fixedly installed on one side of the outer wall of the support frame, and the output end of the third motor is fixedly connected to the outer wall of the threaded rod, and a telescopic rod is fixedly inserted into the inner surface wall of the movable block.

[0006] Preferably, a suction device is fixedly mounted on the telescopic end of the telescopic rod, and a suction pipe is fixedly connected to the top of the suction device.

[0007] Preferably, a first motor is fixedly mounted on one side of the outer wall of the mounting platform, and a first gear is fixedly sleeved on the output end of the first motor.

[0008] Preferably, two transmission shafts are movably inserted between the inner surfaces of the mounting table. A second gear is fixedly sleeved on the outer surface of one of the two transmission shafts, and the outer surface of the second gear is meshed with the outer surface of the first gear.

[0009] Preferably, a conveyor belt is movably sleeved between the outer surfaces of the two transmission shafts, and a mounting frame is fixedly installed on the top of the mounting table.

[0010] Preferably, a storage box is fixedly installed on the inner surface of the mounting frame, and a cross-shaped blade is movably inserted into the inner surface of the storage box.

[0011] Preferably, a second motor is fixedly installed on the top of the mounting frame, and the output end of the second motor is fixedly connected to the outer surface of the cross-shaped blade.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0013] 1. During the use of the present utility model, through the interaction of a series of components, when sorting silkworm cocoons is required, first take out the silkworm cocoons and transport them to a suitable position. Then, under the action of the detection device, the taken-out silkworm cocoons can be scanned and photographed for detection, and the scanned and photographed silkworm cocoon data is transmitted to the background for comparison and detection, and the detection results are displayed on the display device. Subsequently, the staff controls the adsorption device to adsorb the unqualified silkworm cocoons, and under the action of the third motor, the threaded rod, the movable block, and the telescopic rod, the unqualified silkworm cocoons are transported into the collection box, thereby avoiding excessive manual participation during the detection of silkworm cocoons, reducing the influence of the subjective consciousness of workers on the detection results, greatly improving the accuracy of the detection results, and at the same time reducing the labor intensity of the staff.

[0014] 2. During the use of the present utility model, through the interaction of a series of components, when sorting silkworm cocoons is required, first take out the silkworm cocoons and send them into the storage box. Then, under the action of the second motor, drive the cross-shaped blade to rotate, thereby evenly and quantitatively transporting the silkworm cocoons in the storage box into the slots opened on the conveyor belt. Then, under the mutual cooperation of the first motor, the first gear, the second gear, and the transmission shaft, drive the conveyor belt to rotate, thereby completing the transportation of the silkworm cocoons, which can further reduce excessive manual participation during the screening of silkworm cocoons and greatly reduce the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the three-dimensional front view structure diagram of a silkworm cocoon intelligent sorting machine with a cocoon suction type proposed by the present utility model;

[0016] Figure 2 is the split front view structure diagram of a silkworm cocoon intelligent sorting machine with a cocoon suction type proposed by the present utility model;

[0017] Figure 3 This is a disassembled three-dimensional front view structure of a cocoon-sucking type intelligent cocoon sorter proposed by the present utility model;

[0018] Figure 4 This is a partially disassembled front view structure of a cocoon-sucking type intelligent cocoon sorter proposed by the present utility model;

[0019] Figure 5 This is a partially sectional front view structure of a cocoon-sucking type intelligent cocoon sorter proposed by the present utility model;

[0020] Figure 6 This is a partially planar front view structure of a cocoon-sucking type intelligent cocoon sorter proposed by the present utility model;

[0021] Figure 7 This is a partially planar structure of a cocoon-sucking type intelligent cocoon sorter proposed by the present utility model.

[0022] Legend:

[0023] 1. Installation table; 2. First motor; 3. First gear; 4. Transmission shaft; 5. Second gear; 6. Conveyor belt; 7. Installation frame; 8. Storage box; 9. Cross blades; 10. Second motor; 11. Fixed frame; 12. Detection device; 13. Support frame; 14. Activity groove; 15. Activity block; 16. Threaded rod; 17. Third motor; 18. Telescopic rod; 19. Adsorption device; 20. Suction pipe. Detailed implementation manners

[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0025] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0026] Example 1: As Figures 1 - 7As shown in the figure, the utility model provides a smart sorting machine for cocoon picking, which includes an installation table 1. A fixing frame 11 is fixedly installed on the top of the installation table 1. A detection device 12 is fixedly installed on the inner wall of the fixing frame 11. A support frame 13 is fixedly installed on the top of the installation table 1. Two moving grooves 14 are formed on the inner wall of the support frame 13. A moving block 15 is movably embedded between the inner walls of the two moving grooves 14. A threaded rod 16 is movably inserted into the inner wall of the moving block 15. A third motor 17 is fixedly installed on one side of the outer wall of the support frame 13, and the output end of the third motor 17 is fixedly connected to the outer wall of the threaded rod 16. A telescopic rod 18 is fixedly inserted into the inner wall of the moving block 15. The telescopic end of the telescopic rod 18 is fixedly installed with an adsorption device 19. The top of the adsorption device 19 is fixedly communicated with an air suction pipe 20.

[0027] The effect achieved by the entire embodiment 1 is that when it is necessary to screen the cocoons, first, the cocoons are transported to a suitable position. Then, under the action of the detection device 12, the cocoons can be scanned and photographed, and the data obtained from the scanning and photographing is transmitted to the background for comparison and detection. The results of the comparison and detection are then transmitted to a display for display. Since the position of each cocoon does not change during transportation, when the cocoon is transported to the next mechanism, the staff will, based on the detection results on the display, operate the telescopic rod 18 to move downward, driving the adsorption device 19 to a suitable position so that the adsorption port at the bottom of the adsorption device 19 contacts the cocoon. Then, according to the results shown on the display, the staff will control whether the valve of each adsorption port is opened, and then control the opening of the main valve of the air suction pipe 20 to generate suction at the adsorption port, thereby adsorbing the cocoons that fail the detection. Subsequently, under the action of the telescopic rod 18, the unqualified cocoons are driven to move upward. At the same time, under the action of the third motor 17, the threaded rod 16 rotates, driving the moving block 15 to move to one side inside the moving groove 14 and driving the unqualified cocoons into the collection box. The qualified cocoons that are not adsorbed will continue to move into another collection box, thus completing the sorting of the cocoons and improving the sorting efficiency and the accuracy of the sorting results.

[0028] Embodiment 2: As Figures 2 - 7 shown, a first motor 2 is fixedly installed on one side of the outer wall of the installation table 1. A first gear 3 is fixedly sleeved on the output end of the first motor 2. Two transmission shafts 4 are movably inserted between the inner walls of the installation table 1. A second gear 5 is fixedly sleeved on the outer wall of one of the two transmission shafts 4, and the outer wall of the second gear 5 is meshed with the outer wall of the first gear 3. A conveyor belt 6 is movably sleeved between the outer walls of the two transmission shafts 4. An installation frame 7 is fixedly installed on the top of the installation table 1. A storage box 8 is fixedly installed on the inner wall of the installation frame 7. A cross blade 9 is movably inserted into the inner wall of the storage box 8. A second motor 10 is fixedly installed on the top of the installation frame 7, and the output end of the second motor 10 is fixedly connected to the outer wall of the cross blade 9.

[0029] The effect achieved by the entire Embodiment 2 is that when sorting cocoons is required, first, under the operation of the staff, the cocoons are taken out and sent into the storage box 8. Then, under the action of the second motor 10, the cross blades 9 are driven to rotate, so as to evenly and quantitatively convey the cocoons in the storage box 8 into the notches formed on the outer wall of the conveyor belt 6 at a constant speed. Then, under the action of the first motor 2, the first gear 3 is driven to rotate. At the same time, under the action of the second gear 5, the transmission shaft 4 is driven to rotate, and under the action of the conveyor belt 6, the cocoons are driven to move forward, thus further reducing the labor intensity of the staff.

[0030] Working principle: During use, when sorting cocoons is required, first, the two collection boxes are respectively placed in appropriate positions. Then, under the operation of the staff, the cocoons are taken out and sent into the storage box 8. Then, under the action of the second motor 10, the cross blades 9 are driven to rotate, so as to evenly and quantitatively convey the cocoons in the storage box 8 into the notches formed on the outer wall of the conveyor belt 6 at a constant speed. Then, under the action of the first motor 2, the first gear 3 is driven to rotate. At the same time, under the action of the second gear 5, the transmission shaft 4 is driven to rotate, and under the action of the conveyor belt 6, the cocoons are driven to move forward. Subsequently, under the action of the detection device 12, the cocoons can be scanned and photographed, and the data obtained from the scanning and photographing are transmitted to the background for comparative detection, and the results of the comparative detection are transmitted to the display for display. Since the position of each cocoon does not change during transportation, when the cocoon is transported to the next mechanism, the staff will, according to the detection results on the display, operate the telescopic rod 18 to move downward, driving the adsorption device 19 to move to an appropriate position, making the adsorption port at the bottom of the adsorption device 19 contact with the cocoon, and controlling whether the valve switch of each adsorption port is opened according to the results displayed on the display. Then, the main valve of the air suction pipe 20 is controlled to open, so that the adsorption ports with the valve switches opened generate suction force, thereby adsorbing the cocoons that fail the detection. Subsequently, under the action of the telescopic rod 18, the unqualified cocoons are driven to move upward. At the same time, under the action of the third motor 17, the threaded rod 16 is driven to rotate, thereby driving the movable block 15 to move to one side inside the movable groove 14 and driving the unqualified cocoons to move into one of the collection boxes. The qualified cocoons that are not adsorbed will continue to move into the other collection box, thus completing the sorting of the cocoons.

[0031] Before the equipment is used, the first motor 2 and the second motor 10 of the equipment need to be adjusted by the staff to make the cross blades 9 and the conveyor belt 6 run slowly and evenly. And when the second motor 10 drives the cross blades 9 to rotate and the cocoons fall into the notch opened on the conveyor belt 6, the first motor 2 will drive the conveyor belt 6 to operate. When the next notch of the conveyor belt 6 is aligned with the notch opened at the bottom of the storage box 8, through the rotation of the second motor 10 and the cross blades 9, the cocoons enter the notch inside the conveyor belt 6, so that there is exactly one cocoon inside the notch of the conveyor belt 6.

[0032] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution content of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. An intelligent sorting machine for cocoon picking type cocoons, characterized in that: It includes an installation table (1), a fixing frame (11) is fixedly installed on the top of the installation table (1), a detection device (12) is fixedly installed on the inner surface wall of the fixing frame (11), a support frame (13) is fixedly installed on the top of the installation table (1), two moving grooves (14) are formed in the inner surface wall of the support frame (13), a moving block (15) is movably embedded between the inner surface walls of the two moving grooves (14), a threaded rod (16) is movably inserted into the inner surface wall of the moving block (15), a third motor (17) is fixedly installed on one side of the outer wall of the support frame (13), and the output end of the third motor (17) is fixedly connected to the outer surface wall of the threaded rod (16), and a telescopic rod (18) is fixedly inserted into the inner surface wall of the moving block (15).

2. The intelligent sorting machine for cocoon picking type cocoons according to claim 1, wherein: The telescopic end of the telescopic rod (18) is fixedly installed with an adsorption device (19), and an air suction pipe (20) is fixedly communicated with the top of the adsorption device (19).

3. The intelligent sorting machine for cocoon picking type cocoons according to claim 2, wherein: A first motor (2) is fixedly installed on one side of the outer wall of the installation table (1), and a first gear (3) is fixedly sleeved on the output end of the first motor (2).

4. The intelligent sorting machine for cocoons by sucking cocoons according to claim 3, characterized in that: Two transmission shafts (4) are movably inserted between the inner surface walls of the installation table (1), a second gear (5) is fixedly sleeved on the outer surface wall of one of the two transmission shafts (4), and the outer surface wall of the second gear (5) is meshed with the outer surface wall of the first gear (3).

5. The intelligent sorting machine for cocoons with a cocoon suction type according to claim 4, wherein: A conveyor belt (6) is movably sleeved between the outer surface walls of the two transmission shafts (4), and an installation frame (7) is fixedly installed on the top of the installation table (1).

6. The intelligent sorting machine for cocoon in the form of cocoon suction according to claim 5, wherein: A storage box (8) is fixedly installed on the inner surface wall of the installation frame (7), and a cross blade (9) is movably inserted into the inner surface wall of the storage box (8).

7. The intelligent sorting machine for cocoons by sucking cocoons according to claim 6, wherein: A second motor (10) is fixedly installed on the top of the installation frame (7), and the output end of the second motor (10) is fixedly connected to the outer surface wall of the cross blade (9).

Citation Information

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