Comprehensive detection workpiece of lathe

By designing lathes to comprehensively inspect workpieces and integrating multiple inspection functions into one, the problem of multi-workpiece inspection of vertical lathes is solved, improving efficiency and reducing costs.

CN223146714UActive Publication Date: 2025-07-25XIAMEN JANSSEN CNC EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422085014.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-25
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing vertical lathe requires multiple inspection workpieces for multiple performance inspections, which are cumbersome and expensive to operate, and the inspection workpiece is one-time use.

Method used

A lathe comprehensive inspection workpiece is designed, including a coaxially arranged hemisphere, a first cylinder, a round body and a second cylinder. Through these components, the lathe encoder accuracy, gauge accuracy, X-axis and Z-axis linkage accuracy and machine tool stability can be detected, and the workpiece can be reused.

Benefits of technology

A number of performance inspections have been achieved to concentrate on one workpiece, reducing the number of workpieces, improving processing efficiency and material reuse rate, and reducing inspection costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection workpieces, and particularly discloses a lathe comprehensive detection workpiece which comprises a hemisphere, a first cylinder, a circular truncated cone and a second cylinder which are coaxially arranged and sequentially arranged, the diameter of the second cylinder is larger than that of the first cylinder, and a thread structure is arranged on the peripheral side of the first cylinder. The first cylinder is used for detecting the machining precision of a lathe encoder, an annular groove is formed in the peripheral side of the second cylinder and used for detecting the precision of the gauge, the circular truncated cone is used for detecting the linkage precision of the X axis and the Z axis of a lathe, and the hemispheroid is used for detecting the overall stability of the lathe. According to the lathe comprehensive detection workpiece, multiple performance detection of the lathe can be achieved, only one workpiece needs to be machined in the whole detection item, repeated feeding and discharging are not needed, the detection workpiece does not need to be replaced, operation is simpler and more convenient, machining efficiency is higher, and detection cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece detection, in particular to a comprehensive lathe workpiece for detection. Background Art

[0002] As shown in the content disclosed in the national standard documents "JBT9934.1-1999 Precision Inspection of CNC Vertical Lathes" and "JB_T9895.1-1999 Precision Inspection of CNC Vertical Chuck Lathes", existing vertical lathes need to perform multiple performance detections, and different performance detections require corresponding different detection workpieces. This method has the following deficiencies:

[0003] 1. One detection workpiece can only correspond to one performance detection, resulting in a large number of workpieces that need to be processed for the entire detection project.

[0004] 2. After each detection workpiece is processed, the next detection workpiece needs to be replaced, which requires repeated loading and unloading. The number of loading and unloading times is large, and the operation is cumbersome;

[0005] 3. The detection workpiece is a disposable detection workpiece and can only be used once, resulting in high costs. Content of the Utility Model

[0006] The utility model aims to provide a comprehensive lathe workpiece for detection to solve the above-mentioned existing technical problems.

[0007] To achieve the above object, the technical solution of the utility model is: a comprehensive lathe workpiece for detection, including a hemispherical body, a first cylindrical body, a frustum of a cone, and a second cylindrical body that are coaxially arranged and sequentially arranged. The diameter of the second cylindrical body is greater than that of the first cylindrical body. A threaded structure is provided on the circumferential side of the first cylindrical body for detecting the machining accuracy of the lathe encoder. An annular groove is provided on the circumferential side of the second cylindrical body for detecting the accuracy of the gauge. The frustum of a cone is used to detect the linkage accuracy of the X-axis and Z-axis of the lathe, and the hemispherical body is used to detect the overall stability of the machine tool.

[0008] Preferably, the frustum of a cone includes a first frustum of a cone and a second frustum of a cone. The top surface diameter of the first frustum of a cone is equal to the diameter of the first cylindrical body, the bottom surface diameter of the first frustum of a cone is equal to the top surface diameter of the second cylindrical body, and the bottom surface diameter of the second frustum of a cone is smaller than the diameter of the second cylindrical body.

[0009] Preferably, the surfaces of the hemispherical body and the frustum of a cone are smooth surfaces.

[0010] Preferably, the height range of the annular groove is 5-15 mm.

[0011] Preferably, the height range of the comprehensive lathe workpiece for detection is 100-150 mm.

[0012] Preferably, the diameter of the second cylinder ranges from 60 to 80 mm, and the bottom diameter of the first frustum ranges from 40 to 60 mm.

[0013] Preferably, the annular groove is located on the side of the second cylinder close to the frustum, and the distance between the annular groove and the second cylinder is 5 mm.

[0014] The utility model has the following beneficial effects:

[0015] 1. By concentrating multiple detection items on a single comprehensive detection workpiece, only one workpiece needs to be processed in the entire detection project, reducing the number of processed detection workpieces.

[0016] 2. Multiple performance detections can be completed through one processing, with streamlined and convenient operations, improving processing efficiency.

[0017] 3. It has a high reusability rate, improving the material reuse rate and reducing the detection cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the front view of the embodiment of the utility model.

[0019] Figure 2 is the perspective view of the embodiment of the utility model.

[0020] Figure 3 is the top view of the embodiment of the utility model.

[0021] Reference numerals in the drawings: 1 hemispherical body, 2 first cylinder, 3 first frustum, 4 second frustum, 5 second cylinder, 6 threaded structure, 7 annular groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] To further illustrate the embodiments, the present utility model provides drawings. These drawings are part of the disclosure of the present utility model, mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0023] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and defined, the terms "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] Referring to Figures 1-3 As shown, as an embodiment of the present utility model, there is provided a lathe comprehensive inspection workpiece, including a hemispherical body 1, a first cylindrical body 2, a frustum, and a second cylindrical body 5 that are coaxially arranged and sequentially arranged. The diameter of the second cylindrical body 5 is greater than that of the first cylindrical body 2. A threaded structure 6 is provided on the circumferential side of the first cylindrical body 2 for inspecting the machining accuracy of the lathe encoder. An annular groove 7 is provided on the circumferential side of the second cylindrical body 5 for inspecting the accuracy of the gauge. The annular groove 7 is located on the side of the second cylindrical body 5 close to the frustum. The frustum is used to detect the linkage accuracy of the X-axis and Z-axis of the lathe, and the hemispherical body 1 is used to detect the overall stability of the machine tool. The lathe comprehensive inspection workpiece of the present utility model is suitable for machining inspections of three-jaw lathe series models, such as vertical lathes, horizontal lathes, etc. The lathe comprehensive inspection workpiece is machined by the milling cutter of the lathe, thereby realizing multiple different performance inspections of the lathe. The final processed product needs to be inspected for accuracy on a three-coordinate measuring instrument. This technical solution concentrates multiple performance inspections of the lathe on one comprehensive inspection workpiece, so that only one workpiece needs to be machined in the entire inspection project, and there is no need to repeatedly load and unload and replace the inspection workpiece, the operation is more concise and convenient, the processing efficiency is higher, and the inspection workpiece is a repetitive inspection workpiece and can be used multiple times. Next time during machining, only a tool setting operation (i.e., lowering the cutting layer of the milling cutter) is required, reducing the inspection cost.

[0026] In this embodiment, the surfaces of the hemisphere 1 and the frustum are smooth surfaces. By detecting the surface finish of the frustum, the linkage accuracy of the X-axis and Z-axis of the lathe can be detected. By detecting the surface finish of the hemisphere 1, the overall stability of the machine tool can be detected, further improving the detection accuracy.

[0027] In this embodiment, the frustum includes a first frustum 3 and a second frustum 4. The top diameter of the first frustum 3 is equal to the diameter of the first cylinder 2, the bottom diameter of the first frustum 3 is equal to the top diameter of the second cylinder 5, and the bottom diameter of the second frustum 4 is smaller than the diameter of the second cylinder 5. This setting enables the frustum to have circumferential sides with two different inclination gradients, thereby further improving the linkage detection accuracy of the X-axis and Z-axis of the lathe.

[0028] In this embodiment, the height range of the workpiece comprehensively detected by the lathe is 100 - 150 mm, the height range of the annular groove 7 is 5 - 15 mm, the diameter range of the second cylinder 5 is 60 - 80 mm, and the bottom diameter range of the first frustum 3 is 40 - 60 mm. Preferably, the height of the workpiece comprehensively detected by the lathe is 130 mm, the height of the annular groove 7 is 10 mm, the diameter of the second cylinder 5 is 70 mm, and the bottom diameter of the first frustum 3 is 50 mm. The distance between the annular groove 7 and the second cylinder 5 is 5 mm.

[0029] In summary, the workpiece for comprehensive detection in this embodiment has the following advantages:

[0030] 1. By concentrating multiple detection items on one workpiece for comprehensive detection, only one workpiece needs to be processed in the entire detection project, reducing the number of workpieces for processing and detection.

[0031] 2. Multiple performance detections can be completed through one processing, with concise and convenient operation, improving the processing efficiency.

[0032] 3. It has a high reusability rate, improving the material reuse rate and reducing the detection cost.

[0033] Although the present invention has been specifically shown and described in conjunction with the preferred embodiments, those skilled in the art should understand that various changes made to the present invention in terms of form and details without departing from the spirit and scope of the present invention defined by the appended claims all fall within the protection scope of the present invention.

Claims

1. A lathe comprehensive inspection workpiece, characterized in that: It includes a hemispherical body, a first cylinder, a frustum of a cone, and a second cylinder that are coaxially arranged and sequentially arranged. The diameter of the second cylinder is larger than that of the first cylinder. A threaded structure is provided on the circumferential side of the first cylinder for detecting the machining accuracy of the encoder of the lathe. An annular groove is provided on the circumferential side of the second cylinder for detecting the accuracy of the gauge. The frustum of the cone is used to detect the linkage accuracy of the X-axis and Z-axis of the lathe, and the hemispherical body is used to detect the overall stability of the machine tool.

2. The lathe comprehensive inspection workpiece according to claim 1, wherein: The frustum of the cone includes a first frustum of the cone and a second frustum of the cone. The top surface diameter of the first frustum of the cone is equal to the diameter of the first cylinder, the bottom surface diameter of the first frustum of the cone is equal to the top surface diameter of the second cylinder, and the bottom surface diameter of the second frustum of the cone is smaller than the diameter of the second cylinder.

3. The integrated inspection workpiece of the lathe according to claim 1, wherein: The surfaces of the hemispherical body and the frustum of the cone are smooth surfaces.

4. The lathe comprehensive inspection workpiece according to claim 1, wherein: The height range of the annular groove is 5 to 15 mm.

5. The lathe integrated inspection workpiece according to claim 1, wherein: The height range of the workpiece comprehensively detected by the lathe is 100 to 150 mm.

6. The lathe comprehensive inspection workpiece according to claim 2, wherein: The diameter range of the second cylinder is 60 to 80 mm, and the bottom surface diameter range of the first frustum of the cone is 40 to 60 mm.

7. The comprehensive inspection workpiece of the lathe according to claim 1, characterized in that: The annular groove is located on the side of the second cylinder close to the frustum of the cone, and the distance between the annular groove and the second cylinder is 5 mm.