Stepping bottle washing machine
By designing a stepping bottle washing machine, combined with the chain transmission and spray pipe setting, the problem that the existing cleaning machine can only clean a single bottle type, achieving efficient cleaning and thorough cleaning of multiple bottle types.
Patent Information
- Application Number
- CN202421745161.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Existing large-volume cleaning machines usually can only clean one bottle type, which is low in applicability and incomplete in cleaning, making it difficult to meet the cleaning needs of multiple bottle types.
A stepping bottle washing machine is designed, including a feeding station, a spray cleaning room, a spray rinsing room, a water blowing chamber, a hot air drying room and a cooling room. Through the configuration of chain transmission and spray pipes, a mixed cleaning of various bottle types is realized, combined with an automatic operation of the PLC controller.
It realizes efficient cleaning of various bottle types, improves cleaning ability and applicability, and can complete the thorough cleaning of glass bottles in a short time.
Smart Images
Figure CN223145533U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle washing machines, in particular to a stepping bottle washing machine. Background Art
[0002] At present, for the cleaning of glass bottles in industries such as food, health products, and cosmetics, a small number of glass bottles can be manually cleaned, but the cleaning efficiency is low and it is not suitable for large-scale cleaning of glass bottles. Existing large-scale cleaning machines usually only clean one type of bottle, with a narrow range of use and low applicability. Some cannot perform mixed cleaning or there is a phenomenon of incomplete cleaning.
[0003] Therefore, we have developed a stepping bottle washing machine to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a stepping bottle washing machine to overcome the deficiencies of the prior art, which has the advantages of strong cleaning ability, wide applicability, and the ability to mix and clean multiple bottle types.
[0005] To achieve the above object, the technical solution adopted by the utility model is: a stepping bottle washing machine, including a support. At the top of the support, a loading station, a spray cleaning chamber, a spray rinsing chamber, a water blowing chamber, a hot air drying chamber, a cooling chamber, and an unloading station are successively arranged. A first sprocket shaft is provided at the loading station, and a second sprocket shaft is provided at the cooling chamber. A first chain is wound between the first sprocket shaft and the second sprocket shaft. A stepping motor is provided at the bottom end of the cooling chamber, and a second chain is wound between the stepping motor and the second sprocket shaft. A cleaning water tank is provided in the spray cleaning chamber, and a rinsing water tank is provided in the spray rinsing chamber. The cleaning water tank and the rinsing water tank are respectively provided with an overflow port.
[0006] Preferably, a first water level sensor and a first filter cylinder are successively arranged from top to bottom on the side wall of the cleaning water tank, and a first drain port is fixedly connected to the top end through a first filter screen. The cleaning water tank is connected to a first tank body through a first circulation pump.
[0007] Preferably, a second circulation pump is connected to one side of the rinsing water tank, the second circulation pump is connected to a second tank body, a second drain port is fixedly connected to the top end of the rinsing water tank through a second filter screen, and a second water level sensor and a second filter cylinder are provided on the side wall. The second filter cylinder is fixedly connected to the second circulation pump.
[0008] Preferably, a first viewing window is provided in the spray cleaning chamber, and a cleaning chamber upper spray pipe is provided at the inner top end. A cleaning chamber lower spray pipe is provided below the cleaning chamber upper spray pipe.
[0009] Preferably, a guide wheel door is provided on one side of the spray cleaning chamber close to the feeding station, and a first cylinder is fixedly connected to the top end of the guide wheel door.
[0010] Preferably, a rinsing chamber upper spray pipe is provided at the top end inside the spray rinsing chamber, a rinsing chamber lower spray pipe is provided below the rinsing chamber upper spray pipe, and a second perspective window is provided between the rinsing chamber upper spray pipe and the rinsing chamber lower spray pipe.
[0011] Preferably, a second cylinder is fixedly connected to the outer top end of the water blowing chamber, and an air pipe is provided at the inner top end, and the air pipe is fixedly connected to the second cylinder through a slider.
[0012] Preferably, a plurality of first blowers are fixedly connected to the inner wall of the hot air drying chamber, a wind blade is provided at the top end of the first blower, a heating pipe is provided at the top end of the wind blade, and the heating pipe is arranged at the middle position of the first chain.
[0013] Preferably, an exhaust port is provided at the top end of the hot air drying chamber, and a maintenance door is provided at the side wall.
[0014] Preferably, a plurality of second blowers are fixedly connected to the top end of the cooling chamber, and cleaning bottles are provided below the second blowers.
[0015] Due to the application of the above technical solutions, the utility model has the following advantages compared with the prior art:
[0016] For the step-type bottle washing machine of the utility model, the stepping motor controls the rhythm, and through the cleaning and rinsing of the spray pipes, the cleaning ability is improved; it can clean glass bottles in industries such as food, health products, and cosmetics, with wide applicability; through chain drive and the cross arrangement of the spray pipes, multiple bottle types can be mixed and cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic side internal structure diagram of the step-type bottle washing machine of the utility model.
[0018] Figure 2 It is a schematic top internal structure diagram of the step-type bottle washing machine of the utility model. DETAILED DESCRIPTION OF THE INVENTION
[0019] The following further detailed description of the utility model will be given in conjunction with the accompanying drawings and specific embodiments.
[0020] Figure 1 and Figure 2Among them, a step bottle washing machine includes a bracket 5. At the top of the bracket 5, a feeding station 10, a spray cleaning chamber 20, a spray rinsing chamber 30, a water blowing chamber 40, a hot air drying chamber 50, a cooling chamber 60 and a discharging station 70 are successively arranged. The feeding station 10 is provided with a first sprocket shaft 101, and the cooling chamber 60 is provided with a second sprocket shaft 14. A first chain 12 is wound between the first sprocket shaft 101 and the second sprocket shaft 14. A stepping motor 13 is arranged at the bottom end of the cooling chamber 60. A second chain 15 is wound between the stepping motor 13 and the second sprocket shaft 14. The spray cleaning chamber 20 is provided with a cleaning water tank 201, and the spray rinsing chamber 30 is provided with a rinsing water tank 301. The cleaning water tank 201 and the rinsing water tank 301 are respectively provided with an overflow port 309. The stepping motor 13 is electrically connected to a controller. Each frame is cleaned for 2 - 5 minutes, and the production capacity varies due to the different thickness, height and bottle mouth size of the bottles.
[0021] At the side wall of the cleaning water tank 201, a first water level sensor 202 and a first filter cartridge 23 are successively arranged from top to bottom, and the top is fixedly connected to a first drain port 26 through a first filter screen 24. The filtration accuracy of the filter screen is 5μm. The cleaning water tank 201 is connected to a first tank body 22 through a first circulation pump 21. The circulation pump is 1.5KW, and the spray pressure is 0.2 - 0.3MPa.
[0022] One side of the rinsing water tank 301 is communicated with a second circulation pump 31. The second circulation pump 31 is communicated to a second tank body 32. The top of the rinsing water tank 301 is fixedly connected to a second drain port 36 through a second filter screen 34, and a second water level sensor 302 and a second filter cartridge 33 are arranged at the side wall. The second filter cartridge 33 is fixedly connected to the second circulation pump 31. The spray pressure is 2 - 3 Kg / cm 2 . The power of the stainless steel pump is 1.5KW, the flow rate is 8m 3 / h, the head is 35m. A plate - type filter screen is installed in front of the water inlet of the water pump to protect the water pump from being damaged by impurities.
[0023] The spray cleaning chamber 20 is provided with a first viewing window 28, and a cleaning chamber upper spray pipe 27 is arranged at the inner top. A cleaning chamber lower spray pipe 271 is arranged below the cleaning chamber upper spray pipe 27. The pure water consumption is 0.5 - 1.0m 3 / min. The nozzles adopt fan - shaped SUS304 nozzles, and the spray pressure is 2 - 3 Kg / cm 2 . The nozzles move back and forth to clean the workpieces. The reciprocating distance is 300mm, which is completed by an Airtac rodless cylinder. The upper and lower spray pipes act simultaneously. A guide wheel door 206 is arranged on one side of the spray cleaning chamber 20 close to the feeding station 10. The top of the guide wheel door 206 is fixedly connected to a first cylinder 205. The lifting height of the sealing door is 250mm.
[0024] At the top inside the spray rinsing chamber 30, there is an upper spray pipe 37 of the rinsing chamber. Below the upper spray pipe 37 of the rinsing chamber, there is a lower spray pipe 371 of the rinsing chamber. Between the upper spray pipe 37 of the rinsing chamber and the lower spray pipe 371 of the rinsing chamber, there is a second perspective window. The perspective window uses 500×250mm tempered glass.
[0025] At the outer top of the water blowing chamber 40, a second air cylinder 45 is fixedly connected, and at the inner top, there is an air pipe 41. The air pipe 41 and the second air cylinder 45 are fixedly connected through a slider 42. The consumption of compressed air is about 2.0 - 4.0m 3 / min, and the pressure is 0.4 - 0.6MPa.
[0026] The inner wall of the hot air drying chamber 50 is fixedly connected with 6 first air blowers 51, with a power of 27KW. At the top of the first air blower 51, there is an air blade 52. At the top of the air blade 52, there is a heating pipe 53. The heating pipe 53 is arranged at the middle position of the first chain 12. The drying time is 10 - 30min, and the drying temperature is adjustable from 80 - 150°C. At the top of the hot air drying chamber 50, there is an exhaust port 54 with a diameter of Φ160mm, and a maintenance door 55 is provided on the side wall.
[0027] At the top of the cooling chamber 60, 2 second air blowers 61 are fixedly connected. Below the second air blowers 61, there are cleaning bottles. The blowers are 140W axial flow blowers, with a total of 2 units, and protective covers are provided on both sides.
[0028] The loading station 10 is loaded through a material frame. The stepping motor drives the material frame to enter the spray cleaning chamber 20 and the spray rinsing chamber 30 in sequence through a sprocket for spray cleaning. After cleaning, the 6 first air blowers 51 in the water blowing chamber 40 blow the water vapor on the surface of the glass bottle out of the exhaust port 54, and then the hot air drying chamber 50 conducts drying. After being cooled by the second air blowers 61 in the cooling chamber 60, it is unloaded at the unloading station 70. By using a cleaning liquid with an appropriate temperature and concentration, the organic pollutants are converted into water-soluble compounds with the help of a detergent. The acidic cleaning agent can remove the mineral deposits. With a large amount of water through mechanical flushing, the glass bottle can be fully washed in a relatively short time; through the control of the PLC controller, the washing steps such as cleaning, drying, and cooling are automatically completed.
[0029] The above is only a specific application example of the present invention, which does not constitute any limitation to the protection scope of the present invention. Any technical solutions formed by equivalent transformation or equivalent substitution fall within the scope of the protection of the present invention's rights.
Claims
1. A step-type bottle washing machine, characterized in that: It includes a bracket (5). At the top of the bracket (5), there are successively a feeding station (10), a spray cleaning chamber (20), a spray rinsing chamber (30), a water blowing chamber (40), a hot air drying chamber (50), a cooling chamber (60), and a discharging station (70). The feeding station (10) is provided with a first sprocket shaft (101), the cooling chamber (60) is provided with a second sprocket shaft (14), a first chain (12) is wound between the first sprocket shaft (101) and the second sprocket shaft (14). At the bottom end of the cooling chamber (60), there is a stepping motor (13), and a second chain (15) is wound between the stepping motor (13) and the second sprocket shaft (14). The spray cleaning chamber (20) is provided with a cleaning water tank (201), the spray rinsing chamber (30) is provided with a rinsing water tank (301), and the cleaning water tank (201) and the rinsing water tank (301) are respectively provided with overflow ports (309). The stepping motor (13) is electrically connected to a controller.
2. The step-type bottle washer according to claim 1, wherein On the side wall of the cleaning water tank (201), there are successively a first water level sensor (202) and a first filter cartridge (23) from top to bottom, and the top end is fixedly connected to a first drain port (26) through a first filter screen (24). The cleaning water tank (201) is connected to a first tank body (22) through a first circulating pump (21).
3. The step bottle washer according to claim 2, characterized in that, On one side of the rinsing water tank (301), a second circulating pump (31) is connected. The second circulating pump (31) is connected to a second tank body (32). The top end of the rinsing water tank (301) is fixedly connected to a second drain port (36) through a second filter screen (34), and on the side wall, there is a second water level sensor (302) and a second filter cartridge (33). The second filter cartridge (33) is fixedly connected to the second circulating pump (31).
4. The step-type bottle washing machine according to claim 2, wherein, The spray cleaning chamber (20) is provided with a first viewing window (28), and at the inner top end, there is a cleaning chamber upper spray pipe (27). Below the cleaning chamber upper spray pipe (27), there is a cleaning chamber lower spray pipe (271).
5. The step-type bottle washer according to claim 4, wherein On the side of the spray cleaning chamber (20) close to the feeding station (10), there is a guide wheel door (206), and at the top end of the guide wheel door (206), a first air cylinder (205) is fixedly connected.
6. The step bottle washing machine according to claim 2, wherein, At the inner top end of the spray rinsing chamber (30), there is a rinsing chamber upper spray pipe (37). Below the rinsing chamber upper spray pipe (37), there is a rinsing chamber lower spray pipe (371). Between the rinsing chamber upper spray pipe (37) and the rinsing chamber lower spray pipe (371), there is a second viewing window.
7. The step bottle washer according to claim 2, characterized in that, At the outer top end of the water blowing chamber (40), a second air cylinder (45) is fixedly connected, and at the inner top end, there is an air pipe (41). The air pipe (41) and the second air cylinder (45) are fixedly connected through a slider (42).
8. The step-type bottle washer according to claim 2, wherein, The inner wall of the hot air drying chamber (50) is fixedly connected with a plurality of first fans (51). At the top end of the first fans (51), there is a wind blade (52). At the top of the wind blade (52), there is a heating pipe (53). The heating pipe (53) is arranged at the middle position of the first chain (12).
9. The step bottle washer according to claim 8, wherein, An exhaust port (54) is provided at the top of the hot air drying chamber (50), and a maintenance door (55) is provided at the side wall.
10. The step-type bottle washer according to claim 1, wherein, A plurality of second blowers (61) are fixedly connected to the top of the cooling chamber (60), and a cleaning bottle is provided below the second blowers (61).