Multifunctional common-plate flange machine

By introducing mobile and support components into the multi-function common plate flange machine, the problem of deformation of large-sized air ducts is solved, and efficient and stable air duct processing is achieved.

CN223146120UActive Publication Date: 2025-07-25AIR RES (TIANJIN) VENTILATION EQUIP CO LTD
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Patent Information

Application Number
CN202422406544.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-25
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

When the existing multi-functional common plate flange machine is processed with large-sized air ducts, the suspended air in the middle of the air duct is prone to deform, affecting the processing quality and consuming manpower.

Method used

Design mobile components and support components. The mobile components drive the clamping components to move simultaneously, and the support components support the suspended air in the middle of the air duct to ensure the stability and accuracy of the air duct.

Benefits of technology

Improve processing efficiency, reduce labor consumption, and ensure the processing quality and accuracy of large-sized air ducts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional common-plate flange machine, and relates to the technical field of common-plate flange machines. The multifunctional common-plate flange machine comprises a base, and a flange machine body is installed above the base; the supporting seats are symmetrically fixed to the upper portion of the base, a movable frame is slidably connected to the upper portions of the two supporting seats, and access doors are symmetrically and rotationally connected to one sides of the supporting seats through shaft pins; the clamping assemblies are symmetrically connected to the lower portion of the moving frame in a sliding mode and used for clamping the air pipe, and an adjusting assembly used for synchronously adjusting the distance between the two clamping assemblies and the flange machine body is installed below the moving frame; by arranging the supporting assembly, the problem that when a large-size air pipe is machined, the suspended position in the middle of the air pipe is prone to deformation is solved, the stability and precision of the air pipe in the machining process are guaranteed, and the machining quality of the air pipe is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of common plate flange machines, and specifically relates to a multifunctional common plate flange machine. Background Technique

[0002] A multifunctional common plate flange machine is a special equipment dedicated to forming flanges at the connection ports of the duct's own plates; multifunctional common plate flange machines are widely used in industries such as cables, electronic equipment, and machinery; in the cable industry, it can be used for the fastening and fixing of cables, wire rods, and other similar items; in the electronic equipment industry, it can be used for the maintenance and repair of household appliances, electronic equipment, and machinery.

[0003] A multifunctional common plate flange machine disclosed in a patent application with the reference publication number CN209257094U includes a common plate flange machine body and an automatic cutting mechanism. The automatic cutting mechanism includes a cutting knife and a hydraulic cylinder for driving the cutting knife to move. The cutting knife is provided with a cutting hole. The hydraulic cylinder is connected to an oil pump motor. A travel switch that moves synchronously with the hydraulic cylinder and is used to monitor the movement position of the hydraulic cylinder is provided on the hydraulic cylinder. The travel switch is electrically connected to a solenoid valve, and the solenoid valve is electrically connected to the oil pump motor. The oil pump motor controls the reciprocating movement of the hydraulic cylinder. The common plate flange machine body is provided with an encoder for monitoring the displacement of the plate. The encoder is electrically connected to a PLC controller, and the PLC controller is electrically connected to the solenoid valve. On the basis of the existing common plate flange machine, an automatic cutting mechanism is added, and circuit control systems such as an encoder and a PLC controller are set up, which can cut out plates of any length as needed without secondary cutting, greatly saving labor and reducing the cost of the enterprise.

[0004] As shown in the above prior art, when the existing common plate flange machine is in use, it is necessary to manually support the duct from the feeding end to the discharging end for processing the duct. When encountering a duct with a large area, if only manually supported on one side of the duct, the middle part of the duct will be suspended, which may cause the middle part of the duct to sink and the side of the duct close to the flange machine cannot be completely attached to the flange machine for processing, thus affecting the processing quality, not only consuming manpower but also greatly affecting economic benefits.

[0005] Therefore, it is necessary to provide a multifunctional common plate flange machine to solve the above technical problems. Content of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] To solve the above technical problems, the utility model provides a multifunctional common plate flange machine.

[0008] (2) Technical Solutions

[0009] To achieve the above objectives, the utility model is realized through the following technical solutions: A multifunctional common plate flange machine, including:

[0010] A base, above which a flange body is installed;

[0011] Support seats, symmetrically fixed above the base, and a moving frame is slidably connected above the two support seats;

[0012] Clamping components, symmetrically slidably connected below the moving frame, used for clamping the air duct, and an adjusting component for synchronously adjusting the distance between the two clamping components and the flange body is installed below the moving frame;

[0013] A moving component, installed above the flange body, used for driving the moving frame to drive the clamping components on both sides to move synchronously;

[0014] Support components, installed on both sides above the base, used for supporting the suspended middle part of the air duct when processing larger air ducts.

[0015] Preferably, sliding rods are symmetrically fixed on the inner wall of the moving frame, sliders are slidably connected to the outer walls of the sliding rods, the sliders are slidably connected to the inner wall of the moving frame, and clamping components are installed below the sliders.

[0016] Preferably, the clamping component includes a clamping frame fixed below the slider, an electric push rod is fixed on one side of the clamping frame close to the flange body above, a clamping plate is fixed at the output end of the electric push rod, and the clamping plate is slidably connected to the clamping frame.

[0017] Preferably, the adjusting component includes a first double-headed motor fixed in the middle of the inner wall of the moving frame, first screw rods are rotatably connected to both sides of the inner wall of the moving frame, the two output ends of the first double-headed motor are respectively fixed to the two first screw rods, and the slider is threadedly connected to the outer wall of the first screw rod.

[0018] Preferably, the moving component includes a second motor fixed on one side of the flange body, a second screw rod is rotatably connected to the upper end of the flange body, one end of the second screw rod penetrates through the flange body and is fixed to the output end of the second motor, the middle of the moving frame is slidably connected above the flange body, and the middle of the moving frame is threadedly connected to the outer wall of the second screw rod.

[0019] Preferably, the support component includes slide bars symmetrically slidably connected to the base, support plates are symmetrically installed above the base, several support rods are symmetrically rotatably connected below the support plates, the support rods below the support plate close to the flange body are rotatably connected to the slide bars, the support rods on the other side are rotatably connected to the base, and a distance adjusting component for controlling the distance between the two slide bars is installed in the middle of the base.

[0020] Preferably, the distance adjustment assembly includes a third double-headed motor fixed above the base. Third screws are fixed to both output ends of the third double-headed motor. The third screws are rotatably connected to the base, and the slide bar is threadedly connected to the outer wall of the third screws.

[0021] Preferably, a maintenance door is symmetrically rotatably connected to one side of the support base through a pin.

[0022] (III) Beneficial effects

[0023] The present utility model provides a multifunctional common plate flange machine. Compared with the prior art, the following beneficial effects are achieved:

[0024] 1. Through the design of the moving assembly, the moving frame can automatically slide above the flange body, driving the clamping assemblies on both sides to move synchronously, so that the air duct can be clamped and moved for processing, eliminating the need for manual full-time support of the air duct, improving the processing efficiency and reducing labor consumption;

[0025] 2. By setting the support assembly, the problem that the middle suspended part of the large-size air duct is prone to deformation during processing is solved, ensuring the stability and accuracy of the air duct during processing and guaranteeing the processing quality of the air duct. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0027] Figure 2 is a schematic diagram of the relationship between the slider and the moving frame of the present utility model;

[0028] Figure 3 is a schematic diagram of the relationship between the support rod and the support plate of the present utility model;

[0029] Figure 4 is a schematic diagram of the relationship between the third screw and the slide bar of the present utility model.

[0030] Reference numerals in the figures: 1, base; 2, flange body; 3, support base; 4, moving frame; 5, slide rod; 6, slider; 7, clamping frame; 8, electric push rod; 9, clamping plate; 10, first double-headed motor; 11, first screw; 12, second motor; 13, second screw; 14, slide bar; 15, support plate; 16, support rod; 17, third double-headed motor; 18, third screw; 19, maintenance door. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0032] The present utility model provides two technical solutions:

[0033] Figures 1 to 2 The first embodiment is shown: a multi-functional common plate flange machine, including:

[0034] A base 1, above which a flange machine body 2 is installed;

[0035] Support seats 3, symmetrically fixed above the base 1, a moving frame 4 is slidably connected above the two support seats 3, and maintenance doors 19 are symmetrically rotatably connected to one side of the support seats 3 through pin shafts;

[0036] A clamping assembly, symmetrically slidably connected below the moving frame 4, for clamping the air duct, and an adjusting assembly for synchronously adjusting the distance between the two clamping assemblies and the flange machine body 2 is installed below the moving frame 4;

[0037] A moving assembly, installed above the flange machine body 2, for driving the moving frame 4 to drive the clamping assemblies on both sides to move synchronously;

[0038] Support components, installed on both sides above the base 1, for supporting the suspended middle part of the air duct when processing larger air ducts.

[0039] Sliding rods 5 are symmetrically fixed to the inner wall of the moving frame 4, sliders 6 are slidably connected to the outer wall of the sliding rods 5, the sliders 6 are slidably connected to the inner wall of the moving frame 4, and a clamping assembly is installed below the sliders 6.

[0040] The clamping assembly includes a clamping frame 7 fixed below the slider 6, an electric push rod 8 is fixed to one side of the clamping frame 7 close to the flange machine body 2, a clamping plate 9 is fixed to the output end of the electric push rod 8, and the clamping plate 9 is slidably connected to the clamping frame 7.

[0041] The adjusting assembly includes a first double-headed motor 10 fixed to the middle of the inner wall of the moving frame 4, first screw rods 11 are rotatably connected to both sides of the inner wall of the moving frame 4, the two output ends of the first double-headed motor 10 are respectively fixed to the two first screw rods 11, and the slider 6 is threadedly connected to the outer wall of the first screw rod 11.

[0042] The moving component includes a second motor 12 fixed to one side of the flange body 2. The upper end of the flange body 2 is rotatably connected to a second screw rod 13. One end of the second screw rod 13 penetrates through the flange body 2 and is fixed to the output end of the second motor 12. The middle part of the moving frame 4 is slidably connected above the flange body 2, and the middle part of the moving frame 4 is threadedly connected to the outer wall of the second screw rod 13.

[0043] Through the design of the moving component in this application, the moving frame 4 can automatically slide above the flange body 2, driving the clamping components on both sides to move synchronously, so that the air duct can be clamped and moved for processing. There is no need for manual full support of the air duct throughout the process, which improves the processing efficiency and reduces labor consumption.

[0044] Figures 3 to 4 The second implementation manner is shown. The main difference from the first implementation manner is that the support component includes slide bars 14 symmetrically and slidably connected to the base 1. Support plates 15 are symmetrically installed above the base 1. A plurality of support rods 16 are symmetrically and rotatably connected below the support plates 15. The support rods 16 below the support plates 15 close to the flange body 2 are rotatably connected to the slide bars 14, and the support rods 16 on the other side are rotatably connected to the base 1. A distance adjustment component for controlling the distance between the two slide bars 14 is installed in the middle of the base 1.

[0045] The distance adjustment component includes a third double-headed motor 17 fixed above the base 1. Third screw rods 18 are fixed to both output ends of the third double-headed motor 17. The third screw rods 18 are rotatably connected to the base 1. The slide bars 14 are threadedly connected to the outer walls of the third screw rods 18.

[0046] By setting the support component in this application, the problem that the middle suspended part of the air duct is prone to deformation when processing large-sized air ducts is solved, ensuring the stability and accuracy of the air duct during the processing process and guaranteeing the processing quality of the air duct.

[0047] Working principle:

[0048] The flange body 2 is a prior art and will not be elaborated.

[0049] Air duct processing can be carried out synchronously on both sides of the flange body 2. First, adjust the distance between the clamping component and the flange body 2 according to the size of the air duct. Drive the first double-headed motor 10 to make the first screw rod 11 rotate. The slider 6 moves along the slide rod 5 in the moving frame 4, driving the clamping frame 7 to move. Use the electric push rod 8 to control the expansion and contraction of the clamping plate 9 to clamp the air duct. Drive the second motor 12 to make the second screw rod 13 rotate, then the moving frame 4 moves from the feeding end to the discharging end of the flange body 2, and the clamping component clamps the air duct for moving processing.

[0050] When processing a relatively large air duct, move the clamping assembly away from the flange body 2. Subsequently, drive the third double-headed motor 17 to rotate the third screw 18, driving the two sliding bars 14 to move away from each other, causing the two support rods 16 to lift the support plate 15, thereby using the support plate 15 to support the suspended middle part of the air duct to ensure the processing accuracy.

[0051] The inspection doors 19 on both sides of the support base 3 facilitate the inspection of the middle part of the device.

[0052] Meanwhile, the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.

[0053] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device.

[0054] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multifunctional common plate flange machine, characterized in that, Including: A base (1), above which a flange body (2) is installed; Support seats (3), symmetrically fixed above the base (1), and a moving frame (4) is slidably connected above the two support seats (3); Clamping components, symmetrically slidably connected below the moving frame (4) for clamping an air duct, and an adjusting component for synchronously adjusting the distance between the two clamping components and the flange body (2) is installed below the moving frame (4); A moving component, installed above the flange body (2), for driving the moving frame (4) to drive the clamping components on both sides to move synchronously; Support components, installed on both sides above the base (1), for supporting the suspended middle part of the air duct when processing a larger air duct.

2. The multifunctional common plate flange machine according to claim 1, wherein: Sliding rods (5) are symmetrically fixed to the inner wall of the moving frame (4), sliders (6) are slidably connected to the outer walls of the sliding rods (5), the sliders (6) are slidably connected to the inner wall of the moving frame (4), and clamping components are installed below the sliders (6).

3. A multifunctional common plate flange machine according to claim 2, characterized in that: The clamping component includes a clamping frame (7) fixed below the slider (6), an electric push rod (8) is fixed to one side of the clamping frame (7) close to the flange body (2) above, a clamping plate (9) is fixed to the output end of the electric push rod (8), and the clamping plate (9) is slidably connected to the clamping frame (7).

4. A multifunctional common plate flange machine according to claim 2, characterized in that: The adjusting component includes a first double-headed motor (10) fixed to the middle of the inner wall of the moving frame (4), first screw rods (11) are rotatably connected to both sides of the inner wall of the moving frame (4), the two output ends of the first double-headed motor (10) are respectively fixed to the two first screw rods (11), and the slider (6) is threadedly connected to the outer wall of the first screw rod (11).

5. The multifunctional common plate flange machine according to claim 4, wherein: The moving component includes a second motor (12) fixed to one side of the flange body (2), a second screw rod (13) is rotatably connected to the upper end of the flange body (2), one end of the second screw rod (13) penetrates through the flange body (2) and is fixed to the output end of the second motor (12), the middle of the moving frame (4) is slidably connected above the flange body (2), and the middle of the moving frame (4) is threadedly connected to the outer wall of the second screw rod (13).

6. The multifunctional common plate flange machine according to claim 1, characterized in that: The support component includes slide bars (14) symmetrically slidably connected to the base (1), support plates (15) are symmetrically installed above the base (1), a plurality of support rods (16) are symmetrically rotatably connected below the support plates (15), the support rods (16) below the support plates (15) close to the flange body (2) are rotatably connected to the slide bars (14), the support rods (16) on the other side are rotatably connected to the base (1), and a distance adjusting component for controlling the distance between the two slide bars (14) is installed in the middle of the base (1).

7. A multi-functional common plate flange machine according to claim 6, characterized in that: The distance adjusting component includes a third double-headed motor (17) fixed above the base (1), third screw rods (18) are fixed to both output ends of the third double-headed motor (17), the third screw rods (18) are rotatably connected to the base (1), and the slide bars (14) are threadedly connected to the outer walls of the third screw rods (18).

8. A multifunctional common plate flange machine according to claim 6, characterized in that: Maintenance doors (19) are symmetrically rotatably connected to one side of the support seats (3) through pin shafts.

Citation Information

Patent Citations

  • Multifunctional common-plate flange machine

    CN209257094U