Collecting equipment for waste generated by calcium silicate board

By designing an automatic transfer mechanism and crushing and transfer system, the problem of cumbersome waste processing and low safety during the generation process of calcium silicate board is solved, and the automatic collection and crushing of waste is realized, which improves the integration and safety of the equipment.

CN223145574UActive Publication Date: 2025-07-25ANHUI JIAYU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422274787.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-17
Publication Date
2025-07-25
Estimated Expiration
2034-09-17

AI Technical Summary

Technical Problem

The waste processing process during the generation of existing calcium silicate plates is complicated, the equipment covers a large area, has low integration, and the operator needs to manually feed the material, which affects safety.

Method used

A calcium silicate plate generating waste collection equipment including a feeding mechanism is designed, and the waste is automatically transferred into the feed hopper through the feeding hood and the feeding blade without manual feeding, and automatic collection is achieved through crushing rollers and conveyor belts.

Benefits of technology

It realizes automatic collection and crushing of waste, improves operation convenience and safety, reduces close contact between operators and crushing rollers, and improves the degree of equipment integration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses calcium silicate board generation waste collecting equipment, and relates to the technical field of waste collecting equipment.The calcium silicate board generation waste collecting equipment comprises a collecting box body and a feeding hopper arranged above the collecting box body, and further comprises a stirring and feeding mechanism, the material stirring machine cover is arranged outside the feeding hopper in a covering mode, and an opening is formed in one side of the material stirring machine cover. The extension plate is arranged above one side, close to the opening, of the material stirring machine cover; and the number of the material stirring fans is two, and each material stirring fan comprises a mounting base and material stirring blades arranged on the periphery of the mounting base. According to the utility model, the material stirring and feeding mechanism is arranged and used for stirring and feeding waste materials of the plate processing table into the feeding hopper to be collected and treated, manual feeding is not needed, the operation is convenient and rapid, and the use safety is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste collection equipment, in particular to a waste collection equipment for calcium silicate board production. Background Technique

[0002] Calcium silicate board is made of inorganic mineral fibers or cellulose fibers and other loose short fibers as reinforcing materials, and silicon-calcium materials as the main binder. It is made into a board through pulping, forming, and accelerating the curing reaction in high-temperature and high-pressure saturated steam to form a calcium silicate gel. Calcium silicate board is one of the most advanced wall materials at present, with the advantages of waterproof, moisture-proof, durable, low deformation rate, heat insulation, etc., and is especially suitable for use as interior wall panels and ceiling panels in buildings. When producing calcium silicate cover plates, the board needs to be cut before being transferred from the blank receiving machine to the stacking machine, that is, the original board on the blank receiving belt is cut into the required size, and a part of the board waste will be left after cutting.

[0003] In the prior art, a waste collection device for calcium silicate board production with the application number 202022768436.9, which relates to the technical field of calcium silicate board production. Aiming at the problems of lack of good waste treatment measures during the recycling of existing calcium silicate board waste, resulting in cumbersome waste treatment processes, large equipment footprint, and low integration degree, the following scheme is proposed. It includes a box body, and two first rolling rollers are rotatably connected inside the box body. A transmission gear is fixedly connected to the front of the first rolling roller. A second rolling roller is arranged below the first rolling roller. A double-shaft motor is fixedly connected to the left outer wall of the box body. The right output shaft of the double-shaft motor is fixedly connected to a transmission screw, and the transmission screw is meshed with the transmission gear for transmission. The utility model is not only convenient for better crushing, but also can screen the crushed material, and can automatically dump the material after screening, with high automation, multi-functional in one machine, improving the practicability of the device, and suitable for market promotion.

[0004] However, for the above device, manual feeding is required, the operation is inconvenient, and the hands of the operator are in close contact with the crushing rollers in the upper part of the box body, which affects the safety of collection and use. Content of the Utility Model

[0005] The utility model provides a waste collection equipment for calcium silicate board production, which does not require manual feeding, is convenient and fast to operate, and avoids the hands of the operator from being in close contact with the crushing rollers in the upper part of the box body, improving the safety of collection and use, and solving the problem that the hands of the operator are in close contact with the crushing rollers in the upper part of the box body, which affects the safety of collection and use.

[0006] To achieve the purpose of feeding with an electric control head, the present utility model provides the following technical solutions: A calcium silicate board waste collection device, including a collection box body and a feed hopper arranged above the collection box body, further including a feeding mechanism, the feeding mechanism includes: a feeding machine cover, the feeding machine cover covers the outside of the feed hopper, and one side of the feeding machine cover has an opening; an extension plate, the extension plate is arranged above one side of the feeding machine cover close to the opening; feeding fans, there are two groups of feeding fans in total, each group of feeding fans includes a mounting seat and feeding blades arranged on the periphery of the mounting seat, and the two groups of feeding fans can rotate relatively to synchronously scrape the accumulated waste into the feeding machine cover; wherein, the feeding blades include outer blades fixed at one end to the mounting seat and inner blades inserted into the outer blades, and the axial directions of the outer blades and the inner blades are connected by a return spring; a guiding track is fixedly arranged on the lower surface of the extension plate, the guiding track includes a short-diameter track close to one side of the feeding machine cover and a long-diameter track far from one side of the feeding machine cover, and a sliding block capable of sliding in the short-diameter track and the long-diameter track is fixedly arranged on the upper surface of the inner blade, so that the feeding blade is in an extended state when scraping materials and in a shortened state when moving close to the feeding machine cover.

[0007] As a preferred technical solution of the present utility model, a guiding cross column is fixedly arranged in the outer blade, and a guiding cavity for guiding the guiding cross column is arranged in the inner blade, one end of the return spring is fixed in the outer blade, and one end of the return spring is fixed in the inner blade.

[0008] As a preferred technical solution of the present utility model, it further includes a lifting and adjusting mechanism, the lifting and adjusting mechanism includes a vertical frame arranged on the upper side of one end of the collection box body, a lifting slider is arranged inside the vertical frame through a lead screw, one side of the feeding machine cover is fixedly connected to the lifting slider, and the lifting and adjusting mechanism is used for adjusting the height of the feeding blades at one end of the feeding machine cover; the lead screw includes a screw rod rotatably arranged between the vertical frame and the collection box body, the lifting slider is threadedly connected to the screw rod, and one end of the screw rod is drivingly connected to a second motor.

[0009] As a preferred technical solution of the present utility model, a second transmission shaft is fixedly arranged in the middle of the feeding blade; a protective cover is installed at a position opposite to the second transmission shaft above the extension plate, and a gear set and a first motor for driving the second rotating shaft to rotate are arranged inside the protective cover.

[0010] As a preferred technical solution of the present utility model, it further includes a crushing roller, the crushing roller is rotatably installed above the inside of the feed hopper, and there are two crushing rollers, the two crushing rollers are arranged side by side, and one end of the first transmission shaft of the crushing roller is drivingly connected to a crushing motor through a gear box.

[0011] As an optimal technical solution of the utility model, a conveyor belt is provided at the bottom of the collection box body through the third transmission shaft and the feed roller, and one end of the third transmission shaft is connected to the conveying motor through a belt flywheel group, and a plurality of convex ribs are provided on the outside of the conveyor belt.

[0012] As a preferred technical solution of the utility model, a discharge port is provided at one end of the collection box.

[0013] Compared with the prior art, the utility model provides a calcium silicate board waste collection device, which has the following beneficial effects:

[0014] 1. The waste collection equipment generated by the calcium silicate board is provided with a feeding mechanism, which includes a feeding machine cover. A feeding blade is provided at the top of one end of the feeding machine cover through a second transmission shaft and a mounting seat. The two groups of feeding blades are driven by a first motor to rotate in opposite directions, so that the waste on the plate processing table can be fed into the feed hopper for collection and processing. There is no need for manual feeding, and the operation is convenient and fast. In addition, it avoids close contact between the operator's hands and the crushing roller on the upper part of the box body, thereby improving the safety of collection and use.

[0015] 2. The waste collection equipment generated by the calcium silicate board, when the material-dividing blade is in a scraping state away from the opening side, the sliding block is located in the long-diameter rail, so the extrusion force of the long-diameter rail on the sliding block is relatively small, and the inner sheet extends longer in the outer sheet at this time, that is, it is in an extended state at this time, so as to scrape a larger range of waste. When the material-dividing blade gradually approaches the opening position, the short-diameter rail has a greater compression capacity on the return spring through the sliding block, so when the material-dividing blade moves close to the material-dividing machine cover, it is in a shortened state, thereby sending the material into the opening. This method can dig more waste on the basis of setting a smaller extension plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is an overall diagram of the utility model;

[0017] Figure 2 A schematic diagram of the utility model in use on a waste bench;

[0018] Figure 3 This is a bottom view of the material feeding machine cover of the utility model;

[0019] Figure 4 It is the transmission diagram of the material-shifting blade of the utility model;

[0020] Figure 5 This is a top view of the cooperation between the material-diverting fan and the guide rail of the utility model;

[0021] Figure 6 This is a cross-sectional view of the material-dispensing blade of the utility model in an extended state;

[0022] Figure 7 This is a schematic diagram of the internal structure of the collection box of the present utility model.

[0023] In the figure: 1. Collection box; 2. Feeding hopper; 3. First transmission shaft; 4. Crushing roller; 5. Feeding machine cover; 51. Extension plate; 7. Second transmission shaft; 8. Gear set; 9. Mounting seat; 10. Feeding blade; 101. Outer blade; 102. Inner blade; 103. Guide cross column; 104. Return spring; 105. Guide cavity; 11. First motor; 12. Vertical frame; 13. Lead screw; 14. Lifting slider; 15. Second motor; 16. Discharge port; 18. Feeding roller; 19. Conveyor belt; 20. Rib; 21. Inner support plate; 22. Third transmission shaft; 23. Protective cover; 24. Sliding block; 25. Guide track; 251. Short diameter track; 252. Long diameter track; 26. Waste table. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] As described below according to Figures 1 - 7 A calcium silicate board waste collection device proposed in an embodiment of the present utility model is described.

[0026] As Figure 1 , the present utility model discloses a calcium silicate board waste collection device, including a collection box 1 and a feeding hopper 2 arranged above the collection box 1. Waste can enter the collection box 1 through the feeding hopper 2 for collection.

[0027] In order to enable waste to automatically enter the feeding hopper 2, a feeding mechanism is also provided. The feeding mechanism includes a feeding machine cover 5 sleeved outside the feeding hopper 2, and one side of the feeding machine cover 5 has an opening. An extension plate 51 is fixed above the side of the feeding machine cover 5 close to the opening, and a feeding fan assembly is assembled on the extension plate 51.

[0028] Specifically, there are two groups of feeding fans here. Each group of feeding fans includes a mounting seat 9 and feeding blades 10 arranged outside the mounting seat 9. The two groups of feeding fans can rotate relatively to synchronously scrape the accumulated waste into the feeding machine cover 5. When cleaning the waste, the entire device is placed on the waste table 26 in the state as Figure 2 shown, and the feeding fans are placed on the waste table 26. When the feeding fans rotate, the waste can be fed into the feeding machine cover 5.

[0029] Therefore, the waste collection device for calcium silicate board provided by the embodiment of the present utility model can push the waste accumulated on the waste table 26 to the inside of the material pushing machine cover 5 through the material pushing fan, so that there is no need to manually feed the waste into the collection box body 1.

[0030] Combined Figures 3 - 5 As shown, in order to pick up more waste on the basis of setting a smaller extension plate 51, the above-mentioned material pushing blade 10 includes an outer piece 101 fixed at one end to the mounting seat 9 and an inner piece 102 inserted into the outer piece 101. The axial directions of the outer piece 101 and the inner piece 102 are connected by a return spring 104, so that the inner piece 102 can extend or shorten on the outer piece 101. The purpose is that when the material pushing blade 10 is in the state of scraping material, it is in the extended state to scrape a larger range of waste, and when it gradually moves to a position close to the opening of the material pushing machine cover 5, it is in the shortened state, and thus the entire extension plate 51 can be made smaller.

[0031] Preferably, a guiding track 25 is fixedly provided on the lower surface of the extension plate 51. The guiding track 25 includes a short-diameter track 251 close to one side of the material pushing machine cover 5 and a long-diameter track 252 far from one side of the material pushing machine cover 5. A sliding block 24 capable of sliding in the short-diameter track 251 and the long-diameter track 252 is fixedly provided on the upper surface of the inner piece 102. Therefore, when the material pushing blade 10 is in the state of scraping material on the side far from the opening, the sliding block 24 is located in the long-diameter track 252, so the extrusion force of the long-diameter track 252 on the sliding block 24 is small. At this time, the extending length of the inner piece 102 in the outer piece 101 is large, that is, it is in the extended state at this time to scrape a larger range of waste. When the material pushing blade 10 gradually approaches the opening position, the short-diameter track 251 has a greater compression capacity for the return spring 104 through the sliding block 24. Therefore, when the material pushing blade 10 moves to a position close to the material pushing machine cover 5, it is in the shortened state, so as to send the material into the opening. This way can pick up more waste on the basis of setting a smaller extension plate 51.

[0032] Such as Figure 6 Preferably, a guiding cross column 103 is fixedly provided inside the outer piece 101, and a guiding cavity 105 for guiding the guiding cross column 103 is opened inside the inner piece 102. One end of the return spring 104 is fixed inside the outer piece 101, and one end of the return spring 104 is fixed inside the inner piece 102, so as to reserve enough installation space for the return spring 104.

[0033] Such as Figure 4 A second transmission shaft 7 is fixedly provided in the middle of the material pushing blade 10; a protective cover 23 is installed at a position opposite to the second transmission shaft 7 above the extension plate 51, and a gear set 8 and a first motor 11 for driving the second transmission shaft 7 to rotate are provided inside the protective cover 23.

[0034] The gear set 8 includes a first gear fixed to the first motor 11, a second gear fixed to the second transmission shaft 7, and an intermediate gear drivingly connecting the first gear and the second gear.

[0035] In this embodiment, a protective cover 23 is provided outside the second transmission shaft 7, the material pushing blade 10, the gear set 8, and the first motor 11. The first motor 11 is fixedly arranged on the inner wall of the protective cover 23, and heat dissipation holes are also provided on the side wall of the protective cover 23.

[0036] It further includes a crushing roller 4. The crushing roller 4 is rotatably installed above the inner part of the feed hopper 2. There are two crushing rollers 4, and the two crushing rollers 4 are arranged side by side. One end of the first transmission shaft 3 of the crushing roller 4 is drivingly connected to a crushing motor through a gearbox.

[0037] As Figure 1 and Figure 2 shown, a lifting and adjusting mechanism is provided. The lifting and adjusting mechanism includes a vertical frame 12 provided on the upper side of one end of the collection box body 1. A lifting slider 14 is provided inside the vertical frame 12 through a lead screw. The lead screw includes a screw rod 13 rotatably arranged between the vertical frame 12 and the collection box body 1. The lifting slider 14 is threadedly connected to the screw rod 13. One end of the screw rod 13 is drivingly connected to a second motor 15. One side of the material pushing machine cover 5 is fixedly connected to the lifting slider 14, so that the material pushing machine cover can be lifted and adjusted by driving the lead screw, facilitating the height adjustment of the material pushing blade 10 at one end of the material pushing machine cover 5, thereby meeting the waste collection and treatment of the plate processing table at different heights.

[0038] In this embodiment, in order to improve the stability of the lifting and adjustment of the material pushing machine cover 5, the feed hopper 2 has a rectangular material opening, and a limit sliding groove for insertion and cooperation with the feed hopper 2 is provided at the lower end of the material pushing machine cover 5.

[0039] In order to reduce the generation of noise during the crushing process inside the collection box body 1, a rubber protective layer is provided on the inner top wall of the material pushing machine cover 5 to prevent the crushed waste from splashing and hitting the inner top wall of the material pushing machine cover 5 and making a sound.

[0040] In this embodiment, in order to further improve the sound insulation effect, a sound insulation layer is further provided outside the rubber protective layer. The sound insulation layer is made of foam cotton and is used for sound insulation treatment when the crushing roller 4 is working.

[0041] As Figure 7 shown, in order to facilitate the horizontal discharge of the waste collected in the collection box body 1, a conveyor belt 19 is further provided at the inner bottom of the collection box body 1 through a third transmission shaft 22 and a conveying roller 18. One end of the third transmission shaft 22 is drivingly connected to a conveying motor through a belt and flywheel set. A plurality of convex ribs 20 are provided on the outer side of the conveyor belt 19, and an inner support plate 21 is further provided inside the collection box body 1 below the conveyor belt 19, so that by driving the conveyor belt 19 to rotate horizontally through the conveying motor, the waste collected in the collection box body 1 can be discharged.

[0042] In this embodiment, in order to further discharge the collected waste material level, a discharge port 16 is also provided at one end of the collection box 1.

[0043] The working principle and usage process of the present utility model: When in use, the collection box 1 is moved to the side of the sheet processing table, and one end of the material pushing machine cover 5 is covered on the upper part of the sheet processing table. Then, the first motor 11 is used to drive the two sets of material pushing blades 10 to rotate in the reverse direction. When the material pushing blades 10 are in the scraping state away from the opening side, the sliding block 24 is located in the long diameter rail 252. Therefore, the extrusion force of the long diameter rail 252 on the sliding block 24 is relatively small. At this time, the extending length of the inner piece 102 in the outer piece 101 is relatively large, that is, it is in the extended state at this time, to scrape a larger range of waste materials. When the material pushing blades 10 gradually approach the opening position, the short diameter rail 251 has a greater compression capacity for the return spring 104 through the sliding block 24. Therefore, when the material pushing blades 10 move to be close to the material pushing machine cover 5, it is in the shortened state, so as to send the material into the opening. This way can pick up more waste materials on the basis of setting a smaller extension plate 51.

[0044] The waste material can enter the feeding hopper 2, and the waste material is crushed by two evenly rotating crushing rollers 4. The crushed sheet material enters the collection box 1 for collection. There is no need for manual feeding, the operation is convenient and fast, and it also avoids the close contact between the hands of the operator and the crushing rollers 4 in the upper part of the box, improving the safety of collection and use.

[0045] It should be noted that in this article, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the process, method, article or device including the said element.

[0046] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A calcium silicate board production waste collection device, including a collection box body (1) and a feed hopper (2) arranged above the collection box body (1), characterized in that, It further includes a feeding mechanism, and the feeding mechanism includes: A feeding machine cover (5), the feeding machine cover (5) covers the outside of the feeding hopper (2), and one side of the feeding machine cover (5) has an opening; An extension plate (51), the extension plate (51) is arranged above one side of the feeding machine cover (5) close to the opening; Feeding fans, there are two groups of feeding fans in total. Each group of feeding fans includes a mounting seat (9) and feeding blades (10) arranged on the periphery of the mounting seat (9). The two groups of feeding fans can rotate relatively to synchronously scrape the accumulated waste into the feeding machine cover (5); Among them, the feeding blade (10) includes an outer piece (101) fixed at one end to the mounting seat (9) and an inner piece (102) inserted into the outer piece (101). The axial directions of the outer piece (101) and the inner piece (102) are connected by a return spring (104); A guiding track (25) is fixedly arranged on the lower surface of the extension plate (51). The guiding track (25) includes a short-diameter track (251) on the side close to the feeding machine cover (5) and a long-diameter track (252) on the side far from the feeding machine cover (5). A sliding block (24) capable of sliding in the short-diameter track (251) and the long-diameter track (252) is fixedly arranged on the upper surface of the inner piece (102), so that the scraping state of the feeding blade (10) is an extended state and a shortened state when moving close to the feeding machine cover (5).

2. The calcium silicate board production waste collection device according to claim 1, characterized in that: A guiding cross column (103) is fixedly arranged in the outer piece (101), and a guiding cavity (105) for guiding the guiding cross column (103) is opened in the inner piece (102). One end of the return spring (104) is fixed in the outer piece (101), and one end of the return spring (104) is fixed in the inner piece (102).

3. The calcium silicate board production waste collection device according to claim 1, characterized in that: It further includes a lifting and adjusting mechanism. The lifting and adjusting mechanism includes a vertical frame (12) arranged on the upper side of one end of the collection box body (1). A lifting slider (14) is arranged inside the vertical frame (12) through a lead screw. One side of the feeding machine cover (5) is fixedly connected to the lifting slider (14). The lifting and adjusting mechanism is used to adjust the height of the feeding blades (10) at one end of the feeding machine cover (5); The lead screw includes a screw rod (13) rotatably arranged between the vertical frame (12) and the collection box body (1). The lifting slider (14) is threadedly connected to the screw rod (13), and one end of the screw rod (13) is drivingly connected to a second motor (15).

4. The waste collection device for calcium silicate board production according to claim 1, characterized in that: A second transmission shaft (7) is fixedly arranged in the middle of the feeding blade (10); A protective cover (23) is installed at a position opposite to the second transmission shaft (7) above the extension plate (51), and a gear set (8) and a first motor (11) for driving the second transmission shaft (7) to rotate are arranged inside the protective cover (23).

5. The waste collection device for calcium silicate board production according to claim 1, characterized in that: It further includes a crushing roller (4), the crushing roller (4) is rotatably installed above the inside of the feeding hopper (2), and there are two crushing rollers (4), the two crushing rollers (4) are arranged side by side, and one end of the first transmission shaft (3) of the crushing roller (4) is drivingly connected to a crushing motor through a gearbox.

6. The calcium silicate board production waste collection device according to claim 1, characterized in that: A conveyor belt (19) is provided at the inner bottom of the collection box body (1) through a third transmission shaft (22) and a conveying roller (18), and one end of the third transmission shaft (22) is drivingly connected to a conveying motor through a belt and flywheel set, and a plurality of convex ribs (20) are provided on the outer side of the conveyor belt (19).

7. The waste collection device for calcium silicate board production according to claim 6, characterized in that: One end of the collection box body (1) is provided with a discharge port (16).

Citation Information

Patent Citations

  • Waste collecting device for calcium silicate board production

    CN213996028U